Petrochemical container bottom welding tool

By designing the bottom welding tooling of combined petrochemical containers, the problems of center of gravity shift and welding equipment in the bottom welding process of existing technology Sinopec containers are solved, and the stable support and height adjustment of the container are achieved, which is convenient for welding of large containers and is convenient for Welding operations and reduce costs.

CN222307616UActive Publication Date: 2025-01-07JUNHENG ENERGY (YANTAI) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420741955.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-01-07
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing petrochemical container bottom welding tools have the risk of center of gravity offset and overturning when dealing with uneven spacer structures and large containers, and it is difficult to place welding equipment and it is difficult to adapt to containers of different sizes and shapes, resulting in complex and inconvenient welding process.

Method used

A combined petrochemical container bottom welding tool including supporting seats, support plates, guide sliders, electric pushers, support frames and other components is designed. The container is stable and supported by the lifting and lowering of the electric pushers and the adjustment of the support rollers. Height adjustment for easy bottom welding operation and improve mobility with legs and rollers.

Benefits of technology

It realizes stable support and convenient welding of petrochemical containers, reduces manufacturing costs, simplifies process flow, adapts to the use of large containers, and improves welding convenience and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222307616U_ABST
    Figure CN222307616U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of petrochemical container machining corollary equipment, in particular to a petrochemical container bottom welding tool which comprises a supporting base, a supporting plate, a connecting protrusion, a guide sliding rod, a connecting strip, an electric push rod, a supporting frame, a connecting shaft, a supporting roller, a connecting sleeve, a supporting strip and supporting legs. The lower surfaces, close to the two ends, of the supporting plate are fixedly connected to the upper ends of the supporting bases correspondingly, the connecting protrusions are fixedly connected to the surfaces of the two sides of the end of the supporting plate correspondingly, vertical connecting holes are formed in the middles of the connecting protrusions, and the guide sliding rods are slidably connected into the connecting holes of the connecting protrusions correspondingly. The two ends of the connecting strip are fixedly connected to the upper ends of the two corresponding guide sliding rods at the same end of the supporting plate correspondingly, the electric push rods are fixedly connected to the upper surfaces, close to the ends, of the supporting plate correspondingly, and the welding device has the advantages of being good in flexibility, convenient to move and adjust, capable of effectively improving the welding convenience degree and good in operation stability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of petrochemical container processing supporting equipment, and in particular to a petrochemical container bottom welding tool. Background Art

[0002] Petrochemical containers need to be welded during the production process, and the welding process is relatively troublesome. Since the internal compartment structures of some tanks are often unevenly distributed, the center of gravity will shift after rotation, which will lead to the risk of overturning. Therefore, for the bottom welding, the existing operation method requires the container to be lifted and then supported on a higher support seat for welding operations. There are also some cases where a lift or lifting platform is used to lift the container, but this makes it difficult to place operating equipment such as welding machines, and a temporary support platform needs to be set up. In addition, since the volume, size, and placement form of the produced pressure vessels are often different, some larger containers are inconvenient to move to the lifting platform. Therefore, it is necessary to improve the existing pressure vessel bottom welding tooling structure to solve these problems. Summary of the invention

[0003] In view of the shortcomings of the prior art, the purpose of this application is to provide a petrochemical container bottom welding tool with good flexibility, easy movement and adjustment, effective improvement of welding convenience, and good operational stability.

[0004] The above application objectives of this application are achieved through the following technical solutions:

[0005] A welding tool for the bottom of a petrochemical container, comprising: a support seat, a support plate, a connecting protrusion, a guide slide bar, a connecting strip, an electric push rod, a support frame, a connecting shaft, a support roller, a connecting sleeve, a support strip and a support leg, wherein the support seat is trapezoidal in appearance, the lower surfaces of the support plate near both ends are respectively fixedly connected to the upper end of the support seat, the connecting protrusions are respectively fixedly connected to the surfaces on both sides of the end of the support plate, a vertical connecting hole is provided in the middle of the connecting protrusion, the guide slide bars are respectively slidably connected in the connecting holes of the connecting protrusions, and the two ends of the connecting strip are respectively fixedly connected to the two corresponding ones at the same end of the support plate The upper end of the guide slide rod, the electric push rod is fixedly connected to the upper surface of the support plate near the end, the upper end of the electric push rod is fixedly connected to the lower surface of the middle position of the connecting strip, the support frame is fixedly connected to the upper surface of the connecting strip, the upper end of the support frame is rotatably connected with a connecting shaft, the support rollers are fixedly connected to the outer surface of the connecting shaft, the support rollers are matched to connect the container body, the connecting sleeves are fixedly connected to the surfaces on both sides of the middle position of the support plate, the support bar is slidably connected in the connecting sleeve, and the support leg is fixedly connected to the lower surface of one end of the support bar.

[0006] Optionally, it also includes positioning holes, which are equidistantly opened on the surface of the support bar.

[0007] Optionally, it also includes a roller, which is rotatably connected to the lower end of the leg.

[0008] Optionally, it also includes pads, which are fixedly connected to the lower ends of the support seats.

[0009] Optionally, it also includes mounting holes, which are respectively opened through the surface of the pad.

[0010] Optionally, it also includes a sliding sleeve, which is fixedly connected to the inner wall of the connecting hole on the connecting protrusion, and the guide sliding rod is slidably connected to the inner wall of the sliding sleeve.

[0011] Optionally, a stopper is also included, which is fixedly connected to the surface of the support bar away from the end of the leg.

[0012] Optionally, it also includes a control switch, which is fixedly connected to the surface of one side of the support seat, the input end of the control switch is electrically connected to the output end of the external power supply, and the output end of the control switch is electrically connected to the input end of the electric push rod.

[0013] The petrochemical container bottom welding tooling, through the combined structure, can achieve stable support for the container body while meeting the traditional support function, and raise its height to meet the support requirements of the bottom welding;

[0014] The petrochemical container bottom welding tooling has support bars and legs that can connect welding equipment and other components, making it convenient to weld the bottom of the petrochemical container after it is placed, and has good practicality and good application prospects.

[0015] The bottom welding fixture of the petrochemical container has a relatively simple manufacturing process, which reduces the manufacturing cost and is easy to move within the workshop. It can adapt to the use of some large and inconveniently moved containers and is more in line with the production needs of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall usage status structure provided by the embodiment of the present application;

[0017] Figure 2 It is a schematic diagram of the bottom structure provided in an embodiment of the present application.

[0018] Figure numerals: 1. support seat; 2. support plate; 3. connecting protrusion; 4. guide slide rod; 5. connecting strip; 6. electric push rod; 7. support frame; 8. connecting shaft; 9. support roller; 10. connecting sleeve; 11. support strip; 12. support leg; 13. positioning hole; 14. roller; 15. pad; 16. mounting hole; 17. sliding sleeve; 18. block; 19. control switch; 20. container body. DETAILED DESCRIPTION

[0019] The present application is further described in detail below in conjunction with the accompanying drawings.

[0020] In order to more clearly understand the technical solutions presented in the embodiments of the present application, the working principle of the existing petrochemical container bottom welding tooling is first introduced.

[0021] The existing petrochemical container bottom welding process is divided into horizontal and vertical. In the production process, the inside of the tank is welded first, and then the external structure of the tank is welded. During the construction process, some welding processes that require the bottom are encountered. The container needs to be lifted and the supporting structure is replaced, or the container is lifted by a front jack or other structure. This operation has the risk of tipping over and poses certain safety hazards. It is not practical for small factories. Therefore, it is necessary to set up a petrochemical container bottom welding tool to solve these problems.

[0022] See also Figure 1 , which is a petrochemical container bottom welding tool disclosed in an embodiment of the present application, including: a support seat 1, a support plate 2, a connecting protrusion 3, a guide slide bar 4, a connecting bar 5, an electric push rod 6, a support frame 7, a connecting shaft 8, a support roller 9, a connecting sleeve 10, a support bar 11 and a support leg 12. The support seat 1 has a trapezoidal appearance, and the lower surfaces of the support plate 2 near both ends are respectively fixedly connected to the upper end of the support seat 1, and the connecting protrusions 3 are respectively fixedly connected to the surfaces on both sides of the end of the support plate 2. A vertical connecting hole is provided in the middle of the connecting protrusion 3, and the guide slide bars 4 are respectively slidably connected in the connecting holes of the connecting protrusions 3, and the two ends of the connecting bar 5 are respectively fixedly connected to the support plate 2, the upper ends of the two guide slide bars 4 corresponding to the same end, the electric push rods 6 are respectively fixedly connected to the upper surface of the support plate 2 near the end, the upper ends of the electric push rods 6 are respectively fixedly connected to the lower surface of the middle position of the connecting strip 5, the support frames 7 are respectively fixedly connected to the upper surface of the connecting strip 5, the upper ends of the support frames 7 are respectively rotatably connected with the connecting shafts 8, the support rollers 9 are respectively fixedly connected to the outer surfaces of the connecting shafts 8, the support rollers 9 are matched to connect the container body 20, the connecting sleeves 10 are respectively fixedly connected to the surfaces on both sides of the middle position of the support plate 2, the support bar 11 is slidably connected in the connecting sleeve 10, and the legs 12 are fixedly connected to the lower surface of one end of the support bar 11.

[0023] Specifically, the support seat 1 is used to provide firm support to ensure force transmission under heavy weight, the support plate 2 is able to connect the support seat 1 as a whole and disperse the force on the upper end, while facilitating the connection of various components, the connecting protrusion 3 is able to enable the guide slide bar 4 to move up and down inside it, keeping the connecting bar 5 at its upper end in a stable position during the lifting process, the electric push rod 6 is able to lift the connecting bar 5, so that the height can be raised and lowered within a certain range during use, which is convenient for use in some bottom welding operations and reduces the complexity of the construction process, and the support frame 7 is able to meet the needs of containers of various sizes. The diameter of the container body 20 is large, and the connecting shaft 8 connected to the support frame 7 can support the container body 20 through the support roller 9, which is convenient for adjusting the angle during welding and reducing indentation and wear. The set connecting sleeve 10 can connect the support bar 11 so that it can move on the support plate 2, and is used to connect components such as welding equipment, reduce the use of supporting equipment, etc. and improve convenience. The set support legs 12 can increase the supporting strength of the support bar 11 to ensure its firmness. This structure can meet the needs of normal welding while greatly improving the convenience of welding the bottom of the container body 20, which helps to improve construction efficiency and has better practicality in operation.

[0024] See also Figure 1 As another specific embodiment provided by the application, it also includes positioning holes 13, which are equidistantly opened on the surface of the support bar 11.

[0025] Specifically, the positioning hole 13 can be used for temporary fixation of components such as some welding equipment, which meets the needs of actual scenarios.

[0026] See also Figure 2 As another specific embodiment provided by the application, it also includes a roller 14, which is rotatably connected to the lower end of the leg 12.

[0027] Specifically, the arrangement of the rollers 14 is convenient for reducing friction during the movement of the legs 12, making it easier to move the welding equipment when it is heavy.

[0028] See also Figure 2 As another specific implementation provided by the application, it also includes a pad 15, and the pad 15 is fixedly connected to the lower end of the support seat 1.

[0029] Specifically, the setting of the pad 15 can support the bottom of the support base 1, increase the force-bearing area, help protect the factory floor, and improve the stability of the support.

[0030] See also Figure 2As another specific embodiment provided by the application, it also includes mounting holes 16, which are respectively opened through the surface of the pad 15.

[0031] Specifically, the installation holes 16 are provided to facilitate the connection of the pad 15 to the ground or other supporting planes, and the operation is simple.

[0032] See also Figure 1 As another specific embodiment provided by the application, it also includes a sliding sleeve 17, which is fixedly connected to the inner wall of the connecting hole on the connecting protrusion 3, and the guide slide rod 4 is slidably connected to the inner wall of the sliding sleeve 17.

[0033] Specifically, the provision of the sliding sleeve 17 can reduce the smoothness of the guide slide rod 4 during sliding, while increasing the service life, and facilitates replacement when it is worn to a certain extent.

[0034] See also Figure 2 As another specific embodiment provided by the application, it also includes a stopper 18, which is fixedly connected to the surface of the support bar 11 away from the end of the support leg 12.

[0035] Specifically, the setting of the stopper 18 prevents the support bar 11 from falling off due to excessive adjustment, and has good practicality.

[0036] See also Figure 2 As another specific embodiment provided by the application, it also includes a control switch 19, which is fixedly connected to the surface of one side of the support seat 1, the input end of the control switch 19 is electrically connected to the output end of the external power supply, and the output end of the control switch 19 is electrically connected to the input end of the electric push rod 6.

[0037] Specifically, the setting of the control switch 19 can adjust the extension height of the electric push rod 6 to meet different production requirements, wherein the electric push rod 6 adopts a push rod structure with a self-locking function, which can be stably locked at the adjusted height.

[0038] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A petrochemical container bottom welding tool, characterized in that: include: A support seat (1), a support plate (2), a connecting protrusion (3), a guide slide rod (4), a connecting strip (5), an electric push rod (6), a support frame (7), a connecting shaft (8), a support roller (9), a connecting sleeve (10), a support strip (11) and a support leg (12), wherein the support seat (1) has a trapezoidal appearance, the lower surfaces of the support plate (2) near both ends are respectively fixedly connected to the upper end of the support seat (1), the connecting protrusion (3) is respectively fixedly connected to the surfaces on both sides of the end of the support plate (2), a vertical connecting hole is provided in the middle of the connecting protrusion (3), the guide slide rod (4) is respectively slidably connected in the connecting hole of the connecting protrusion (3), and the two ends of the connecting strip (5) are respectively fixedly connected to the two guide slide rods ( 4) upper end, the electric push rod (6) is respectively fixedly connected to the upper surface of the support plate (2) near the end, the upper end of the electric push rod (6) is respectively fixedly connected to the lower surface of the middle position of the connecting strip (5), the support frame (7) is respectively fixedly connected to the upper surface of the connecting strip (5), the upper end of the support frame (7) is respectively rotatably connected to a connecting shaft (8), the support rollers (9) are respectively fixedly connected to the outer surface of the connecting shaft (8), the support rollers (9) are matched to connect the container body (20), the connecting sleeve (10) is respectively fixedly connected to the surfaces on both sides of the middle position of the support plate (2), the support strip (11) is slidably connected in the connecting sleeve (10), and the support leg (12) is fixedly connected to the lower surface of one end of the support strip (11).

2. A petrochemical container bottom welding tool according to claim 1, characterized in that: It also comprises positioning holes (13), wherein the positioning holes (13) are equidistantly arranged through the surface of the support bar (11).

3. A petrochemical container bottom welding tool according to claim 1, characterized in that: It also includes a roller (14), wherein the roller (14) is rotatably connected to the lower end of the supporting leg (12).

4. A petrochemical container bottom welding tool according to claim 1, characterized in that: It also comprises a backing plate (15), wherein the backing plates (15) are respectively fixedly connected to the lower end of the support seat (1).

5. A petrochemical container bottom welding tool according to claim 4, characterized in that: It also includes mounting holes (16), wherein the mounting holes (16) are respectively opened through the surface of the backing plate (15).

6. The petrochemical container bottom welding tool according to claim 1, characterized in that: It also comprises a sliding sleeve (17), wherein the sliding sleeve (17) is respectively fixedly connected to the inner wall of the connecting hole on the connecting protrusion (3), and the guide sliding rod (4) is slidably connected to the inner wall of the sliding sleeve (17).

7. The petrochemical container bottom welding tool according to claim 1, characterized in that: It also comprises a stopper (18), wherein the stopper (18) is fixedly connected to a surface of an end of the support bar (11) away from the support leg (12).

8. The petrochemical container bottom welding tool according to claim 1, characterized in that: It also includes a control switch (19), the control switch (19) being fixedly connected to a surface on one side of the support seat (1), the input end of the control switch (19) being electrically connected to the output end of an external power supply, and the output end of the control switch (19) being electrically connected to the input end of the electric push rod (6).