Laser rust removal device for parts with irregular surfaces

Abstract

The utility model discloses a laser derusting device for parts with irregular surfaces, which comprises a working table, a water spraying panel arranged on the working table, plane lenses arranged on two sides of the working table, a sliding component connected to the side surface of the water spraying panel, and a laser emitting component connected to the sliding component, the sliding assembly comprises a supporting frame connected with the side face of the water spraying panel, a sliding rod connected with the other end of the supporting frame and an electric pump connected with the sliding rod in a sliding mode. The laser emitting assembly comprises a sliding rail connected with the adjacent electric pump, an energy pump connected with the sliding rail in a sliding mode and a laser emitter connected with the bottom of the energy pump. According to the laser rust removal device, all parts of a metal object can be subjected to rust removal, metal parts with irregular surfaces can be subjected to rust removal, and the overheated metal parts subjected to laser rust removal can be cooled and cleaned.

Description

Technical Field

[0001] The utility model relates to the technical field of laser rust removal, in particular to a laser rust removal device for parts with irregular surfaces. Background Art

[0002] During the industrial manufacturing process, metal surfaces often produce rust or pollution. Laser rust removal devices can quickly and accurately remove these rust and pollutants, improving product quality and production efficiency. At the same time, during equipment maintenance, laser rust removal can also be used to remove rust and dirt on the surface of equipment to restore the performance and safety of the equipment. The core technology of the laser rust removal device is to use a high-energy laser beam to irradiate the metal surface, and through the thermal effect and force effect generated by the interaction between the laser and the material, the rust layer or pollutants are quickly gasified, decomposed or peeled off.

[0003] Prior art CN215432043U discloses a laser rust removal device, including a base plate and a laser rust remover, wherein the laser rust remover is fixedly connected to the upper right side of the base plate, and a fixing device is installed on the upper left side of the base plate. The laser rust removal device can install the workpiece between the first baffle plate and the base plate through the mutual cooperation between the first vertical plate, the first baffle plate and the workpiece, and then the vertical rod drives the first baffle plate to move, and the workpiece is fixed by the first baffle plate, and the output shaft of the motor drives the roller to rotate through the belt through the mutual cooperation between the slider, the roller, the belt and the motor, and the roller drives the slider to move through the connecting rod, so that the slider drives the vertical rod to move.

[0004] However, the above laser rust removal device has the following problems: it is unable to remove rust from all parts of metal parts and is unable to remove rust from some metal parts with irregular surfaces. Summary of the invention

[0005] The utility model overcomes the shortcomings of the prior art and provides a laser rust removal device for parts with irregular surfaces.

[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a laser rust removal device for parts with irregular surfaces, comprising: a workbench, a water spray panel arranged on the workbench, plane lenses arranged on both sides of the workbench, a sliding component connected to the side of the water spray panel, and a laser emitting component connected to the sliding component;

[0007] The sliding assembly includes: a support frame connected to the side of the water spray panel, a sliding rod connected to the other end of the support frame, and an electric pump slidably connected to the sliding rod;

[0008] The laser emission assembly comprises: a slide rail connected to the adjacent electric pump, an energy pump slidably connected to the slide rail, and a laser emitter connected to the bottom of the energy pump;

[0009] In a preferred embodiment of the utility model, the workbench is provided with a plurality of cleaning holes, which are equal in size and arranged at equal distances.

[0010] In a preferred embodiment of the utility model, a plurality of telescopic rods are arranged on the workbench, and the telescopic rods and the cleaning holes are arranged crosswise.

[0011] In a preferred embodiment of the utility model, a slide is provided on the workbench, and the slide slidably connects two adjacent planar lenses. The length of the slide is not greater than the length of the workbench, and the length of the planar lens is not greater than the distance between two adjacent water spray panels.

[0012] In a preferred embodiment of the utility model, a waste collection trough is arranged directly below the workbench, and the length and width of the waste collection trough are not less than the length and width of the workbench.

[0013] In a preferred embodiment of the utility model, one end of the waste collection tank is connected to a collection pipe, and the other end of the collection pipe is connected to a filter.

[0014] In a preferred embodiment of the utility model, two sides of the filter are respectively connected with a water pipe, and the other end of the water pipe is connected with a water tank.

[0015] In a preferred embodiment of the utility model, a plurality of water inlet holes are arranged on one side of the water spray panel, and a plurality of water spray holes are arranged on the other side of the water spray panel.

[0016] In a preferred embodiment of the utility model, a supply pipe is connected to the top of the water tank, and the other end of the supply pipe is connected to the water diversion hole.

[0017] In a preferred embodiment of the utility model, the water spray panel is connected to a plurality of table legs, and the table legs are equal in size and consistent in specifications.

[0018] The utility model solves the defects existing in the background technology, and has the following beneficial effects:

[0019] (1) The utility model is provided with a plane lens, a plurality of water spray holes are provided on the other side of the water spray panel, a slide is provided on the workbench, the slide slidably connects two adjacent plane lenses, and a plurality of telescopic rods are provided on the workbench. The extension and retraction of different telescopic rods can adjust the position of irregular objects. After the angle adjustment is completed, the plane lens slides inward through the slide to clamp the object. The clamped part can also be laser rust-removed to reduce the dead angle of the operation. The water spray holes spray water to clean and cool the irregular objects to prevent the objects from being overheated and damaged after laser irradiation.

[0020] (2) The utility model is provided with a sliding rod connected to a support frame, an electric pump slidably connected to the sliding rod, a slide rail connecting adjacent electric pumps, an energy pump slidably connected to the slide rail, and a laser emitter connected to the bottom of the energy pump. The combination of the slide rail and the sliding rod enables the laser emitter to flexibly and quickly adjust its position to work within any range of the entire plane lens. This design can adapt to rust removal operations on parts of different sizes and shapes, thereby improving the versatility and practicality of the device.

[0021] (3) In the utility model, the waste collection tank is connected to the filter through a collection pipe, the filter is connected to the water tank through a water pipe, and the water tank is connected to the water basin panel through a supply pipe, so that the waste water is filtered and then recycled. Through the filtering and recycling of waste water, the consumption of fresh water resources is reduced, and the impact of waste water discharge on the environment is reduced. The reuse of waste water reduces water charges and treatment costs, and improves the overall economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0023] Figure 1 It is a three-dimensional structural diagram of a preferred embodiment of the utility model;

[0024] Figure 2 It is a side view of a preferred embodiment of the utility model;

[0025] Figure 3 It is a top view of a preferred embodiment of the utility model;

[0026] In the figure: 1. water spray panel; 2. water inlet hole; 3. supply pipe; 4. water tank; 5. water pipe; 6. table leg; 7. filter; 8. collection pipe; 9. energy pump; 10. slide rail; 11. electric pump; 12. sliding rod; 13. support frame; 14. plane lens; 15. waste collection trough; 16. slide; 17. telescopic rod; 18. cleaning hole; 19. water spray hole; 20. laser transmitter. DETAILED DESCRIPTION

[0027] The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0028] like Figure 1-3 As shown, a laser rust removal device for parts with irregular surfaces comprises: a workbench, a water spray panel 1 arranged on the workbench, plane lenses 14 arranged on both sides of the workbench, a sliding component connected to the side of the water spray panel 1, and a laser emitting component connected to the sliding component;

[0029] In the utility model, the sliding assembly includes: a support frame 13 connected to the side of the water spray panel 1, a sliding rod 12 connected to the other end of the support frame 13, and an electric pump 11 slidably connected to the sliding rod 12; the electric pump 11 drives the sliding assembly to move on the sliding rod 12, driving the laser emitting assembly to perform precise horizontal displacement.

[0030] In the utility model, the laser emission assembly includes: a slide rail 10 connected to an adjacent electric pump 11, an energy pump 9 slidably connected to the slide rail 10, and a laser emitter 20 connected to the bottom of the energy pump 9; the energy pump 9 is equipped with a necessary power supply and control unit to ensure that the laser emitter 20 can work stably and output a high-quality laser beam, and the electric pump 11 drives the energy pump 9 on the slide rail 10 to move, thereby driving the laser emitter 20 to a designated position. Once in place, the laser emitter 20 is started and emits a high-energy laser beam for rust removal.

[0031] In the utility model, a plurality of cleaning holes 18 are provided on the workbench, and the cleaning holes 18 are of equal size and arranged at equal distances. A plurality of telescopic rods 17 are provided on the workbench, and the telescopic rods 17 and the cleaning holes 18 are arranged crosswise. The lengths of the plurality of telescopic rods 17 can be adjusted as required to move the position of the parts. The cleaning holes 18 play the role of draining water and waste in the whole operation process. Wastewater and other impurities can quickly flow into the waste collection tank 15 below through the cleaning holes 18, thereby keeping the workbench clean and dry.

[0032] In the utility model, a slide 16 is provided on the workbench, and the slide 16 slidably connects two adjacent plane lenses 14. The length of the slide 16 is not greater than the length of the workbench, and the length of the plane lens 14 is not greater than the distance between two adjacent water spray panels 1. The plane lens 14 freely moves on the slide 16 to clamp the parts and fix the position of the parts.

[0033] In the utility model, a waste collection trough 15 is arranged directly below the workbench, and the length and width of the waste collection trough 15 are not less than the length and width of the workbench. One end of the waste collection trough 15 is connected to a collection pipe 8, and the other end of the collection pipe 8 is connected to a filter 7. A water pipe 5 is connected to each side of the filter 7, and the other end of the water pipe 5 is connected to a water tank 4. A plurality of water inlet holes 2 are arranged on one side of the water spray panel 1, and a plurality of water spray holes 19 are arranged on the other side of the water spray panel 1. The water inlet holes 2 are connected to the water tank 4 through the supply pipe 3, ensuring that the water spray panel 1 can continuously obtain water. The water spray holes 19 are responsible for spraying water evenly on the parts on the workbench, which plays a role in cleaning, cooling and assisting in rust removal. A supply pipe 3 is connected to the top of the water tank 4, and the other end of the supply pipe 3 is connected to the water inlet hole 2. Through the cooperation of the waste collection tank 15, the filter 7 and the water tank 4, the centralized collection of waste, effective treatment and recycling of water are achieved, which not only improves the work efficiency but also reduces environmental pollution and resource consumption.

[0034] In the utility model, the water spray panel 1 is connected with a plurality of table legs 6, and the table legs 6 are equal in size and have the same specifications.

[0035] When the utility model is used, the irregular parts to be derusted are placed on the workbench, and the parts are moved and their positions are determined by adjusting the telescopic rod 17 on the workbench. Different telescopic rods 17 are extended to different lengths. Since the heights of the telescopic rods 17 are different, the parts will move to the telescopic rods 17 with lower heights. By continuously adjusting the height of the telescopic rods 17, the position of the parts is adjusted. The plane lens 14 starts to clamp the parts through the slide 16 to ensure that the parts will not move during the derusting process. Driven by the electric pump 11, the laser transmitter 20 can be accurately aligned with the area on the surface of the part that needs to be derusted. The laser emitter 20 is aimed at the target area, and the laser beam will be focused and adjusted through the plane lens 14, and then irradiated to the surface of the part. The high energy of the laser beam can quickly heat and evaporate the rust and pollutants on the surface of the part, thereby achieving the rust removal effect. When the laser beam irradiates the part, the water spray panel 1 sprays water to the surface of the part through the water spray hole 19, which can not only reduce the temperature of the surface of the part and prevent overheating damage, but also clean the rust and residue evaporated by the laser to keep the working area clean. The waste and waste water generated during the rust removal process will flow into the waste collection tank 15 through the cleaning hole 18 on the workbench. The waste collection tank 15 is connected to the collection pipe 8 and the filter 7. After the waste water is processed by the filter 7, solid particles and impurities are separated, and the clean water is transported to the water tank 4 for storage. When it is necessary to spray water again, the water in the water tank 4 is extracted through the supply pipe 3 and transported to the water spray panel 1 for recycling.

[0036] The above is based on the ideal embodiment of the utility model. Through the above description, relevant personnel can make various changes and modifications without deviating from the technical concept of the utility model. The technical scope of this utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims

1. A laser rust removal device for parts with irregular surfaces, comprising: A workbench, a water spray panel (1) arranged on the workbench, plane lenses (14) arranged on both sides of the workbench, a sliding assembly arranged on the side of the water spray panel (1), a laser emitting assembly arranged on the sliding assembly, and a plurality of telescopic rods (17) vertically arranged on the workbench, characterized in that: The sliding assembly comprises: a support frame (13) arranged on the side of the water spray panel (1), a sliding rod (12) arranged at the other end of the support frame (13), and an electric pump (11) slidably connected to the sliding rod (12); The laser emission assembly comprises: a slide rail (10) connected to the adjacent electric pumps (11), an energy pump (9) slidably connected to the slide rail (10), and a laser emitter (20) arranged at the bottom of the energy pump (9).

2. The laser rust removal device for parts with irregular surfaces according to claim 1, characterized in that: The workbench is provided with a plurality of cleaning holes (18), which are equal in size and arranged at equal distances.

3. The laser rust removal device for parts with irregular surfaces according to claim 2, characterized in that: The telescopic rod (17) and the cleaning hole (18) are arranged in a staggered manner.

4. The laser rust removal device for parts with irregular surfaces according to claim 1, characterized in that: A slideway (16) is arranged on the workbench, and the bottoms of the two plane lenses (14) are slidably connected to the slideway (16). The length of the slideway (16) is smaller than the length of the workbench, and the plane lenses (14) move between the water spray panels (1) on both sides along the length direction of the slideway.

5. The laser rust removal device for parts with irregular surfaces according to claim 1, characterized in that: A waste collection trough (15) is arranged directly below the workbench, and the length and width of the waste collection trough (15) are greater than the length and width of the workbench.

6. The laser rust removal device for parts with irregular surfaces according to claim 5 is characterized in that: One end of the waste collection tank (15) is connected to a collection pipe (8), and the other end of the collection pipe (8) is connected to a filter (7).

7. The laser rust removal device for parts with irregular surfaces according to claim 6 is characterized in that: The filter (7) is connected to a water pipe (5) on each side, and the other end of the water pipe (5) is connected to a water tank (4).

8. The laser rust removal device for parts with irregular surfaces according to claim 7 is characterized in that: One side of the water spray panel (1) is provided with a plurality of water inlet holes (2), and the other side of the water spray panel (1) is provided with a plurality of water spray holes (19).

9. The laser rust removal device for parts with irregular surfaces according to claim 8, characterized in that: The top of the water tank (4) is connected to a water inlet pipe (5), and the other end of the water inlet pipe (5) is connected to the water inlet hole (2).

10. The laser rust removal device for parts with irregular surfaces according to claim 1, characterized in that: The water spray panel (1) is connected to a plurality of table legs (6), and the table legs (6) are equal in size and have the same specifications.

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