Flange plate straightener

By designing flange correctors for supporting plates, rotating shafts, pins, positioning plates and clamping mechanisms, the cumbersome problems in the existing technology are solved, and the rapid correction and welding efficiency of flange and steel pipe are achieved, ensuring that Accuracy of welding process.

CN222307743UInactive Publication Date: 2025-01-07SHAANXI BINCHANG XIAOZHUANG MINING CO LTD
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Patent Information

Application Number
CN202421149779.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing flange correctors need to measure the perpendicularity of the flange and the steel pipe multiple times during the welding process, resulting in cumbersome operation and affecting the welding efficiency.

Method used

A flange corrector including a support plate, a rotating shaft, a pin, a positioning plate and a clamping mechanism is designed. The fast correction of the flange is achieved through the combination of a sliding frame, a spring, a slider, a connecting rod and a pressing rod. And ensure the correct position of the steel pipe through the threaded sleeve and the anti-rotating mechanism of the threaded rod.

Benefits of technology

The rapid correction of the flange and the fixation of the steel pipe are achieved, the welding efficiency is improved, and the welding offset or deformation is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of mechanical equipment, in particular to a flange plate straightener. The utility model provides a flange plate straightener which can be used for quickly straightening a flange plate and improving the welding efficiency of the flange plate and a steel pipe. The flange plate straightener comprises supporting plates, a rotating shaft, a bolt, positioning plates and the like, the supporting plates are arranged on the left side and the right side, the rotating shaft is connected to the front portion of the supporting plate on the right side, the supporting plate on the left side is rotationally connected with the rotating shaft, the bolt is clamped between the rear portions of the two supporting plates, and the positioning plates are connected to the outer sides of the supporting plates. The pressing rod rotates downwards on the supporting frame, so that the sliding frames move downwards, a flange plate is placed between the sliding frames, then the pressing rod is loosened, the sliding frames are driven to move upwards, the pressing rod is driven to rotate upwards, and the flange plate makes contact with the positioning plate, so that the flange plate can be rapidly corrected; and the welding efficiency of the flange plate and the steel pipe is improved.
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Description

Technical Field

[0001] The utility model relates to the field of mechanical equipment, in particular to a flange corrector. Background Art

[0002] Flange is an important component for connecting pipes, valves, pumps and other equipment. It is usually made of round or square metal plates with a series of fixing holes and threaded holes for connecting pipes and equipment. Flange correction refers to the adjustment and correction of the flange during welding or installation to ensure its correct alignment and connection with the pipe or other equipment.

[0003] The existing flange corrector is to place one side of a right-angle steel ruler close to one side of the flange and the other side close to one side of the steel pipe, and adjust the position of the flange and the steel pipe according to the indication of the right-angle steel ruler to make them vertically aligned with the right-angle steel ruler. Since the use of the right-angle steel ruler to measure the verticality of the flange and the steel pipe requires multiple comparisons and adjustments, it is rather cumbersome, which affects the welding efficiency of the flange and the steel pipe and is rather inconvenient.

[0004] Therefore, it is necessary to design a flange corrector that can quickly correct the flange and improve the welding efficiency of the flange and the steel pipe. Utility Model Content

[0005] In order to overcome the disadvantages of the existing flange corrector, which requires multiple comparisons and adjustments to measure the verticality of the flange and the steel pipe, which is cumbersome and thus affects the welding efficiency of the flange and the steel pipe and is relatively inconvenient, the utility model provides a flange corrector that can quickly correct the flange and improve the welding efficiency of the flange and the steel pipe.

[0006] The technical solution of the utility model is: a flange corrector, including a support plate, a rotating shaft, a latch, a positioning plate and a clamping mechanism, two support plates are provided on the left and right, the front part of the right support plate is connected with the rotating shaft, the left support plate is rotatably connected with the rotating shaft, a latch is clamped between the rear parts of the two support plates, the outer sides of the support plates are connected with positioning plates, and a clamping mechanism is provided between the rotating shaft and the positioning plates.

[0007] As a preferred technical solution of the utility model, the support plates are all arc-shaped.

[0008] As a preferred technical solution of the utility model, a handle is provided on the right support plate.

[0009] As an optimal technical solution of the utility model, the clamping mechanism includes a sliding frame, a spring, a slider, a connecting rod, a support frame and a pressure rod. The sliding frames are slidably connected to the positioning plates, and the sliding frames are slidably connected to the rotating shafts. The sliding frame on the left is connected to the sliding frame on the right. Two front and rear springs are connected between the positioning plate and the adjacent sliding frames. The slider is connected to the upper side of the right sliding frame, and the slider is slidably connected to the rotating shaft. The front part of the slider is rotatably connected to the connecting rod, the upper side of the rotating shaft is connected to the support frame, the upper part of the support frame is rotatably connected to the pressure rod, and the pressure rod is rotatably connected to the connecting rod.

[0010] As a preferred technical solution of the utility model, it also includes an anti-rotation mechanism, which includes a threaded sleeve and a threaded rod. The threaded sleeve is connected to the outer side of the right support plate, and the threaded rod is threadedly connected to the threaded sleeve, and the threaded rod passes through the right support plate.

[0011] As a preferred technical solution of the utility model, it also includes a knob, and the right side of the threaded rod is connected to the knob.

[0012] Beneficial effects: 1. The utility model rotates the pressure rod downward on the support frame to move the sliding frame downward, places the flange between the sliding frames, and then releases the pressure rod to drive the sliding frame to move upward, drives the pressure rod to rotate upward, and makes the flange contact the positioning plate, thereby achieving the effect of being able to quickly correct the flange and improving the welding efficiency of the flange and the steel pipe.

[0013] 2. The utility model drives the threaded rod to move leftward on the threaded sleeve through the thread by turning the knob, so that the threaded rod contacts the steel pipe, thereby fixing the steel pipe and ensuring that the steel pipe maintains the correct position during welding, avoiding welding deviation or deformation caused by the rotation of the steel pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is a partial three-dimensional structural schematic diagram of the utility model.

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the clamping mechanism of the utility model.

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the anti-rotation mechanism of the utility model.

[0018] Among them: 1-support plate, 2-rotating shaft, 3-latch pin, 4-positioning plate, 5-clamping mechanism, 51-sliding frame, 52-spring, 53-sliding block, 54-connecting rod, 55-support frame, 56-pressure rod, 6-anti-rotation mechanism, 61-threaded sleeve, 62-threaded rod, 63-knob. DETAILED DESCRIPTION

[0019] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention.

[0020] Flange straightener, such as Figure 1 and Figure 2 As shown, it includes a support plate 1, a rotating shaft 2, a latch 3, a positioning plate 4 and a clamping mechanism 5. The support plate 1 is provided with two left and right support plates 1, both of which are arc-shaped, which are convenient for fitting with the steel pipe. A handle is provided on the right support plate 1 for easy holding. The front part of the right support plate 1 is connected with the rotating shaft 2, and the left support plate 1 is rotatably connected to the rotating shaft 2. A latch 3 is clamped between the rear parts of the two support plates 1, and the outer sides of the support plates 1 are connected with positioning plates 4. A clamping mechanism 5 that can quickly correct the flange is provided between the rotating shaft 2 and the positioning plate 4.

[0021] like Figure 1 and Figure 3 As shown, the clamping mechanism 5 includes a sliding frame 51, a spring 52, a slider 53, a connecting rod 54, a support frame 55 and a pressure rod 56. The sliding frames 51 are slidably connected to the positioning plate 4, and the sliding frames 51 are slidably connected to the rotating shaft 2. The left sliding frame 51 is connected to the right sliding frame 51. Two front and rear springs 52 are connected between the positioning plate 4 and the adjacent sliding frames 51. The upper side of the right sliding frame 51 is connected to the slider 53, and the slider 53 is slidably connected to the rotating shaft 2. The front part of the slider 53 is rotatably connected to the connecting rod 54. The upper side of the rotating shaft 2 is connected to the support frame 55, and the upper part of the support frame 55 is rotatably connected to the pressure rod 56, and the pressure rod 56 is rotatably connected to the connecting rod 54.

[0022] like Figure 1 and Figure 4 As shown, an anti-rotation mechanism 6 is also included, and the anti-rotation mechanism 6 includes a threaded sleeve 61 and a threaded rod 62. The threaded sleeve 61 is connected to the outer side of the right support plate 1, and the threaded rod 62 is threadedly connected to the threaded sleeve 61. The threaded rod 62 passes through the right support plate 1, and a knob 63 is also included. The knob 63 is connected to the right side of the threaded rod 62 to facilitate the rotation of the threaded rod 62.

[0023] When using the device, first place the support plate 1 in the flange corrector area, then move the pin 3 upwards to disengage the pin 3 from the support plate 1, then hold the handle on the support plate 1, turn the support plate 1 to open the support plate 1, place the steel pipe between the support plates 1, then turn the support plate 1 to merge the support plates 1, and then snap the pin 3 into place with the support plate 1. When the steel pipe needs to be fixed, turn the knob 63 to drive the threaded rod 62 to move leftward on the threaded sleeve 61 through the thread, so that the threaded rod 62 contacts the steel pipe, thereby fixing the steel pipe and ensuring that the steel pipe remains in the correct position during welding. , to avoid welding deviation or deformation caused by the rotation of the steel pipe, after the fixing is completed, the pressure rod 56 is rotated downward on the support frame 55, driving the connecting rod 54 to rotate, and then driving the slider 53 to move downward on the rotating shaft 2, so that the sliding frame 51 moves downward, the spring 52 is stretched, and then the flange is placed between the sliding frame 51 and the positioning plate 4, and then the pressure rod 56 is released, the spring 52 is restored, driving the sliding frame 51 to move upward, and then driving the slider 53 to move upward, the connecting rod 54 rotates, driving the pressure rod 56 to rotate upward, so that the flange contacts the positioning plate 4, so that the flange can be quickly corrected, and the welding efficiency of the flange and the steel pipe is improved.

[0024] The above is a detailed introduction to the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for general technical personnel in this field, according to the idea of ​​the present application, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. Flange corrector, characterized by: The invention comprises a support plate (1), a rotating shaft (2), a latch (3), a positioning plate (4) and a clamping mechanism (5). The support plate (1) is provided with two left and right ones. The front part of the right support plate (1) is connected with the rotating shaft (2). The left support plate (1) is rotatably connected with the rotating shaft (2). The latch (3) is clamped between the rear parts of the two support plates (1). The outer sides of the support plates (1) are connected with the positioning plates (4). A clamping mechanism (5) capable of quickly correcting the flange is provided between the rotating shaft (2) and the positioning plates (4).

2. The flange corrector according to claim 1, characterized in that: The supporting plates (1) are all arc-shaped.

3. The flange corrector according to claim 2, characterized in that: A handle is provided on the right support plate (1).

4. The flange corrector according to claim 3, characterized in that: The clamping mechanism (5) comprises a sliding frame (51), a spring (52), a slider (53), a connecting rod (54), a supporting frame (55) and a pressing rod (56). The positioning plate (4) is slidably connected with the sliding frame (51), and the sliding frame (51) is slidably connected with the rotating shaft (2). The sliding frame (51) on the left is connected with the sliding frame (51) on the right. Two front and rear springs (52) are connected between the positioning plate (4) and the adjacent sliding frame (51). The upper side of the sliding frame (51) on the right is connected with the slider (53), and the slider (53) is slidably connected with the rotating shaft (2). The front part of the slider (53) is rotatably connected with the connecting rod (54). The upper side of the rotating shaft (2) is connected with the supporting frame (55), and the upper part of the supporting frame (55) is rotatably connected with the pressing rod (56), and the pressing rod (56) is rotatably connected with the connecting rod (54).

5. The flange corrector according to claim 4, characterized in that: The anti-rotation mechanism (6) also includes a threaded sleeve (61) and a threaded rod (62). The threaded sleeve (61) is connected to the outside of the right support plate (1). The threaded sleeve (61) is threadedly connected to the threaded rod (62). The threaded rod (62) passes through the right support plate (1).

6. The flange corrector according to claim 5, characterized in that: It also includes a knob (63), and the right side of the threaded rod (62) is connected with the knob (63).