Press fitting and repairing workbench for main gear bearing of automobile speed reducer

By designing a press-fit and repair workbench for the main tooth bearing of the automotive reducer with integrated press-fit and disassembly functions, the problems of insufficient equipment versatility and high disassembly complexity are solved, which improves production efficiency and reduces costs.

CN222307910UActive Publication Date: 2025-01-07LIUZHOU ZHUOTONG AUTOMOBILE PARTS CO LTD
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Patent Information

Application Number
CN202421016217.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-07
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing equipment lacks special main-tooth bearing removal equipment, the disassembly process is complex and the damage rate is high, the equipment is not versatile, and the gasket specifications are easily confused, affecting production efficiency.

Method used

A press-fit and repair workbench for main tooth bearing of the automobile reducer is designed, integrating the press-fit and disassembly functions. Through hydraulic pumps, press-fitting tables, support seats, hydraulic cylinders and tooling bases, it provides detachable press-fitting components and disassembly. Components, and a gasket placing rack and tool placing pallets are installed on the countertop, and the positions are divided according to specifications.

Benefits of technology

It realizes efficient pressing and disassembly of main teeth bearings, reduces equipment costs, improves equipment usage, reduces operating complexity and confusing gasket specifications, significantly improves production efficiency and saves time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automobile speed reducer main gear bearing press fitting and repairing workbench. The automobile speed reducer main gear bearing press fitting and repairing workbench comprises a hydraulic pump, a press fitting table, a supporting base, a hydraulic cylinder, a tool base, a gasket containing frame and a tool containing tray. The hydraulic pump is fixedly arranged on the lower portion of the press-fitting table, and the tool base is fastened to the table top of the press-fitting table through positioning pins. The bottom end of the supporting base is fixed to the table top of the press-fitting table, and the hydraulic cylinder is fixedly arranged at the top end of the supporting base. A press-fitting assembly or a dismounting assembly is arranged on the tool base, the gasket containing frame is fixedly arranged on the table top of the press-fitting table, and the tool containing tray is fixedly arranged on the lower portion of the press-fitting table. According to the automobile reducer main gear bearing press fitting and repairing workbench, the problems that in the prior art, press fitting and repairing of a main gear bearing can only be completed at different positions and different devices are solved, the problem that the perfectness rate of disassembly of the main gear bearing is low is solved, and a tool can well protect the bearing and a main gear from being damaged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile parts tooling, and in particular relates to a press-fitting and repairing workbench for a main gear bearing of an automobile reducer. Background Art

[0002] The main gear bearing assembly of automobile reducer inevitably needs to be repaired and re-pressed. At present, there is no special equipment for disassembling and repairing the main gear bearing, and the bearing is easily damaged during the disassembly process. The market generally uses press-fitting equipment, while there are fewer disassembly and repair equipment, and the equipment is not very versatile. Generally, they are dedicated machines, but the operation process of repairing, disassembling and re-pressing the main gear bearing is too complicated and the operation process is too cumbersome. In addition, during the process of repairing and re-pressing the main gear bearing, the corresponding tooling requirements for main gear bearings of different specifications are also different. When re-pressing the bearing, it is necessary to select gaskets, and the specifications of the gaskets are also different. In the past, the gaskets were placed in a box or tray, which made it easy to confuse gaskets of different specifications.

[0003] It can be seen that the existing equipment is not very versatile, there is no special main gear bearing disassembly equipment, and the bearing damage rate is high during the disassembly process; the main gear bearing press-fitting and disassembly equipment are separate, the main gear bearing disassembly process is complicated, the operation is inconvenient, the gasket is inconvenient to take, and the gasket specifications are easy to mix up. Utility Model Content

[0004] The purpose of the utility model is to provide a main gear bearing press-fitting and rework workbench for an automobile reducer, aiming to provide main gear bearing press-fitting tooling and disassembly tooling that are compatible with more than two different specifications of main gear bearings, combining the main gear bearing press-fitting and disassembly and rework main platform equipment into one, thereby reducing equipment costs; setting gasket placement positions, dividing them according to specifications, facilitating placement and taking, and increasing tool placement positions.

[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0006] The utility model provides a press-fitting and rework workbench for main gear bearings of automobile reducers, comprising a hydraulic pump, a press-fitting table, a support seat, a hydraulic cylinder and a tooling base; the hydraulic pump is fixedly arranged at the lower part of the press-fitting table, and the tooling base is fixedly placed on the table surface of the press-fitting table through positioning pins; the bottom end of the support seat is fixed on the table surface of the press-fitting table, and the top end thereof extends to the top of the tooling base, the fixed end of the hydraulic cylinder is fixedly arranged on the top end of the support seat, and the movable end of the hydraulic cylinder passes through the top end of the support seat and extends downward; a press-fitting assembly or a disassembly assembly is arranged on the tooling base.

[0007] As a further improvement of the present invention, the press-fitting assembly comprises: a press-fitting sleeve, and the press-fitting sleeve is detachably connected to the tooling base at the bottom end.

[0008] As a further improvement of the utility model, the disassembly assembly includes: a disassembly sleeve, a disassembly buckle plate and a disassembly cover plate; the disassembly sleeve is detachably connected to the tooling base at the bottom end, the disassembly buckle plate is detachably connected to the disassembly sleeve inside the disassembly sleeve, and the disassembly cover plate is detachably connected to the disassembly sleeve.

[0009] As a further improvement of the utility model, it also includes a gasket placement rack, which is fixedly arranged on the table surface of the press-fitting table.

[0010] As a further improvement of the utility model, it also includes a tool placement tray, and the tool placement tray is fixedly arranged at the lower part of the press table.

[0011] Advantages of the utility model:

[0012] 1. The automobile reducer main gear bearing press-fitting and repairing workbench provided by the utility model solves the problem that the main gear bearing press-fitting and repairing needs to be completed at different positions and with different equipment in the past. The modified equipment integrates press-fitting and disassembly into one, reduces cost investment, and improves equipment utilization rate; solves the problem of low intact rate of main gear bearing disassembly, and the newly designed special disassembly tooling can well protect the bearing and the main gear from being damaged.

[0013] 2. The automobile reducer main gear bearing press-fitting and repairing workbench provided by the utility model solves the problem of low versatility of equipment in the process of main gear bearing press-fitting and repairing. After the transformation, the equipment only needs to replace different press-fitting tools to realize the press-fitting and disassembly operations of different main gear bearings and different needs; it solves the problem that the equipment press-fitting process is too complicated, the specifications of the gaskets are easily confused and inconvenient to take, and the production cycle is affected. According to experimental statistics: the two devices before and after the transformation simultaneously press-fit 50 main gears, and the results show that the equipment before the transformation takes 1036S, and the equipment after the transformation takes 768S, saving 268S, greatly improving the press-fitting cycle. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the press-fitting and repairing workbench for the main gear bearing of the automobile reducer according to the utility model;

[0015] Figure 2 It is a schematic cross-sectional structure diagram of the press-fit assembly described in the utility model;

[0016] Figure 3 It is a schematic cross-sectional structure diagram of the disassembly assembly of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the tooling base described in the utility model;

[0018] Figure 5It is a structural schematic diagram of the press-fit sleeve described in the utility model;

[0019] Figure 6 It is a structural schematic diagram of the disassembly sleeve of the utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the disassembly gusset plate of the utility model;

[0021] Figure 8 It is a structural schematic diagram of the disassembly cover plate described in the utility model.

[0022] In the figure: 1-hydraulic pump, 2-pressing table, 3-tooling base, 4-pressing assembly, 5-main gear workpiece, 6-support seat, 7-hydraulic cylinder, 8-gasket placement rack, 9-tooling placement tray, 10-disassembly assembly, 11-main gear bearing, 12-disassembly sleeve, 13-disassembly buckle plate, 14-disassembly cover plate, 16-pressing sleeve. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail through specific embodiments in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0024] The embodiment of the utility model provides a press-fitting and repairing workbench for the main gear bearing of an automobile reducer, such as Figure 1 As shown, it includes a hydraulic pump 1, a press table 2, a support seat 6, a hydraulic cylinder 7 and a tooling base 3; the hydraulic pump 1 is fixedly arranged at the lower part of the press table 2, and the tooling base 3 is fastened to the table surface of the press table 2 by positioning pins; the bottom end of the support seat 6 is fixed on the table surface of the press table 2, and its top end extends to the top of the tooling base 3, the fixed end of the hydraulic cylinder 7 is fixedly arranged on the top of the support seat 6, and the movable end of the hydraulic cylinder 7 passes through the top of the support seat 6 and extends downward; a press assembly 4 or a disassembly assembly 10 is arranged on the tooling base 3; the press assembly 4 or the disassembly assembly 10, in conjunction with the hydraulic cylinder 7, can realize the press assembly and disassembly of the components.

[0025] In one embodiment, Figure 2 , Figure 4 and Figure 5 As shown, the press-fitting assembly 4 includes: a press-fitting sleeve 16, which is detachably connected to the tooling base 3 at the bottom end. In this arrangement, during the press-fitting process, after the inner ring of the main gear bearing 11 is placed in contact with the top end of the press-fitting sleeve 16, the main gear workpiece 5 is fixed to the inner ring of the main gear bearing 11 through the action of the hydraulic cylinder 7, that is, the bearing press-fitting is achieved.

[0026] In one embodiment, Figure 3 , Figures 6 to 8 As shown, the disassembly component 10 includes: a disassembly sleeve 12, a disassembly buckle plate 13 and a disassembly cover plate 14; the disassembly sleeve 12 is detachably connected to the tooling base 3 at the bottom end, the disassembly buckle plate 13 is detachably connected to the disassembly sleeve 12 inside, and the disassembly cover plate 14 is detachably connected to the disassembly sleeve 12; with this arrangement, during the disassembly process, the main gear workpiece 5 and the inner ring of the main gear bearing 11 are in a tightly connected state in the initial state, and the disassembly cover plate 14 is covered on the disassembly sleeve 12, and after the inner ring of the main gear bearing 11 is fastened to the disassembly buckle plate 13, the main gear bearing 11 is separated from the main gear workpiece 5 through the action of the hydraulic cylinder 7, and the disassembly is achieved.

[0027] In one embodiment, a gasket placement rack 8 is further included, and the gasket placement rack 8 is fixedly arranged on the table surface of the press-fitting table 2 .

[0028] In one embodiment, a tool placement tray 9 is further included, and the tool placement tray 9 is fixedly arranged at the lower part of the press-fitting table 2 .

[0029] This specification describes several aspects of at least one embodiment of the utility model, and it is understood that various changes, modifications and improvements can be easily made by those skilled in the art. Such changes, modifications and improvements are intended to be within the spirit and scope of the utility model.

Claims

1. A press-fitting and repairing workbench for main gear bearing of automobile reducer, characterized in that: include: A hydraulic pump, a press table, a support seat, a hydraulic cylinder and a tooling base; the hydraulic pump is fixedly arranged at the lower part of the press table, and the tooling base is fixedly placed on the table top of the press table by means of positioning pins; the bottom end of the support seat is fixed on the table top of the press table, and its top end extends to the top of the tooling base, the fixed end of the hydraulic cylinder is fixedly arranged at the top of the support seat, and the movable end of the hydraulic cylinder passes through the top of the support seat and extends downward; a press assembly or a disassembly assembly is arranged on the tooling base.

2. The automobile reducer main gear bearing press-fitting and repairing workbench as claimed in claim 1, characterized in that: The press-fitting assembly comprises: a press-fitting sleeve; the press-fitting sleeve is detachably connected to the tooling base at the bottom end.

3. The automobile reducer main gear bearing press-fitting and repairing workbench as claimed in claim 1, characterized in that: The disassembly assembly includes: a disassembly sleeve, a disassembly pinch plate and a disassembly cover plate; the disassembly sleeve is detachably connected to the tooling base at the bottom end, the disassembly pinch plate is detachably connected to the disassembly sleeve inside, and the disassembly cover plate is detachably connected to the disassembly sleeve.

4. The automobile reducer main gear bearing press-fitting and repairing workbench as claimed in claim 1, characterized in that: It also includes a gasket placement rack, which is fixedly arranged on the table surface of the press-fitting table.

5. The automobile reducer main gear bearing press-fitting and repairing workbench as claimed in claim 1, characterized in that: It also includes a tool placement tray, which is fixedly arranged at the lower part of the press table.