Internal mixer for producing rubber cups
Through the combination of temperature control mechanism and sealing components, the problem of temperature control difficulties and rubber removal difficulties in high temperatures of the mixer is solved, rapid cooling and efficient discharge are achieved, and the working efficiency of the mixer is improved.
Patent Information
- Application Number
- CN202421095166.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing mixers are difficult to control the temperature at high temperatures, resulting in over-refining or scorching of the glue, and low cooling efficiency, making them unable to effectively cool down.
The temperature control mechanism is used to wrap the outer wall of the shell, and the combination of the refrigeration shell, refrigeration tank and liquid change tank can quickly absorb heat and cool down, and the bottom discharge of the rubber is achieved through the sealing components and power components to avoid the limitation of flipped discharge.
The temperature control effect and cooling efficiency of the dense mixer are significantly improved, and the working efficiency is improved through new discharge methods, solving the problem of difficult materials to eliminate materials.
Smart Images

Figure CN222309397U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of internal mixers, and in particular relates to an internal mixer for producing rubber cups. Background Art
[0002] An internal mixer generally consists of a mixing chamber, two relatively rotating rotors, an upper push bolt, a lower push bolt, a temperature measuring mechanism, a heating and cooling mechanism, an exhaust mechanism, a safety device, a discharging device and a recording device. The surface of the rotor has spiral ridges, and the number of ridges can be two, four, six, etc. There are two types: tangential type and meshing type.
[0003] The temperature of the internal mixer is high when it is working, and the temperature is difficult to control, which may cause over-mixing or scorching of the rubber material. Since the heat dissipation in the mixing chamber is difficult, the internal mixer uses a closed cooling tower for cooling in the prior art. However, the cooling tower has limited cooling effect on the internal temperature of the internal mixer, and the cooling efficiency is very low. Utility Model Content
[0004] The purpose of the utility model is to provide an internal mixer for producing rubber cups to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: comprising a base and two power devices symmetrically installed on the top surface of the base, the top surface of the base is also provided with a shell, the shell is located between the two power devices, the output ends of the two power devices are provided with a rotating rod, a stirring rod is provided in the shell, the ends of the two rotating rods are rotated to penetrate into the shell and are respectively fixed to the two ends of the stirring rod, a lifting device is provided on one side of the base, a pressure block is slidably provided on the lifting device, a first motor is provided on the top surface of the lifting device, the pressure block corresponds to the opening at the upper end of the shell, and also includes a temperature control mechanism arranged on the outer side of the shell;
[0006] The temperature control mechanism includes a refrigeration shell wrapped around the outside of the shell, a refrigeration tank and a liquid exchange tank are respectively arranged on both sides of the lifting device, a hose is fixedly connected between the delivery end of the liquid exchange tank and the refrigeration tank, a spiral channel is provided inside the refrigeration shell, both ends of the channel are connected to the outside, two connecting blocks are fixed on the outer wall of the refrigeration shell, the two connecting blocks are respectively connected to the two ends of the channel, and a connecting pipe is fixedly connected at one end of the two connecting blocks away from the refrigeration shell, one of the connecting pipes is connected and fixed to the liquid exchange tank, and the other connecting pipe is connected and fixed to the water outlet end of the refrigeration tank, and a refrigeration plate is built into the refrigeration tank.
[0007] It should be noted in the scheme that there is a groove in the base corresponding to the opening at the bottom of the shell, and a material receiving hopper is provided in the groove. An isolation plate with a hollow interior is provided between the base and the shell, and drop-out ports are provided on the upper and lower end surfaces of the isolation plate. The two drop-out ports are respectively connected to the shell and the groove, and a sealing component is provided on the inner side of the isolation plate.
[0008] It should be noted in the solution that the blocking component includes two baffles slidably arranged inside the isolation plate, and a power component is provided on the side of the two baffles away from each other.
[0009] It is further worth mentioning that the power assembly includes a driving motor installed in the isolation plate and a screw fixed to the output end of the driving motor, and the end of the screw is threadedly inserted into the inner wall of the baffle.
[0010] Compared with the prior art, the internal mixer for producing rubber cups provided by the utility model has at least the following beneficial effects:
[0011] (1) By setting the temperature control mechanism, in actual use, the outer wall of the shell is wrapped with the temperature control mechanism, and the temperature control mechanism can quickly absorb the heat on the shell, so as to achieve the purpose of rapid cooling, and the cooling effect is significant.
[0012] (2) By setting the blocking component, when the material starts to be fed into the shell, the blocking component is in a closed state, so that the mixing work in the shell can be carried out normally. When the mixing is completed, the blocking component is opened to allow the rubber material to fall from the discharge port at the bottom of the shell, and the rubber material falls into the receiving hopper through the isolation plate, realizing another discharge method of the rubber material and solving the problem that the shell cannot be turned over to discharge the material. The rubber material is discharged from the bottom of the shell and enters the receiving hopper to enter the next process, thereby improving the working efficiency of the internal mixer. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model product;
[0014] Figure 2 It is a schematic diagram of the front cross-sectional structure of the utility model product;
[0015] Figure 3 It is a front view structural diagram of the utility model product;
[0016] Figure 4 It is a side view structural schematic diagram of the utility model product;
[0017] Figure 5 It is a schematic diagram of the top view of the refrigeration shell of the utility model product;
[0018] Figure 6It is a schematic diagram of the cross-sectional structure at position B of the utility model product.
[0019] In the figure: 1. base; 2. power device; 3. refrigeration shell; 4. lifting device; 5. first motor; 6. pressure block; 7. receiving hopper; 8. isolation plate; 9. liquid exchange tank; 10. refrigeration tank; 11. connecting pipe; 12. channel; 13. shell; 14. baffle; 15. rotating rod; 16. connecting block; 17. driving motor; 18. screw. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-6 , an internal mixer for producing rubber cups, comprising a base 1 and two power devices 2 symmetrically mounted on the top surface of the base 1, a shell 13 is also provided on the top surface of the base 1, the shell 13 is located between the two power devices 2, a rotating rod 15 is provided at the output end of the two power devices 2, a stirring rod is provided in the shell 13, the ends of the two rotating rods 15 are rotated to penetrate into the shell 13 and are respectively fixed to the two ends of the stirring rod, a lifting device 4 is provided on one side of the base 1, a pressure block 6 is slidably provided on the lifting device 4, a first motor 5 is provided on the top surface of the lifting device 4, the pressure block 6 corresponds to the opening at the upper end of the shell 13, and also includes a temperature control mechanism arranged on the outer side of the shell 13;
[0022] By setting the temperature control mechanism, in actual use, the outer wall of the shell 13 is wrapped with the temperature control mechanism, and the temperature control mechanism can quickly absorb the heat on the shell 13, so as to achieve the purpose of rapid cooling, and the cooling effect is significant.
[0023] Specifically, referring to 1-5, it is worth noting that the temperature control mechanism includes a refrigeration shell 3 wrapped around the outside of the shell 13, and a refrigeration tank 10 and a liquid exchange tank 9 are respectively arranged on both sides of the lifting device 4. A hose is connected and fixed between the delivery end of the liquid exchange tank 9 and the refrigeration tank 10. A spiral channel 12 is provided inside the refrigeration shell 3, and both ends of the channel 12 are connected to the outside. Two connecting blocks 16 are fixed on the outer wall of the refrigeration shell 3, and the two connecting blocks 16 are respectively connected to the two ends of the channel 12, and the ends of the two connecting blocks 16 away from the refrigeration shell 3 are connected and fixed with a connecting pipe 11, one of the connecting pipes 11 is connected and fixed to the liquid exchange tank 9, and the other connecting pipe 11 is connected and fixed to the water outlet end of the refrigeration tank 10, and the refrigeration tank 10 has a refrigeration plate built in;
[0024] When in use, the refrigeration shell 3 is wrapped around the outside of the shell 13, and the stirring rod in the shell 13 rotates relatively. The convex ridges on the stirring rod make the rubber material move along the axial direction of the rotor. As the rotation speed of the rotating rod 15 increases, the temperature in the shell 13 begins to rise. When the temperature rises to a certain level, the liquid exchange tank 9 and the refrigeration tank 10 are started, so that the water pump in the liquid exchange tank 9 starts to extract the liquid in the channel 12, so that the liquid in the refrigeration tank 10 that has been refrigerated by the refrigeration plate flows from the water outlet end into the connecting pipe 11 and enters the channel 12. After the refrigerated liquid enters the channel 12, it absorbs the temperature of the shell 13 and is sucked into the liquid exchange tank 9, and finally is sent back to the refrigeration tank 10 through the hose, thereby completing a cycle. The setting of the connecting pipe 11 and the connecting block 16 can ensure that the liquid exchange tank 9 and the refrigeration tank 10 can be smoothly connected to the refrigeration shell 3. The flow rate of the liquid can be controlled by controlling the rotation speed of the water pump in the liquid exchange tank 9 to achieve the purpose of controlling the internal temperature of the shell 13, thereby solving the problem of high temperature during operation of the internal mixer and over-refining or scorching of the rubber material.
[0025] In actual use, the rubber in the shell 13 is discharged from the feed port at the upper end of the shell 13 by turning over the shell 13. Since a temperature control mechanism is arranged on the outer side of the shell 13, and the temperature control mechanism transports liquid through the connecting tube 11, the connecting tube 11 is easy to fall off and be damaged when turning over, resulting in that the shell 13 cannot be turned over to discharge the rubber, and now a new discharge method is needed;
[0026] To solve the above problems, refer to Figure 1-4 As shown, it is worth noting that the base 1 has a groove corresponding to the bottom opening of the shell 13, and a receiving hopper 7 is provided in the groove. An isolation plate 8 with a cavity inside is provided between the base 1 and the shell 13. The isolation plate 8 has drop openings on both upper and lower end surfaces. The two drop openings are respectively connected to the shell 13 and the groove, and a blocking component is provided on the inner side of the isolation plate 8;
[0027] By setting the blocking component, the blocking component is in a closed state when feeding starts in the shell 13, so that stirring work can be carried out normally in the shell 13. When stirring is completed, the blocking component is opened to allow the rubber material to fall from the discharge port at the bottom of the shell 13, and the rubber material falls into the receiving hopper 7 through the isolation plate 8, realizing another discharge method of the rubber material and solving the problem that the shell 13 cannot be discharged by turning over. The rubber material is discharged from the bottom of the shell 13 and enters the receiving hopper 7 to enter the next process, thereby improving the working efficiency of the internal mixer.
[0028] Specifically, referring to Figure 2-3, it is worth noting that the blocking component includes two baffles 14 slidably arranged inside the isolation plate 8, and the two baffles 14 are provided with a power assembly on the side away from each other;
[0029] The power assembly includes a driving motor 17 installed in the isolation plate 8 and a screw 18 fixed to the output end of the driving motor 17, and the end of the screw 18 is threadedly penetrated into the inner wall of the baffle 14;
[0030] Through the setting of the power component and the baffle 14, when in use, when the rubber material is stirred in the shell 13, the two baffles 14 are against each other. When the stirring of the rubber material in the shell 13 is completed, the drive motor 17 is started to drive the screw 18 to rotate. The rotation of the screw 18 drives the baffle 14 to shrink and move in the direction of the drive motor 17. The baffle 14 is moved out from the through hole of the isolation plate 8, so that the rubber material in the shell 13 falls into the receiving hopper 7. At this time, the rotating rod 15 can be opened, and the rotation of the stirring rod can assist the rubber material to fall off from the shell 13. The power component provides the baffle 14 with power to move in the isolation plate 8. The baffle 14 can be opened and closed well, and cooperates with the shell 13 to complete the refining of the rubber material.
[0031] The above is an introduction to an internal mixer for producing rubber cups provided by the utility model. In the introduction, specific preferred embodiments are used to illustrate the principles and implementation methods of the utility model. These embodiments are only used to help understand the principles and core ideas of the utility model. It should be pointed out that for ordinary technicians in this field, without departing from the design ideas of the utility model, the implementation plans in the above embodiments can be further combined or replaced, and the utility model can be improved and modified in a number of ways. These improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. An internal mixer for producing rubber cups, characterized in that: The invention comprises a base (1) and two power devices (2) symmetrically mounted on the top surface of the base (1); the top surface of the base (1) is also provided with a shell (13); the shell (13) is located between the two power devices (2); the output ends of the two power devices (2) are provided with a rotating rod (15); a stirring rod is provided in the shell (13); the ends of the two rotating rods (15) are rotated to penetrate into the shell (13) and are respectively fixed to the two ends of the stirring rod; a lifting device (4) is provided on one side of the base (1); a pressure block (6) is slidably provided on the lifting device (4); a first motor (5) is provided on the top surface of the lifting device (4); the pressure block (6) corresponds to the opening at the upper end of the shell (13); and a temperature control mechanism is provided on the outer side of the shell (13); The temperature control mechanism comprises a refrigeration shell (3) wrapped around the outer side of a shell (13); a refrigeration tank (10) and a liquid exchange tank (9) are respectively arranged on both sides of the lifting device (4); a hose is connected and fixed between the delivery end of the liquid exchange tank (9) and the refrigeration tank (10); a spiral channel (12) is arranged inside the refrigeration shell (3); both ends of the channel (12) are connected to the outside; two connecting blocks (16) are fixed on the outer wall of the refrigeration shell (3); the two connecting blocks (16) are respectively connected to the two ends of the channel (12) correspondingly; and a connecting pipe (11) is connected and fixed at one end of the two connecting blocks (16) away from the refrigeration shell (3); one of the connecting pipes (11) is connected and fixed to the liquid exchange tank (9); and the other connecting pipe (11) is connected and fixed to the water outlet end of the refrigeration tank (10); and a refrigeration plate is built into the refrigeration tank (10).
2. The internal mixer for producing rubber cups according to claim 1, characterized in that: A groove is provided in the base (1) corresponding to the bottom opening of the shell (13), and a receiving hopper (7) is provided in the groove. An isolation plate (8) with a hollow interior is provided between the base (1) and the shell (13). Dropping openings are provided on both upper and lower end surfaces of the isolation plate (8), and the two dropping openings are respectively connected to the shell (13) and the groove, and a blocking component is provided on the inner side of the isolation plate (8).
3. The internal mixer for producing rubber cups according to claim 2, characterized in that: The blocking component comprises two baffles (14) slidably arranged inside the isolation plate (8), and a power assembly is provided on the side away from each other of the two baffles (14).
4. The internal mixer for producing rubber cups according to claim 3, characterized in that: The power assembly comprises a driving motor (17) installed in the isolation plate (8) and a screw rod (18) fixed to the output end of the driving motor (17), and the end of the screw rod (18) is threadedly inserted into the inner wall of the baffle (14).