Film defoaming device

By using rubber spherical elastic members to contact the glass, the problem of insufficient bubble discharge in the glass coating is solved, and the complete bonding between the film body and the glass is achieved and the high-efficiency film pressing effect is achieved.

CN222309822UActive Publication Date: 2025-01-07HENAN QUXIAN PHOTOELECTRIC TECH CO LTD +1
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Patent Information

Application Number
CN202420849137.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-01-07
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

During the glass coating process, insufficient discharge of air bubbles leads to incomplete fit of the film body.

Method used

A film-coated bubble removal device is designed, using a spherical elastic member made of rubber material. The cross-sectional area of ​​the elastic member gradually increases along the axis of the rotation shaft to contact with the glass. The bubbles are discharged from both sides of the glass to ensure the film body. Complete fit with glass.

Benefits of technology

It effectively solves the problem of insufficient bubble discharge, achieves a complete fit between the membrane body and the glass, avoids the edges being not pressed or scratched, and improves the efficiency and effect of pressing the membrane.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a film defoaming device. The film defoaming device comprises a mounting seat assembly; the conveying assembly is arranged on the mounting seat assembly, and the glass and the covering film are arranged on the conveying assembly; the film pressing assembly comprises a mounting frame structure and a film pressing structure, the film pressing structure comprises a rotating shaft and an elastic part, the rotating shaft is rotatably connected with the mounting frame structure, the elastic part is connected with the rotating shaft and corresponds to the conveying assembly, and the area of the cross section, perpendicular to the axis of the rotating shaft, of the elastic part is gradually increased in the direction from the two ends of the elastic part to the middle of the elastic part. According to the technical scheme, the problem that in the bubble discharging process of a glass coating film in the prior art, bubble discharging is not sufficient, and consequently film body attaching is not complete is effectively solved.
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Description

Technical Field

[0001] The present application relates to the technical field of glass coating, and in particular to a coating defoaming device. Background Art

[0002] When measuring the size of the ASF film on the cover glass, the release film covering the ASF film needs to be peeled off for measurement. In the subsequent process, the release film needs to be re-coated to ensure that the ASF film is not scratched.

[0003] Generally, during the lamination process, a cylindrical pressure roller is often used to expel the bubbles between the release film and the ASF film, so that the release film and the ASF film are completely bonded to complete the secondary lamination.

[0004] In the prior art, bubbles are discharged by using a pressure roller, but the bubbles move a long distance under the film, making it difficult to discharge them, resulting in a poor lamination effect, such as CN216359760U. Utility Model Content

[0005] A technical problem to be solved by the present application is that during the process of removing bubbles from the glass coating, there is a problem of insufficient removal of bubbles resulting in incomplete film bonding.

[0006] In order to solve the above technical problems, the present application provides a coating and defoaming device.

[0007] A coating and defoaming device provided according to the present application includes: a mounting seat assembly; a conveying assembly, the conveying assembly is arranged on the mounting seat assembly, and the glass and the coating are arranged on the conveying assembly; a film pressing assembly, the film pressing assembly includes a mounting frame structure and a film pressing structure, the film pressing structure includes a rotating shaft and an elastic member, the rotating shaft and the mounting frame structure are rotatably connected, the elastic member is connected to the rotating shaft and is arranged corresponding to the conveying assembly, and the cross-sectional area of ​​the elastic member perpendicular to the axis of the rotating shaft gradually increases along the direction from both ends of the elastic member to the middle.

[0008] In some embodiments, a projection width of the elastic member in the vertical direction is greater than a projection width of the glass in the vertical direction.

[0009] In some embodiments, the elastic member is made of a rubber material.

[0010] In some embodiments, the outer surface of the elastic member is spherical.

[0011] In some embodiments, the mounting seat assembly includes a mounting groove, and the conveying assembly includes a conveying belt, and the conveying belt is disposed in the mounting groove.

[0012] In some embodiments, the height of the upper surface of the conveyor belt in the vertical direction is lower than the height of the upper edge of the mounting groove in the vertical direction.

[0013] In some embodiments, the conveying assembly includes a plurality of conveying belts, and the film pressing structure includes a plurality of elastic members, and the plurality of elastic members are arranged in a one-to-one correspondence with the plurality of conveying belts.

[0014] In some embodiments, the conveying assembly further includes a suction cup connected to the conveying belt, and the glass is disposed on the suction cup.

[0015] In some embodiments, the mounting frame structure includes a first mounting frame and a second mounting frame, the first mounting frame is connected to the mounting seat assembly, the second mounting frame is movably connected to the first mounting frame, and the film pressing structure is rotatably connected to the second mounting frame.

[0016] In some embodiments, the second mounting bracket includes a long hole, and a fastener is provided between the long hole and the first mounting bracket.

[0017] Through the above technical solution, the coating debubbling device provided by the present application has a cross-sectional area of ​​the elastic member perpendicular to the axis of the rotating shaft that increases continuously from the two ends to the middle of the elastic member. Therefore, when the glass and the film body move to the bottom of the film pressing assembly along the conveying assembly, the middle part of the first end of the glass first contacts the middle part of the elastic member. As the glass continues to be conveyed, the contact area between the elastic member and the glass increases continuously and diffuses from the middle to the surroundings, and the bubbles are discharged from both sides of the glass. The technical solution of the present application effectively solves the problem in the prior art that in the process of evacuating bubbles from the glass coating, there is insufficient discharge of bubbles, resulting in incomplete film bonding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 A schematic structural diagram of a film-coating and defoaming device disclosed in Embodiment 1 of the present application is shown;

[0020] Figure 2 Shows Figure 1 A schematic diagram of the main structure of the film coating and defoaming device;

[0021] Figure 3 Shows Figure 1 A left-side structural schematic diagram of a film-coating and defoaming device;

[0022] Figure 4 Shows Figure 1 A schematic diagram of the top view of the film-coating and defoaming device;

[0023] Figure 5A structural schematic diagram of the mounting frame structure of the coating and defoaming device disclosed in Example 2 of the present application is shown.

[0024] Description of reference numerals:

[0025] 10. Mounting seat assembly; 11. Mounting groove; 20. Conveying assembly; 21. Conveying belt; 22. Suction cup; 30. Film pressing assembly; 31. Mounting frame structure; 311. First mounting frame; 312. Second mounting frame; 32. Film pressing structure; 321. Rotating shaft; 322. Elastic member. DETAILED DESCRIPTION

[0026] The following is a further detailed description of the implementation methods of the present application in conjunction with the accompanying drawings and examples. The detailed descriptions and drawings of the following examples are used to exemplarily illustrate the principles of the present application, but cannot be used to limit the scope of the present application. The present application can be implemented in many different forms and is not limited to the specific embodiments of the present application, but includes all technical solutions that fall within the scope of the claims.

[0027] The present application provides these embodiments to make the present application thorough and complete, and to fully express the scope of the present application to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values ​​set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.

[0028] It should be noted that, in the description of this application, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0029] In addition, the words "first", "second" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.

[0030] It should also be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.

[0031] All terms used in this application have the same meaning as those understood by those of ordinary skill in the art to which this application belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as general dictionaries, should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.

[0032] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0033] like Figures 1 to 4 As shown, the coating and defoaming device disclosed in the first embodiment of the present application includes: a mounting seat assembly 10, a conveying assembly 20 and a film pressing assembly 30, the conveying assembly 20 is arranged on the mounting seat assembly 10, the glass and the coating are arranged on the conveying assembly 20, the film pressing assembly 30 includes a mounting frame structure 31 and a film pressing structure 32, the film pressing structure 32 includes a rotating shaft 321 and an elastic member 322, the rotating shaft 321 is rotatably connected to the mounting frame structure 31, the elastic member 322 is connected to the rotating shaft 321 and is arranged corresponding to the conveying assembly 20, and the cross-sectional area of ​​the elastic member 322 perpendicular to the axis of the rotating shaft 321 gradually increases along the two ends of the elastic member 322 to the middle direction.

[0034] By applying the technical solution of the first embodiment, since the cross-sectional area of ​​the elastic member 322 perpendicular to the axis of the rotating shaft 321 increases continuously from the two ends to the middle direction of the elastic member 322, when the glass and the film body move to the bottom of the film pressing assembly 30 along the conveying assembly 20, the middle part of the first end of the glass first contacts the middle part of the elastic member 322. As the glass continues to be conveyed, the contact area between the elastic member 322 and the glass increases continuously and spreads from the middle to the surroundings, and the bubbles are discharged from both sides of the glass. The technical solution of the first embodiment effectively solves the problem in the prior art that in the process of evacuating bubbles from the glass coating, there is insufficient evacuation of bubbles, resulting in incomplete film bonding.

[0035] like Figure 1 , Figure 3 and Figure 4As shown, in the technical solution of the first embodiment, the projection width of the elastic member 322 in the vertical direction is greater than the projection width of the glass in the vertical direction. The width direction is parallel to the axis extension direction of the rotating shaft 321. Since the projection width of the elastic member 322 in the vertical direction is greater than the projection width of the glass in the vertical direction, during the lamination process, as the glass moves along the conveying assembly 20, the elastic member 322 can completely cover the entire glass, achieving complete lamination and avoiding the problem of the glass edge not being lamination.

[0036] like Figure 1 , Figure 3 and Figure 4 As shown, in the technical solution of the first embodiment, the elastic member 322 is made of rubber material. The rubber material has a strong elastic deformation ability and is easily deformed when subjected to force. During the lamination process, it is easy to elastically deform and fit the film body to complete the lamination. After the lamination is completed, the elastic member 322 can be restored to its original state and put into use again; the rubber material is relatively soft and will not scratch the surface of the film body during contact with the film body, thus protecting the film body; the rubber material has a large friction coefficient. During the lamination process, the film body is subjected to the friction force from the elastic member 322, so the film body is not easy to slide, resulting in the problem of misalignment between the film body and the glass.

[0037] like Figure 1 , Figure 3 and Figure 4 As shown, in the technical solution of the first embodiment, the outer surface of the elastic member 322 is spherical. During the film pressing process, the glass moves with the conveying assembly 20 to the front of the elastic member 322. Since the outer surface of the elastic member 322 is spherical, the distance between the middle section of the elastic member 322 and the glass is smaller than the distance between the two ends of the elastic member 322 and the glass. As the conveying assembly 20 continues to convey, the middle part of the first end of the glass first contacts the middle section of the elastic member 322, and as the conveying assembly 20 continues to move, the contact position between the glass and the elastic member 322 spreads from the middle to both sides, and the bubbles are pressed from the middle to both sides of the glass by the elastic member 322, and are discharged from the gap between the two sides of the glass and the film body. As the conveying assembly 20 continues to operate, the elastic member 322 rolls along the first end of the glass to the second end, and some bubbles are discharged from the gap between the second end of the glass and the film body. Therefore, during the film pressing process, the elastic part 322 with a spherical outer surface can not only press the bubbles between the film body and the glass from the first end of the glass to the second end of the glass and discharge them, but also press the bubbles between the film body and the glass from the middle of the glass to both sides of the glass and discharge them, thereby achieving a good degassing effect.

[0038] like Figure 1 , Figure 3 and Figure 4As shown, in the technical solution of the first embodiment, the mounting seat assembly 10 includes a mounting groove 11, and the conveying assembly 20 includes a conveying belt 21, and the conveying belt 21 is arranged in the mounting groove 11. The mounting groove 11 is arranged corresponding to the elastic member 322, and the mounting groove 11 guides the conveying belt 21 to prevent the conveying belt 21 from being offset during the movement, causing the glass arranged on the conveying belt 21 to deviate from the position of the elastic member 322, so that the elastic member 322 cannot completely press the glass, and the bubbles between the glass and the film body cannot be completely discharged, resulting in a poor pressing effect.

[0039] like Figures 1 to 4 As shown, in the technical solution of the first embodiment, the height of the upper surface of the conveyor belt 21 in the vertical direction is lower than the height of the upper edge of the mounting groove 11 in the vertical direction. After the glass is placed on the conveyor belt 21, the side wall of the mounting groove 11 limits the glass to prevent the glass from being offset, so that the elastic member 322 cannot completely press the glass, and the bubbles between the glass and the film body cannot be completely discharged, resulting in a poor film pressing effect.

[0040] like Figure 1 , Figure 3 and Figure 4 As shown, in the technical solution of the first embodiment, the conveying assembly 20 includes a plurality of conveyor belts 21, and the film pressing structure 32 includes a plurality of elastic members 322, and the plurality of elastic members 322 are arranged one by one corresponding to the plurality of conveyor belts 21. A plurality of groups of conveyor belts 21 are arranged, the plurality of groups of conveyor belts 21 are parallel to each other, the plurality of groups of conveyor belts 21 can share active rollers and driven rollers, the plurality of groups of conveyor belts 21 rotate synchronously, the plurality of groups of conveyor belts 21 are all provided with glass to be film pressed, and the plurality of elastic members 322 respectively press the glass on the correspondingly arranged conveyor belts 21, thereby further improving the working efficiency of the entire device and reducing the film pressing time.

[0041] like Figures 1 to 4 As shown, in the technical solution of the first embodiment, the conveying assembly 20 also includes a suction cup 22, the suction cup 22 is connected to the conveyor belt 21, and the glass is set on the suction cup 22. The suction cup 22 includes a connecting portion and an elastic portion, the connecting portion is connected to the conveyor belt 21, and the elastic portion is connected to the connecting portion. In the process of placing the glass, the glass is aligned with the elastic portion, and downward pressure is applied to the glass. The upper edge of the elastic portion contacts the glass, and the air between the elastic portion and the glass is discharged, and a negative pressure environment is generated between the two. The glass is adsorbed on the elastic portion to complete the fixation of the glass. The suction cup 22 performs negative pressure adsorption on the glass, so that the glass is fixed on the conveying assembly 20 to prevent the position of the glass from moving.

[0042] like Figure 5As shown, the difference between the technical solution of the second embodiment and the technical solution of the first embodiment is that the mounting frame structure 31 includes a first mounting frame 311 and a second mounting frame 312, the first mounting frame 311 is connected to the mounting seat assembly 10, the second mounting frame 312 is movably connected to the first mounting frame 311, and the film pressing structure 32 is rotatably connected to the second mounting frame 312. The second mounting frame 312 is movably connected to the first mounting frame 311, so the film pressing structure 32 connected to the second mounting frame 312 moves with the second mounting frame 312, and the distance between the film pressing structure 32 and the conveying assembly 20 changes with the movement of the film pressing structure 32. The above structure makes the entire film degassing device applicable to degassing of glass of different thicknesses, and has stronger versatility.

[0043] like Figure 5 As shown, in the technical solution of the second embodiment, the second mounting frame 312 includes a long hole, and a fastener is inserted between the long hole and the first mounting frame 311. After loosening the fastener and adjusting the second mounting frame 312, the film pressing structure 32 is located at a suitable height, and then the fastener is tightened to fix the position of the second mounting frame 312, and the film pressing structure 32 is used to press the film on the glass. The method of adjusting the position of the second mounting frame 312 by cooperating with the long hole and the fastener is simple to process, easy to operate, convenient to disassemble, and easy to maintain. The first mounting frame 311 is provided with a U-shaped groove, and the U-shaped groove is correspondingly arranged with the rotating shaft 321. The projection of the rotating shaft 321 in the vertical direction is located within the projection of the U-shaped groove in the vertical direction. The setting of the U-shaped groove avoids interference between the rotating shaft 321 and the first mounting frame 311 during the process of adjusting the height of the second mounting frame 312 in the vertical direction.

[0044] The difference between the technical solution of the third embodiment and the technical solution of the first embodiment is that the outer surface of the elastic member 322 is an ellipsoid. The major axis of the ellipsoid is located on the same straight line as the rotation axis 321. When the width is the same, the difference between the distance between the two ends of the elastic member 322 and the glass and the distance between the middle section and the glass in the technical solution of the third embodiment is smaller than the difference between the distance between the two ends of the elastic member 322 and the glass and the distance between the middle section and the glass in the technical solution of the first embodiment. Therefore, the elastic member 322 in the technical solution of the third embodiment is easier to completely fit the glass, and the lamination effect is better when the glass width is larger.

[0045] From the above, it can be known that the product is placed on the track (conveyor belt 21), and the vacuum suction cup (suction cup 22) below will absorb the product, and move it to the rubber ball roller (elastic part 322) through the track. The ball (elastic part 322) is round, and the first contact is the highest position of the circle (elastic part 322), and then the contact area gradually increases. This solution is used to solve the problem of bubbles in the release film and the product. After the cover plate bonding process, it is necessary to measure the ASF film bonding size through the second element to see if it is offset. The release film needs to be torn off to measure the size. After the measurement is completed, the release film needs to be pasted back to the product, but a large number of bubbles will appear. This application uses a rubber ball roller (elastic part 322) to press the bubbles out from the inside to the outside to solve this problem; three tracks (installation slot 11) are designed to increase efficiency; the ball roller (elastic part 322) is detachable and replaced regularly to prevent other defects caused by aging.

[0046] So far, the embodiments of the present application have been described in detail. In order to avoid obscuring the concept of the present application, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution of the present application.

[0047] Although some specific embodiments of the present application have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present application. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present application. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.

Claims

1. A film-coating and defoaming device, characterized in that: include: Mounting seat assembly (10); A conveying assembly (20), wherein the conveying assembly (20) is arranged on the mounting seat assembly (10), and the glass and the coating are arranged on the conveying assembly (20); A film pressing assembly (30), wherein the film pressing assembly (30) comprises a mounting frame structure (31) and a film pressing structure (32), wherein the film pressing structure (32) comprises a rotating shaft (321) and an elastic member (322), wherein the rotating shaft (321) is rotatably connected to the mounting frame structure (31), and the elastic member (322) is connected to the rotating shaft (321) and is arranged corresponding to the conveying assembly (20), and the cross-sectional area of ​​the elastic member (322) perpendicular to the axis of the rotating shaft (321) gradually increases from both ends of the elastic member (322) to the middle direction.

2. The film-coating and defoaming device according to claim 1, characterized in that: The projection width of the elastic member (322) in the vertical direction is greater than the projection width of the glass in the vertical direction.

3. The film-coating and defoaming device according to claim 1, characterized in that: The elastic member (322) is made of rubber material.

4. The film-coating and defoaming device according to claim 1, characterized in that: The outer surface of the elastic member (322) is spherical.

5. The film-coating and defoaming device according to claim 1, characterized in that: The mounting seat assembly (10) comprises a mounting groove (11), and the conveying assembly (20) comprises a conveying belt (21), wherein the conveying belt (21) is arranged in the mounting groove (11).

6. The film-coating and defoaming device according to claim 5, characterized in that: The height of the upper surface of the conveyor belt (21) in the vertical direction is lower than the height of the upper edge of the installation groove (11) in the vertical direction.

7. The film-coating and defoaming device according to claim 5, characterized in that: The conveying assembly (20) comprises a plurality of the conveying belts (21), and the film pressing structure (32) comprises a plurality of the elastic members (322), and the plurality of the elastic members (322) are arranged in a one-to-one correspondence with the plurality of the conveying belts (21).

8. The film-coating and defoaming device according to claim 5, characterized in that: The conveying assembly (20) further comprises a suction cup (22), wherein the suction cup (22) is connected to the conveying belt (21), and the glass is arranged on the suction cup (22).

9. The film-coating and defoaming device according to claim 1, characterized in that: The mounting frame structure (31) comprises a first mounting frame (311) and a second mounting frame (312), wherein the first mounting frame (311) is connected to the mounting seat assembly (10), the second mounting frame (312) is movably connected to the first mounting frame (311), and the film pressing structure (32) is rotatably connected to the second mounting frame (312).

10. The film-coating and defoaming device according to claim 9, characterized in that: The second mounting frame (312) comprises a long hole, and a fastener is provided between the long hole and the first mounting frame (311).

Citation Information

Patent Citations

  • Roller film pasting device

    CN216359760U