Lamp bead material bag unpacking equipment
By designing an LED chip unpacking device and adopting automated cutting, gripping, and stopping devices, the problem of low unpacking efficiency in existing technologies has been solved, achieving automated unpacking and improved efficiency.
Patent Information
- Application Number
- CN202420048345.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-09
AI Technical Summary
The current LED display production process suffers from low efficiency in unpacking LED chip packages, relying mainly on manual operation, which leads to low overall efficiency.
Design a device for unpacking LED bead packages, including feeding, conveying, unpacking and unloading mechanisms. It uses cutting, gripping and stopping devices to automatically process sealed bags, realizing the cutting of sealed bags and automatic removal of materials.
The system automates the unpacking of LED chip packages, reducing labor costs and improving unpacking efficiency.
Smart Images

Figure CN222311125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of LED display screen production, in particular to a device for unpacking lamp bead packages. Background Art
[0002] The existing LED display screens are produced using SMD lamp beads, which are installed on the circuit board through the SMT process. When the existing SMD lamp beads are packaged, generally multiple SMD lamp beads are matched to a carrier tape, which is then wrapped around a material tray, and the material tray is placed in a sealed bag to form a lamp bead material package, wherein the material tray, carrier tape and SMD lamp beads can be collectively referred to as lamp bead materials.
[0003] At present, the lamp bead material packages are generally unpacked manually. The operator first takes the lamp bead material package out of the packaging box, then cuts the sealed bag with a knife, and finally pours the lamp bead material out of the sealed bag. This operation is troublesome and the unpacking efficiency is low.
[0004] In view of the existence of the above problems, it is necessary to study a lamp bead material package unpacking device, which can effectively improve the unpacking efficiency of the lamp bead material package. Utility Model Content
[0005] The utility model aims to provide a device for unpacking lamp bead packages, which can effectively improve the unpacking efficiency of lamp bead packages.
[0006] In order to achieve the above purpose, the solution of the utility model is:
[0007] A lamp bead package unpacking device comprises a loading mechanism, a conveying mechanism, an unpacking mechanism, and a unloading mechanism; the loading mechanism is used for placing the lamp bead package; the conveying mechanism is used for conveying the lamp bead package to the unpacking mechanism; the unpacking mechanism comprises an unpacking table and at least one unpacking device matched with the unpacking table; the unpacking device comprises a cutting device for cutting the sealing bag of the lamp bead package, a grabbing device for grabbing the cut sealing bag, and a stopping device for movably stopping the lamp bead material in the lamp bead package; the unloading mechanism is used for unloading the lamp bead material.
[0008] The feeding mechanism comprises a feeding conveyor belt; the unloading mechanism comprises an unloading manipulator.
[0009] The conveying mechanism comprises a material bag picking and placing device for picking and placing lamp bead material bags and a material bag translation device for driving the material bag picking and placing device to move between a loading mechanism and an unpacking platform of an unpacking mechanism.
[0010] The material bag taking and placing device adopts an electric suction cup or a pneumatic suction cup; the material bag translation device adopts a belt conveyor.
[0011] The cutting device comprises a cutting knife and a cutting lifting device for driving the cutting knife to rise and fall.
[0012] The cutting lifting device adopts a telescopic cylinder.
[0013] The grabbing device comprises a bag body picking and placing device for picking and placing the sealed bag and a bag body translation device for driving the bag body picking and placing device to translate.
[0014] The bag taking and placing device adopts an electric clamp or a pneumatic clamp; the bag translation device adopts a linear guide rail.
[0015] The stop device comprises a stop bar and a stop lifting device for driving the stop bar to rise and fall.
[0016] The lamp bead material package unpacking equipment also includes a bag crusher matched below the grabbing device.
[0017] After adopting the above scheme, when a lamp bead package unpacking device of the utility model is used, the lamp bead package is first placed on the loading mechanism; secondly, the conveying mechanism conveys the lamp bead package placed on the loading mechanism to the unpacking table of the unpacking mechanism; then, the cutting device of the unpacking device cuts the sealed bag of the lamp bead package so that the sealed bag forms a cutting opening for the lamp bead material to pass through; then, the stopping device stops the lamp bead material in the sealed bag; then, the grabbing device grabs the sealed bag of the lamp bead package so that the lamp bead material is moved out of the sealed bag; finally, the unloading mechanism unloads the lamp bead material moved out of the sealed bag.
[0018] As can be seen from the above, the utility model can realize automatic cutting of the sealed bag of the lamp bead material package and automatic removal of the lamp bead material from the sealed bag, which can effectively reduce the use of manpower and effectively improve the unpacking efficiency of the lamp bead material package. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model.
[0020] Description of labels:
[0021] Feeding mechanism 1, feeding conveyor belt 11,
[0022] Conveying mechanism 2, material bag taking and placing device 21, material bag translation device 22,
[0023] Unpacking mechanism 3, unpacking platform 31, unpacking device 32,
[0024] Cutting device 321, cutting knife 3211, cutting lifting device 3212,
[0025] Grasping device 322, bag taking and placing device 3221, bag translation device 3222,
[0026] Stop device 323, stop bar 3231, stop lifting device 3232,
[0027] Unloading mechanism 4, unloading manipulator 41,
[0028] Bag crusher 5,
[0029] Sealed bag A, lamp bead material B. DETAILED DESCRIPTION
[0030] In order to further explain the technical solution of the present invention, the present invention is described in detail below through specific embodiments.
[0031] like Figure 1 As shown, the utility model discloses a lamp bead package unpacking device, which comprises a loading mechanism 1, a conveying mechanism 2, an unpacking mechanism 3, and a unloading mechanism 4; wherein, the loading mechanism 1 is used for placing the lamp bead package; the conveying mechanism 2 is used for conveying the lamp bead package to the unpacking mechanism 3; the unpacking mechanism 3 comprises an unpacking table 31 and at least one unpacking device 32 cooperated with the unpacking table 31; the unpacking device 32 comprises a cutting device 321 for cutting the sealing bag A of the lamp bead package, a grabbing device 322 for grabbing the cut sealing bag A, and a stopping device 323 for movably stopping the lamp bead material B in the lamp bead package; the unloading mechanism 4 is used for unloading the lamp bead material B.
[0032] When the lamp bead material package unpacking device of the utility model is used, the lamp bead material package is first placed on the loading mechanism 1; secondly, the conveying mechanism 2 conveys the lamp bead material package placed on the loading mechanism 1 to the unpacking table 31 of the unpacking mechanism 3; then, the cutting device 321 of the unpacking device 32 cuts the sealing bag A of the lamp bead material package, so that the sealing bag A forms a cutting opening for the lamp bead material B to pass through; then, the stopping device 323 stops the lamp bead material B in the sealing bag A; then, the grabbing device 322 grabs the sealing bag A of the lamp bead material package, so that the lamp bead material B is moved out of the sealing bag A; finally, the unloading mechanism 4 unloads the lamp bead material B moved out of the sealing bag A.
[0033] It can be seen from the above that the utility model can realize automatic cutting of the sealing bag A of the lamp bead material package and automatic removal of the lamp bead material B from the sealing bag A, which can effectively reduce labor costs and effectively improve the unpacking efficiency of the lamp bead material package.
[0034] In an embodiment of the present invention, the feeding mechanism 1 may include a feeding conveyor belt 11, which can drive the lamp bead material package to move to avoid the accumulation of the lamp bead material package. It should be noted that the present invention can use manual or mechanical hands to place the lamp bead material package on the feeding mechanism 1.
[0035] In an embodiment of the utility model, the conveying mechanism 2 includes a material bag picking and placing device 21 for picking up and placing lamp bead material bags, and a material bag translation device 22 for driving the material bag picking and placing device 21 to move between the loading mechanism 1 and the unpacking table 31 of the unpacking mechanism 3; wherein, the material bag picking and placing device 21 can adopt an electric suction cup or a pneumatic suction cup, and the material bag translation device 22 can adopt a belt conveyor.
[0036] In the embodiment of the utility model, the cutting device 321 includes a cutting knife 3211 and a cutting lifting device 3212 for driving the cutting knife 3211 to move up and down; the utility model drives the cutting knife 3211 to move up and down through the cutting lifting device 3212, and can control the lamp bead material package to reach below the cutting knife 3211, and then the cutting knife 3211 moves down to cut the sealed bag A of the lamp bead material package. The cutting lifting device 3212 can be a telescopic cylinder.
[0037] In an embodiment of the utility model, the grasping device 322 includes a bag body picking and placing device 3221 for picking up and placing the sealed bag A and a bag body translation device 3222 for driving the bag body picking and placing device 3221 to translate; wherein, the bag body picking and placing device 3221 can adopt an electric clamp or a pneumatic clamp, and the bag body translation device 3222 can adopt a linear guide rail.
[0038] In an embodiment of the utility model, the stop device 323 includes a stop bar 3231 and a stop lifting device 3232 for driving the stop bar 3231 to rise and fall; wherein, the stop lifting device 3232 can adopt a telescopic cylinder, and two stop bars 3231 can be provided to stop the two sides of the lamp bead material B in the sealing bag A respectively, so as to better limit the lamp bead material B.
[0039] In the embodiment of the present utility model, the unloading mechanism 4 comprises an unloading robot 41 , and automatic unloading is achieved through the unloading robot 41 .
[0040] In an embodiment of the utility model, a lamp bead material package unpacking device of the utility model also includes a bag crusher 5 cooperated with under the grasping device 322. After the grasping device 322 grasps the sealed bag A, the sealed bag A is placed into the bag crusher 5 for crushing. This can effectively reduce the space occupied by the sealed bag A, thereby effectively reducing the time and frequency of manual removal of the sealed bag A.
[0041] The above embodiments and drawings do not limit the product form and style of the present utility model. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present utility model.
Claims
1. A lamp bead material package unpacking device, characterized in that: It includes a loading mechanism, a conveying mechanism, an unpacking mechanism, and a unloading mechanism; The feeding mechanism is used to place the lamp bead material package; The conveying mechanism is used to convey the lamp bead material package to the unpacking mechanism; The unpacking mechanism comprises an unpacking platform and at least one unpacking device matched with the unpacking platform; the unpacking device comprises a cutting device for cutting the sealed bag of the lamp bead material package, a grabbing device for grabbing the cut sealed bag, and a stopping device for movably stopping the lamp bead material in the lamp bead material package; The unloading mechanism is used to unload the lamp bead materials.
2. The device for unpacking a lamp bead package as claimed in claim 1, characterized in that: The feeding mechanism comprises a feeding conveyor belt; the unloading mechanism comprises an unloading manipulator.
3. The device for unpacking lamp beads as claimed in claim 1, characterized in that: The conveying mechanism comprises a material bag picking and placing device for picking and placing lamp bead material bags and a material bag translation device for driving the material bag picking and placing device to move between a loading mechanism and an unpacking platform of an unpacking mechanism.
4. The device for unpacking a lamp bead package as claimed in claim 3, characterized in that: The material bag taking and placing device adopts an electric suction cup or a pneumatic suction cup; the material bag translation device adopts a belt conveyor.
5. The device for unpacking lamp beads as claimed in claim 1, characterized in that: The cutting device comprises a cutting knife and a cutting lifting device for driving the cutting knife to rise and fall.
6. The device for unpacking lamp beads as claimed in claim 5, characterized in that: The cutting lifting device adopts a telescopic cylinder.
7. The device for unpacking a lamp bead package as claimed in claim 1, characterized in that: The grabbing device comprises a bag body picking and placing device for picking and placing the sealed bag and a bag body translation device for driving the bag body picking and placing device to translate.
8. The device for unpacking lamp beads as claimed in claim 7, characterized in that: The bag taking and placing device adopts an electric clamp or a pneumatic clamp; the bag translation device adopts a linear guide rail.
9. The device for unpacking lamp beads as claimed in claim 1, characterized in that: The stop device comprises a stop bar and a stop lifting device for driving the stop bar to rise and fall.
10. The device for unpacking lamp beads as claimed in any one of claims 1 to 9, characterized in that: The utility model also comprises a bag crusher which is matched under the grabbing device.