Full-automatic efficient emulsion explosive unpacking device

By using a combined structure of spindle, rotating roller, track and positioning frame in the emulsified explosive unpacking device, automatic loading and positioning, combined with cutting and collecting components, the problem of unstable unpacking of emulsified explosive in the prior art is solved, and the problem of unpacking of emulsified explosive in the prior art is improved. Unpacking efficiency and reduce pollution and time costs.

CN222330200UActive Publication Date: 2025-01-10ZHEJIANG YONGHUA CIVIL EXPLOSIVE EQUIP CO LTD
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Patent Information

Application Number
CN202421055815.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-10
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The prior art cannot realize automatic loading and positioning of emulsified explosives, resulting in unstable unpacking process and reducing unpacking efficiency.

Method used

A fully automatic emulsified explosive high-efficiency unpacking device was designed, and the combined structure of spindle, rotating roller, track, belt and positioning frame was used to achieve automatic loading and positioning, and the stability of the unpacking process was ensured through cutting components and collecting components. efficiency.

Benefits of technology

The automatic unpacking of emulsified explosives is realized, the stability of the unpacking process is maintained, the efficiency is improved, and the time cost and environmental pollution are reduced by separating explosives and plastic bags, and the health of staff is protected.

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Abstract

The utility model relates to the technical field of unpacking devices, and discloses a full-automatic efficient emulsion explosive unpacking device which comprises a supporting plate, a feeding box is fixedly connected to the left side of the top end of the supporting plate, a feeding port is formed in the top end of the feeding box, and a bottom block is fixedly connected to the front end of the right side of the supporting plate. A driving assembly is fixedly connected to the inner wall of the bottom block, a main shaft is fixedly connected to the rear end of the driving assembly, a rotating roller is fixedly connected to the outer portion of the main shaft, the outer portion of the rotating roller is sleeved with a crawler belt, another main shaft is rotationally connected to the inner wall of the left side of the supporting plate, and another rotating roller is fixedly connected to the outer portion of the other main shaft; the outer portions of the other rotating rollers are arranged on the inner wall of the crawler belt in a sleeving mode, and a belt is arranged on the outer portion of the driving assembly in a sleeving mode. According to the automatic feeding device, automatic feeding of emulsion explosives is achieved, meanwhile, the emulsion explosives can be positioned, stability in the unpacking process is kept, and the purpose of improving the unpacking efficiency is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of unpacking devices, in particular to a fully automatic and efficient unpacking device for emulsion explosives. Background Art

[0002] Unpacking device technology is a technology specially designed for the safe and efficient removal of various packaging materials. It includes mechanical devices, cutting tools and control systems. These devices can accurately control the dismantling process and reduce human errors and accidental risks. A fully automatic and efficient unpacking device for emulsion explosives, which uses advanced automation technology and precision control systems to ensure that the emulsion explosives are not damaged during the unpacking process, avoiding the risk of leakage and accidental explosion.

[0003] Chinese patent CN220199826U discloses a straw bag unpacking device, comprising a mounting frame, a cage wheel rotatably connected to the mounting frame, the cage wheel comprising two turntables, a plurality of connecting rods fixedly connected between the two turntables, the connecting rods being distributed on a circumference with the rotation center of the turntable as the center, a plurality of cutters fixedly connected to each of the connecting rods, the ends of the cutters having a bending section, a main shaft fixedly connected between the two turntables, a driving assembly fixedly arranged between the main shaft and the mounting frame; by arranging the connecting rod with the cutter mounted on the turntable, the torque directly acting on the main shaft when cutting the straw is small, so that the diameter of the main shaft can be designed to be small, and the weight of the equipment can be reduced while reducing the working power; and the bending section on the cutter can push the cut straw to one side to prevent it from being entangled on the cutter, thereby effectively reducing the damage to the cutter and ensuring the unpacking effect.

[0004] The above patent mentioned that "the connecting rod with the cutter is set on the turntable instead of directly fixing the cutter on the main shaft, so that the torque directly acting on the main shaft when cutting straw is smaller, so the diameter of the main shaft can be designed to be smaller, which can reduce the weight of the equipment and reduce the working power". However, in the specific use process, although it can reduce the weight of the equipment and reduce the working power, this technical solution cannot automatically load and cannot position the emulsion explosive, which makes it impossible to maintain stability when removing the packaging, reducing the unpacking efficiency. Therefore, in response to the above problems, a fully automatic emulsion explosive high-efficiency unpacking device is proposed. Utility Model Content

[0005] The utility model aims to solve the deficiencies of the prior art and provide a fully automatic emulsion explosive efficient unpacking device, aiming to improve the problems of some fully automatic emulsion explosive efficient unpacking devices in the prior art.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A fully automatic and efficient unpacking device for emulsion explosives comprises a support plate, a feed box is fixedly connected to the left side of the top of the support plate, a feed port is opened at the top of the feed box, a bottom block is fixedly connected to the front end of the right side of the support plate, a driving assembly is fixedly connected to the inner wall of the bottom block, a main shaft is fixedly connected to the outside of the main shaft with a rotating roller, a crawler is sleeved on the outside of the rotating roller, another main shaft is rotatably connected to the inner wall of the other main shaft, another rotating roller is fixedly connected to the outside of the other rotating roller, the outer part of the other rotating roller is sleeved on the inner wall of the crawler, a belt is sleeved on the outside of the driving assembly, a plurality of positioning frames are fixedly connected to the outside of the belt, a cutting assembly is fixedly connected to the top of the support plate, a slave pulley is fixedly connected to the front end of the cutting assembly, the slave pulley is sleeved on the inner wall of the belt, and a collecting assembly is fixedly connected to the right side of the bottom end of the support plate.

[0008] As a further description of the above technical solution:

[0009] The driving assembly comprises a motor, the exterior of the motor is fixedly connected to the inner wall of the bottom block, and the driving end of the motor is fixedly connected to a main pulley.

[0010] As a further description of the above technical solution:

[0011] The cutting assembly comprises two top blocks, the bottom ends of the top blocks are fixedly connected to the top ends of the support plates, the inner walls of the two top blocks are rotatably connected to a rotating shaft, and the outside of the rotating shaft is fixedly connected to a cutter disc.

[0012] As a further description of the above technical solution:

[0013] The collecting assembly includes a pressing box, the top left side of the pressing box is fixedly connected to the bottom right side of the supporting plate, a plurality of holes are opened on the rear side of the bottom end of the pressing box, the rear end inner wall of the pressing box is fixedly connected to a cylinder, the driving end of the cylinder is fixedly connected to a bottom plate, the left and right sides of the rear end inner wall of the pressing box are fixedly connected to telescopic columns, the left inner wall of the pressing box is fixedly connected to a hydraulic rod, the driving end of the hydraulic rod is fixedly connected to a push block, the bottom end of the pressing box is fixedly connected to a storage box, and the right side of the storage box is fixedly connected to a waste box.

[0014] As a further description of the above technical solution:

[0015] The front end of the main pulley is rotatably connected to the rear end of the bottom block, and both outer ends of the main shaft are rotatably connected to the right inner wall of the support plate.

[0016] As a further description of the above technical solution:

[0017] The bottom end of the telescopic column is fixedly connected to the top end of the bottom plate, and the bottom end of the bottom plate is in contact with the top ends of the plurality of holes.

[0018] As a further description of the above technical solution:

[0019] The outside of the push block is slidably connected to the inner wall of the press box, and the bottom end of the push block contacts the top ends of the plurality of holes.

[0020] As a further description of the above technical solution:

[0021] The front and rear ends of the crawler are slidably connected to the inner wall of the support plate, and the four corners of the bottom end of the support plate are fixedly connected with organic legs.

[0022] The beneficial effects of the utility model are:

[0023] (1) The utility model realizes automatic loading of emulsion explosives through the mutual cooperation of the main shaft, rollers, crawler tracks, belts, positioning frames and other structures, and can also position them to maintain stability during unpacking, thereby achieving the purpose of improving unpacking efficiency.

[0024] (2) The utility model realizes the extrusion of the emulsion explosive after unpacking through the mutual cooperation of the pressure box, holes, cylinder, bottom plate, telescopic column and other structures, and can collect the explosives and empty plastic bags separately, thereby reducing time costs and preventing environmental pollution, thereby achieving the purpose of protecting the health of workers.

[0025] In summary, the utility model has the advantages of maintaining the stability of unpacking, improving the unpacking efficiency, reducing the time cost, protecting the environment and the health of the staff, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional structural schematic diagram of a fully automatic emulsion explosive high-efficiency unpacking device proposed by the utility model;

[0027] Figure 2 This is a schematic diagram of the feed box structure of a fully automatic emulsion explosive high-efficiency unpacking device proposed by the utility model;

[0028] Figure 3 This is a schematic diagram of the crawler structure of a fully automatic emulsion explosive high-efficiency unpacking device proposed by the utility model;

[0029] Figure 4 This is a schematic diagram of the bottom plate structure of a fully automatic emulsion explosive high-efficiency unpacking device proposed by the utility model;

[0030] Figure 5 The utility model provides a schematic diagram of the storage box structure of a fully automatic emulsion explosive efficient unpacking device. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0033] Embodiment 1

[0034] like Figure 1-Figure 3 As shown, this embodiment provides a fully automatic and efficient unpacking device for emulsion explosives, including a support plate 1, the four corners of the bottom end of the support plate 1 are fixedly connected with machine legs, and the machine legs here provide stable support for the support plate 1, so that the unpacking device remains stable during operation, a feed box 2 is fixedly connected to the left side of the top end of the support plate 1, and a feed port 3 is provided at the top end of the feed box 2, and the emulsion explosive to be unpacked can be poured into the feed box 2 from the feed port 3, and the front end of the right side of the support plate 1 is fixedly connected with a bottom block 4, and the inner wall of the bottom block 4 is fixedly connected with a driving assembly, and the bottom block 4 here provides stable support for the driving assembly, and the driving assembly includes a motor 5, the outside of the motor 5 is fixedly connected to the inner wall of the bottom block 4, and the driving end of the motor 5 is fixedly connected with a main pulley 6, and the motor 5 here will drive the main pulley 6 to rotate after starting, and the front end of the main pulley 6 is rotatably connected to the rear end of the bottom block 4, and the rear end of the driving assembly is fixedly connected with a main shaft 7, and the main pulley 6 here can drive the rear end of the main shaft 7 to rotate when rotating.

[0035] Embodiment 2

[0036] like Figure 2-Figure 3 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals of the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that: both ends of the outer side of the main shaft 7 are rotatably connected to the right inner wall of the support plate 1, and a roller 8 is fixedly connected to the outer side of the main shaft 7. When the main shaft 7 rotates, it can drive the roller 8 to rotate. The outer side of the roller 8 is sleeved with a crawler 9. The front and rear ends of the crawler 9 are slidably connected to the inner wall of the support plate 1. When the roller 8 rotates, it can drive the crawler 9 to transmit. Another main shaft 7 is rotatably connected to the inner wall of the left side of the support plate 1. Another roller 8 is fixedly connected to the outer side of the other main shaft 7. The outer side of the other roller 8 is sleeved on the crawler 9. The inner wall of the support plate 1 has two main shafts 7 and two rollers 8, which are linked by a crawler 9, thereby driving the crawler 9 in turn. A belt 10 is provided on the outside of the driving component, and a plurality of positioning frames 11 are fixedly connected to the outside of the belt 10. The emulsion explosive falling from the feed box 2 will fall between the two positioning frames 11, thereby playing a positioning role for it to prevent it from shifting during the subsequent cutting process. A cutting component is fixedly connected to the top of the support plate 1, and the cutting component here is used to cut the plastic outer packaging of the emulsion explosive.

[0037] Embodiment 3

[0038] like Figure 3-Figure 4 As shown, the cutting assembly includes two top blocks 14, the bottom ends of the top blocks 14 are fixedly connected to the top ends of the support plates 1, the inner walls of the two top blocks 14 are rotatably connected with the rotating shaft 13, the support plates 1 here play a supporting and fixing role for the top blocks 14, the outside of the rotating shaft 13 is fixedly connected with a cutter disc 15, the front end of the cutting assembly is fixedly connected with a pulley 12, the outside of the pulley 12 is sleeved on the inner wall of the belt 10, the belt 10 here will drive the pulley 12 to rotate when rotating, thereby driving the rotating shaft 13 and the cutter disc 15 to rotate, so as to cut and unpack the emulsion explosive, the right side of the bottom end of the support plate 1 is fixed A collecting component is connected, and the collecting component includes a pressing box 16. The collecting component here is used to collect the unpacked emulsified samples and empty plastic bags respectively to prevent pollution of the environment and the health of the staff. The top left side of the pressing box 16 is fixedly connected to the bottom right side of the support plate 1, and a plurality of holes 17 are provided on the rear side of the bottom end of the pressing box 16. The rear end inner wall of the pressing box 16 is fixedly connected to a cylinder 18, and the driving end of the cylinder 18 is fixedly connected to a bottom plate 19. The cylinder 18 here can push the bottom plate 19 to descend, thereby cooperating with the pressing box 16 to squeeze the emulsion explosive along the hole 17 to separate the explosive and the plastic bag.

[0039] Embodiment 4

[0040] like Figure 4-Figure 5As shown, the left and right sides of the inner wall of the rear end of the press box 16 are fixedly connected with telescopic columns 20, and the bottom ends of the telescopic columns 20 are fixedly connected to the top of the bottom plate 19. The telescopic columns 20 here play a role of limiting, so that the bottom plate 19 keeps a straight line up and down movement when it descends. The bottom end of the bottom plate 19 contacts the tops of the multiple holes 17. The left inner wall of the press box 16 is fixedly connected with a hydraulic rod 21, and the driving end of the hydraulic rod 21 is fixedly connected with a push block 22. The hydraulic rod 21 here is started Afterwards, the push block 22 can be driven to the right side. The outer part of the push block 22 is slidably connected to the inner wall of the pressure box 16. The bottom end of the push block 22 contacts the top ends of the plurality of holes 17. The bottom end of the pressure box 16 is fixedly connected to a storage box 23. The right side of the storage box 23 is fixedly connected to a waste box 24. When the push block 22 is pushed to the right side, the empty plastic bag can be pushed into the waste box 24, and the explosives will fall into the storage box 23 from the holes 17, thereby completing the collection of the explosives and the empty plastic bags.

[0041] Working steps

[0042] First, the emulsion explosive to be unpacked can be poured into the feed box 2 from the feed port 3. Because there are slopes at both the front and rear ends of the feed box 2, the emulsion explosive will roll down the slope and then fall into the positioning frame 11 at the top of the crawler 9 one by one. At this time, the motor 5 on the inner wall of the bottom block 4 can be started, and the motor 5 will drive the main pulley 6 to rotate, thereby driving the main shaft 7 and the roller 8 to start transmission, and the crawler 9 outside the roller 8 will also start transmission. At the same time, because the belt 1 is set on the outside of the main pulley 6 0, so it will also drive the slave pulley 12 to rotate. Here, because the size difference between the main pulley 6 and the slave pulley 12 is relatively large, the slave pulley 12 will rotate several times when the main pulley 6 rotates one circle, thereby driving the rotating shaft 13 on the inner wall of the top block 14 and the external cutter disc 15 to rotate. When the emulsion explosive passes under the cutter disc 15, its surface will be cut by the cutter disc 15, and then further fall into the inside of the pressure box 16. The front end of the pressure box 16 here also has a slope, so it will roll into the rear part of the bottom end of the inner wall of the pressure box 16.

[0043] At this time, the cylinder 18 can be started, and the cylinder 18 will drive the bottom plate 19 to press down, so that the emulsion explosive is squeezed out of the package, and then falls from the hole 17 into the interior of the storage box 23 to complete the collection. The telescopic column 20 here plays a limiting role, so that the bottom plate 19 can move up and down smoothly in a straight line. After the extrusion is completed, the cylinder 18 can be controlled to drive the bottom plate 19 to rise again. At this time, the hydraulic rod 21 can be controlled. The hydraulic rod 21 here will drive the push block 22 to move to the right, and push the empty plastic bag that has been squeezed into the waste box 24.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic and efficient unpacking device for emulsion explosives, comprising a support plate, characterized in that: The top left side of the support plate is fixedly connected to a feed box, the top of the feed box is provided with a feed port, the right front end of the support plate is fixedly connected to a bottom block, the inner wall of the bottom block is fixedly connected to a driving assembly, the rear end of the driving assembly is fixedly connected to a main shaft, the outside of the main shaft is fixedly connected to a rotating roller, the outside of the rotating roller is sleeved with a crawler, the left inner wall of the support plate is rotatably connected to another main shaft, the outside of the other main shaft is fixedly connected to another rotating roller, the outside of the other rotating roller is sleeved on the inner wall of the crawler, the outside of the driving assembly is sleeved with a belt, the outside of the belt is fixedly connected to a plurality of positioning frames, the top of the support plate is fixedly connected to a cutting assembly, the front end of the cutting assembly is fixedly connected to a slave pulley, the outside of the slave pulley is sleeved on the inner wall of the belt, and the right side of the bottom end of the support plate is fixedly connected to a collecting assembly.

2. A fully automatic emulsion explosive high-efficiency unpacking device according to claim 1, characterized in that: The driving assembly comprises a motor, the exterior of the motor is fixedly connected to the inner wall of the bottom block, and the driving end of the motor is fixedly connected to a main pulley.

3. A fully automatic emulsion explosive high-efficiency unpacking device according to claim 1, characterized in that: The cutting assembly comprises two top blocks, the bottom ends of the top blocks are fixedly connected to the top ends of the support plates, the inner walls of the two top blocks are rotatably connected to a rotating shaft, and the outside of the rotating shaft is fixedly connected to a cutter disc.

4. A fully automatic emulsion explosive high-efficiency unpacking device according to claim 1, characterized in that: The collecting assembly includes a pressing box, the top left side of the pressing box is fixedly connected to the bottom right side of the supporting plate, a plurality of holes are opened on the rear side of the bottom end of the pressing box, the rear end inner wall of the pressing box is fixedly connected to a cylinder, the driving end of the cylinder is fixedly connected to a bottom plate, the left and right sides of the rear end inner wall of the pressing box are fixedly connected to telescopic columns, the left inner wall of the pressing box is fixedly connected to a hydraulic rod, the driving end of the hydraulic rod is fixedly connected to a push block, the bottom end of the pressing box is fixedly connected to a storage box, and the right side of the storage box is fixedly connected to a waste box.

5. A fully automatic emulsion explosive high-efficiency unpacking device according to claim 2, characterized in that: The front end of the main pulley is rotatably connected to the rear end of the bottom block, and both outer ends of the main shaft are rotatably connected to the right inner wall of the support plate.

6. A fully automatic emulsion explosive high-efficiency unpacking device according to claim 4, characterized in that: The bottom end of the telescopic column is fixedly connected to the top end of the bottom plate, and the bottom end of the bottom plate is in contact with the top ends of the plurality of holes.

7. A fully automatic and efficient unpacking device for emulsion explosives according to claim 4, characterized in that: The outside of the push block is slidably connected to the inner wall of the press box, and the bottom end of the push block contacts the top ends of the plurality of holes.

8. The fully automatic and efficient unpacking device for emulsion explosives according to claim 1, characterized in that: The front and rear ends of the crawler are slidably connected to the inner wall of the support plate, and the four corners of the bottom end of the support plate are fixedly connected with organic legs.

Citation Information

Patent Citations

  • Straw bale unpacking device

    CN220199826U