Double-line chain loop conveying mechanism of liquefied gas production line
By designing the double-line chain circuit conveying mechanism of the liquefied gas production line, the problems of manpower waste and safety hazards during the liquefied gas filling process are solved, and the mechanized automatic transportation of liquefied gas cylinders is realized, which improves the filling efficiency and safety.
Patent Information
- Application Number
- CN202421142173.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-23
AI Technical Summary
During the filling process of liquefied gas, multiple processes are required to operate in sequence, resulting in frequent movement and operation of workers, wasting manpower and time, posing safety hazards, and it is difficult to improve filling efficiency.
Design a double-line chain circuit conveying mechanism for liquefied gas production line, and connects it into a rectangular annular circulation conveying line through multiple conveying units. The power device is used to drive the double-chain group of the driving wheel and the driven wheel to realize the mechanized automatic conveying of the liquefied gas cylinder. Combined with the angle guide mechanism that prevents inverting the bottle, ensure the safety of the liquefied gas cylinder during the transportation process.
The mechanized transportation of liquefied gas cylinders is realized, manpower is saved, labor intensity is reduced, filling efficiency and safety is improved, and the comprehensive mechanization and automation of liquefied gas filling is promoted.
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Figure CN222311678U_ABST
Abstract
Description
Technical Field
[0001] The utility model discloses a double-line chain loop conveying mechanism for a liquefied gas production line, belonging to the technical field of liquefied gas packaging production, and in particular relates to automatic transfer and conveying in liquefied gas filling operations. Background Art
[0002] In daily life, the most common way to use liquefied gas is as a cooking fuel in small street restaurants. You can also see liquefied gas bottles in night market stalls. In some areas, liquefied gas is still the common cooking fuel for families. In fact, liquefied gas is liquefied petroleum gas, which is produced when refining crude oil and evaporated during the extraction of oil or natural gas. Liquefied petroleum gas has the advantages of high calorific value, no smoke and no carbon slag, and is very convenient to operate. It has become a common fuel in many countries.
[0003] The essence of liquefied gas is a hydrocarbon mixture gas, so it is considered a clean energy. At room temperature, petroleum gas can be liquefied by simply pressurizing it and stored and transported in pressure cylinders.
[0004] Today's liquefied gas filling requires multiple processes to be operated in sequence, including empty tank weighing, liquefied gas filling, bottle mouth seal detection and full filling weighing, so as to achieve safe filling, liquefied gas net weight measurement and factory seal quality control. The whole process requires multiple workers to move and operate frequently, which wastes manpower and time, and there are certain safety hazards. The filling efficiency cannot be improved.
[0005] Therefore, the automated transportation of liquefied gas cylinders has become the key to the mechanization and automation of liquefied gas filling operations. Utility Model Content
[0006] In order to solve one of the above technical defects, the utility model provides a double-line chain loop conveying mechanism for a liquefied gas production line, which realizes the mechanization and automation of the transportation of liquefied gas cylinders, saves manpower, and reduces the labor intensity of staff.
[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is: a double-line chain loop conveying mechanism for a liquefied gas production line, the conveying mechanism is composed of a plurality of conveying units connected end to end in sequence to form a rectangular ring-shaped circulating conveying line, each conveying unit includes a power device, a driving wheel group, a driven wheel group, a double chain group, a chain groove and a support frame;
[0008] The structure of the driving wheel group is that a driving wheel is fixedly installed at both ends of the driving wheel shaft, and the output shaft of the power device is fixedly connected to the driving wheel shaft, and the power device drives the driving wheel shaft to rotate slowly and uniformly;
[0009] The structure of the driven wheel group is that a driven wheel is fixedly installed at both ends of the driven wheel shaft;
[0010] The double chain group includes two annular transmission chains arranged in parallel, each transmission chain is sleeved on the corresponding driving wheel and driven wheel, the upward chain and the downward chain of each transmission chain are placed in the chain groove, and the top surface of the upward chain is higher than the top surface of the chain groove, the chain groove is fixed to the ground through a plurality of support frames, and the chain groove where the upward chain is placed is provided with an elongated through hole for the top of the driving wheel and the driven wheel to penetrate and extend to the top of the chain groove;
[0011] The head-to-tail connection of the conveying units is achieved by arranging two upward chains at the head end of one conveying unit between two upward chains at the tail end of another conveying unit, and the upward chains of the two conveying units are located in the same plane;
[0012] A seat frame fixed to the ground is provided at the head and tail connection positions of the two conveying units, the power device is fixed on the seat frame, and the driving wheel shaft and the driven wheel shaft are both installed on the seat frame through bearing seats.
[0013] The power device comprises a variable speed motor and a reduction box, wherein the output shaft of the variable speed motor is connected to the input shaft of the reduction box, and the output shaft of the reduction box is fixedly connected to the driving wheel shaft.
[0014] All corner positions of the conveyor line are equipped with corner guide mechanisms to prevent the liquefied gas cylinders from falling;
[0015] The corner guide mechanism includes a single plate arc groove, an arc rod and a vertical rod;
[0016] Taking the side close to the center of the rectangular ring-shaped conveyor line as the inner side, the single-plate arc groove is an arc-shaped chain groove with side plates only on the inner side, two single-plate arc grooves are arranged in parallel at the corner position of the conveyor line and both ends are fixedly connected to the corresponding chain grooves, the two chains of the double chain group are respectively placed in the two single-plate arc grooves to form two parallel arc angle chains, the single-plate arc groove is fixed to the ground through multiple support frames, and an arc rod is arranged on the outer side and the inner side of the corner position of the conveyor line, and the arc rod is fixed to the support frame through multiple vertical poles.
[0017] The thickness of the side plates of the single plate arc groove is greater than the thickness of the side plates of the chain groove.
[0018] When the liquefied gas cylinder is vertically placed on the two upward chains of the double chain group, the height of the arc rod corresponds to the middle of the body of the liquefied gas cylinder.
[0019] The transmission chain is an annular chain formed by connecting a plurality of Y-shaped thick blocks end to end in sequence, wherein one end of the Y-shaped thick block is a single-headed head end and the other end is a double-headed tail end, and the single-headed head end of the Y-shaped thick block is clamped in the gap of the double-headed tail end of the previous Y-shaped thick block and is rotatably connected thereto through a rotating shaft.
[0020] The inner bottom surface and inner side surface of the chain groove and the single plate arc groove are both installed with oil-containing nylon lining plates.
[0021] The double-line chain loop conveying mechanism of the liquefied gas production line provided by the utility model realizes the mechanized conveying of liquefied gas cylinders through the continuously running double parallel chains, saves the manpower input cost, reduces the labor intensity, and the mechanization of the transfer is conducive to the comprehensive mechanization and automation of liquefied gas filling.
[0022] Other features and advantages of the utility model will be described in the subsequent description, and partly become apparent from the description, or understood by implementing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the contents indicated in the written description, claims, and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0024] Figure 1 It is a structural schematic diagram of the utility model;
[0025] Figure 2 It is a side structural schematic diagram of the head-to-tail connection position of two conveying units in the utility model;
[0026] Figure 3 It is a schematic diagram of the top view of the end-to-end connection position of two conveying units in the utility model;
[0027] Figure 4 It is a structural schematic diagram of the corner guide mechanism in the utility model;
[0028] Figure 5 It is a schematic diagram of the local structure of the transmission chain in the utility model. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0030] like Figure 1-3 As shown, the utility model is a double-line chain loop conveying mechanism for a liquefied gas production line, the conveying mechanism is composed of a plurality of conveying units connected end to end in sequence to form a rectangular ring-shaped circulating conveying line, each conveying unit includes a power device 2, a driving wheel group 3, a driven wheel group 4, a double chain group 5, a chain groove 6 and a support frame 7;
[0031] like Figure 2-3 As shown, the structure of the driving wheel group 3 is that a driving wheel is fixedly installed at both ends of the driving wheel shaft, and the output shaft of the power device 2 is fixedly connected to the driving wheel shaft, and the power device 2 drives the driving wheel shaft to rotate slowly and uniformly;
[0032] The structure of the driven wheel set 4 is that a driven wheel is fixedly installed at each end of the driven wheel shaft;
[0033] The double chain set 5 includes two annular transmission chains arranged in parallel, each transmission chain is sleeved on the corresponding driving wheel and driven wheel, the upward chain and the downward chain of each transmission chain are placed in the chain groove 6, and the top surface of the upward chain is higher than the top surface of the chain groove 6, and the chain groove 6 is fixed to the ground through a plurality of support frames 7, and the chain groove 6 where the upward chain is placed is provided with an elongated through hole for the top of the driving wheel and the driven wheel to penetrate and extend to the top of the chain groove 6;
[0034] The head-to-tail connection of the conveying units is achieved by arranging two upward chains at the head end of one conveying unit between two upward chains at the tail end of another conveying unit, and the upward chains of the two conveying units are located in the same plane;
[0035] A seat frame 1 fixed to the ground is provided at the head and tail connection positions of the two conveying units, the power device 2 is fixed on the seat frame 1, and the driving wheel shaft and the driven wheel shaft are both installed on the seat frame 1 through a bearing seat 9.
[0036] The power device 2 includes a variable speed motor and a reduction box. The output shaft of the variable speed motor is connected to the input shaft of the reduction box, and the output shaft of the reduction box is fixedly connected to the driving wheel shaft.
[0037] When the utility model is working, the power devices 2 of all the conveying units drive all the corresponding double chain groups 5 to run in one direction of the conveying line, so as to realize the cyclic operation and conveying of the entire annular conveying line.
[0038] Working principle:
[0039] The variable speed motor of the power device 2 of all conveying units is adjusted to the corresponding speed according to the system, so that it drives the driving wheel group 3 to rotate after being decelerated by the reduction box, and realizes the same-direction and same-speed conveying operation of all double chain groups 5. The liquefied gas cylinder is placed vertically on the two upward chains of the double chain group 5, and the chain supports the liquefied gas cylinder to move on the conveyor line, thereby realizing the mechanized transfer of the liquefied gas cylinder. By setting multiple process equipment on the entire conveyor line, mechanical and automated transfer between multiple process points can be easily realized, saving labor input costs and reducing the labor intensity of staff, thereby reducing production input costs and improving work efficiency and work safety.
[0040] Since the conveyor line is a rectangular ring, the conveying speeds of the inner and outer chains at the corners are different, which can easily lead to bottle overturning. Therefore, a corner guide mechanism 8 is installed at all corners of the conveyor line to prevent the liquefied gas cylinder from falling.
[0041] like Figure 4 As shown, the corner guide mechanism 8 includes a single plate arc groove 81, an arc rod 82 and a vertical rod 83;
[0042] The side close to the center of the rectangular ring-shaped conveyor line is taken as the inner side, and the single-plate arc groove 81 is an arc-shaped chain groove with side plates only on the inner side, and no side plates are set on the outer side. On the one hand, the chains at the corner position basically squeeze the inner side plates, and on the other hand, the possibility of friction between the chains and the outer side plates is reduced. The two single-plate arc grooves 81 are arranged in parallel at the corner position of the conveyor line and the two ends are fixedly connected to the corresponding chain grooves 6 respectively. The two chains of the double chain group 5 are respectively placed in the two single-plate arc grooves 81 to form two parallel arc angle chains. The single-plate arc groove 81 is fixed to the ground by multiple support frames 7. An arc rod 82 is arranged on the outer side and the inner side of the corner position of the conveyor line. The arc rod 82 is fixed to the support frame 7 by multiple vertical rods 83. When the liquefied gas cylinder enters the corner position, the arc rod 82 can effectively prevent the bottle from falling over and keep the liquefied gas cylinder in an upright state during corner transportation.
[0043] The thickness of the side plate of the single plate arc groove 81 is greater than the thickness of the side plate of the chain groove 6. When conveying at a corner position, the chain is generally squeezed inward, so the side plate needs to be thickened to enhance its pressure-bearing performance.
[0044] When the liquefied gas cylinder is vertically placed on the two upward chains of the double chain group 5 , the height of the arc rod 82 corresponds to the middle of the body of the liquefied gas cylinder, so that the liquefied gas cylinder is clamped between the two arc rods 82 more effectively.
[0045] In the present invention, in order to more clearly show the positional relationship of each component, Figure 1 , 2 4 , the double chain set 5 is omitted. In fact, the two chains of the double chain set 5 are placed in the corresponding chain groove 6 and the single plate arc groove 81.
[0046] like Figure 5 As shown, the transmission chain is an annular chain formed by connecting a plurality of Y-shaped thick blocks end to end in sequence, one end of the Y-shaped thick block is a single-head head end and the other end is a double-head tail end, the single-head head end of the Y-shaped thick block is clamped in the gap of the double-head tail end of the previous Y-shaped thick block and is rotatably connected thereto through a rotating shaft, and a hole is reserved in the gap of the double-head tail end for the teeth of the driving wheel and the driven wheel to be inserted. The chain formed by the above structure has a flat top surface when placed in the chain groove, which is conducive to smoothly driving the liquefied gas cylinder for transportation.
[0047] The inner bottom surface and inner side surface of the chain groove 6 and the single plate arc groove 81 are both installed with oil-containing nylon lining plates, so that when the transmission chain moves inside them, it has the advantages of anti-static and wear resistance, thereby improving its service life and safety.
[0048] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0049] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0050] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or can communicate with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present invention.
[0052] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A double-line chain loop conveying mechanism for a liquefied gas production line, characterized in that: The conveying mechanism comprises a plurality of conveying units connected end to end in sequence to form a rectangular ring-shaped circulating conveying line, and each conveying unit comprises a power device (2), a driving wheel group (3), a driven wheel group (4), a double chain group (5), a chain groove (6) and a support frame (7); The structure of the driving wheel group (3) is that a driving wheel is fixedly installed at each end of the driving wheel shaft, the output shaft of the power device (2) is fixedly connected to the driving wheel shaft, and the power device (2) drives the driving wheel shaft to rotate slowly and at a uniform speed; The structure of the driven wheel assembly (4) is that a driven wheel is fixedly mounted on each of the two ends of the driven wheel shaft; The double chain set (5) comprises two annular transmission chains arranged in parallel, each transmission chain is sleeved on a corresponding driving wheel and a driven wheel, the upward chain and the downward chain of each transmission chain are placed in a chain groove (6), and the top surface of the upward chain is higher than the top surface of the chain groove (6), the chain groove (6) is fixed to the ground through a plurality of support frames (7), and the chain groove (6) where the upward chain is placed is provided with an elongated through hole for the top of the driving wheel and the driven wheel to penetrate and extend to the top of the chain groove (6); The head-to-tail connection of the conveying units is achieved by arranging two upward chains at the head end of one conveying unit between two upward chains at the tail end of another conveying unit, and the upward chains of the two conveying units are located in the same plane; A seat frame (1) fixed to the ground is provided at the head and tail connection positions of the two conveying units, the power device (2) is fixed on the seat frame (1), and the driving wheel shaft and the driven wheel shaft are both mounted on the seat frame (1) via a bearing seat (9).
2. The double-line chain loop conveying mechanism for a liquefied gas production line according to claim 1, characterized in that: The power device (2) comprises a variable speed motor and a reduction box, wherein the output shaft of the variable speed motor is connected to the input shaft of the reduction box, and the output shaft of the reduction box is fixedly connected to the driving wheel shaft.
3. The double-line chain loop conveying mechanism for a liquefied gas production line according to claim 1, characterized in that: All corner positions of the conveyor line are equipped with corner guide mechanisms (8) for preventing the liquefied gas cylinders from falling; The corner guide mechanism (8) comprises a single plate arc groove (81), an arc rod (82) and a vertical rod (83); The side close to the center of the rectangular circular conveyor line is taken as the inner side, the single plate arc groove (81) is an arc-shaped chain groove with a side plate only arranged on the inner side, two single plate arc grooves (81) are arranged in parallel at the corner position of the conveyor line and both ends are fixedly connected to the corresponding chain grooves (6), the two chains of the double chain group (5) are respectively placed in the two single plate arc grooves (81) to form two parallel arc angle chains, the single plate arc groove (81) is fixed on the ground through a plurality of support frames (7), an arc rod (82) is arranged on the outer side and the inner side of the corner position of the conveyor line, and the arc rod (82) is fixed on the support frame (7) through a plurality of vertical rods (83).
4. The double-line chain loop conveying mechanism for a liquefied gas production line according to claim 3, characterized in that: The thickness of the side plate of the single plate arc groove (81) is greater than the thickness of the side plate of the chain groove (6).
5. The double-line chain loop conveying mechanism for a liquefied gas production line according to claim 3, characterized in that: When the liquefied gas cylinder is vertically placed on the two upward chains of the double chain group (5), the height of the arc rod (82) corresponds to the middle of the body of the liquefied gas cylinder.
6. The double-line chain loop conveying mechanism for a liquefied gas production line according to claim 3, characterized in that: The transmission chain is an annular chain composed of multiple Y-shaped thick blocks connected end to end in sequence, one end of the Y-shaped thick block is a single-headed head end and the other end is a double-headed tail end, the single-headed head end of the Y-shaped thick block is clamped in the gap of the double-headed tail end of the previous Y-shaped thick block and is rotatably connected thereto through a rotating shaft, and holes are reserved in the gap of the double-headed tail end for inserting the gear teeth of the driving wheel and the driven wheel.
7. The double-line chain loop conveying mechanism for a liquefied gas production line according to claim 3, characterized in that: The inner bottom surface and inner side surface of the chain groove (6) and the single plate arc groove (81) are both installed with oil-containing nylon lining plates.