Bottle falling prevention device for high-speed automatic bottle unscrambler
By designing adjustable baffle spacing and auxiliary devices in high-speed automatic bottle care machine, the problem that the fixed-pitch baffle cannot adapt to bottles of different sizes is solved, effectively blocking bottles of different sizes is achieved, and service life is extended, which improves the Adaptability and effect of anti-inverting device.
Patent Information
- Application Number
- CN202421067162.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-16
AI Technical Summary
In high-speed automatic bottle care machine, fixed-space baffles are difficult to effectively block bottles of smaller sizes, and bottles of larger sizes are easily stuck between the baffles and bottle care turntables, affecting the use effect of the anti-inverting device.
An adjustment device including a placement plate, an adjustment plate, a baffle, a card block and an auxiliary device is designed. By moving the adjusting plate by the handle, the spacing between the baffle and the bottle-keeping turntable is adjustable, and the card block is connected to the card slot of the placement plate. , use iron-absorbing stone and connecting rope to fix the card blocks, and the auxiliary device uses rubber plates and bolts to adapt to bottles of different sizes.
The baffle effectively blocks and straightens bottles of different sizes, improves the adaptability and use effect of the anti-inverting bottle device, extends the service life of the baffle, and avoids damage to the bottle surface.
Smart Images
Figure CN222311870U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle overturn prevention, in particular to a bottle overturn prevention device for a high-speed automatic bottle unscrambler. Background Art
[0002] The anti-overturning device is a device used to prevent the bottle from tipping over and causing the bottle to stand upside down when other equipment moves the bottle.
[0003] After the high-speed automatic bottle unscrambler has sorted the bottles, the bottle unscrambler on the surface of the workbench will drive the bottles to move, so that the bottles can enter the next process. When the bottles are driven by the bottle unscrambler, there will be a baffle at the exit of the bottle unscrambler to block and straighten the bottles to prevent them from falling. If the baffle fails to block and straighten the bottles, the photoelectric sensor will transmit the detected signal of the falling bottles, and then the air pipe will spray gas to make the falling bottles leave the workbench, so as to prevent the falling bottles from affecting the next process. However, when sorting smaller bottles, the distance between the baffle and the bottle unscrambler is fixed, which results in a larger distance between the baffle and the bottle, and the baffle cannot block and straighten smaller bottles. Larger bottles are easily stuck between the baffle and the bottle unscrambler, which results in problems that affect the use of the anti-falling device. Utility Model Content
[0004] The utility model proposes an anti-overturning device for a high-speed automatic bottle unscrambling machine to solve the problem that when arranging bottles of smaller sizes, the distance between the baffle and the bottle unscrambling turntable is fixed, which leads to a larger distance between the baffle and the bottle, and the baffle cannot block and straighten the bottles of smaller sizes, and the bottles of larger sizes are easily stuck between the baffle and the bottle unscrambling turntable, which affects the use effect of the anti-overturning device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a bottle falling prevention device for a high-speed automatic bottle unscrambling machine comprises a workbench, a bottle unscrambling turntable is arranged on one side of the workbench, a photoelectric sensor is arranged on one side of the workbench, an air pipe is arranged on one side of the workbench, an adjustment device is arranged on one side of the workbench, the adjustment device comprises a placement plate, the placement plate is fixedly connected to the workbench, an adjustment plate is slidably connected inside the placement plate, a baffle is fixedly connected to the side of the adjustment plate close to the bottle unscrambling turntable, a clamping block is inserted inside the placement plate, a plurality of clamping grooves are opened on the surface of the adjustment plate, the clamping block is clamped with the clamping groove on the surface of the adjustment plate, and a handle is fixedly connected to one side of the adjustment plate.
[0006] The effect achieved by the above components is: after the high-speed automatic bottle unscrambler arranges the bottles, the bottle unscrambler turntable on the workbench surface will drive the bottles to move, so that the bottles enter the next process. When the bottles are driven to move by the bottle unscrambler turntable, there will be a baffle at the outlet of the bottle unscrambler turntable to block and straighten the bottles to prevent the bottles from falling over. If the baffle fails to complete the blocking and straightening of the bottles, the photoelectric sensor will transmit the detected signal of the falling bottles, and then the air pipe will spray gas to make the falling bottles leave the workbench, thereby preventing the falling bottles from affecting the next process. When tipping over bottles of different sizes, the handle can be used to move the adjustment plate to make the adjustment plate slide inside the placement plate, and then the baffle plate is moved closer to or away from the bottle unscrambling turntable, and then the distance between the baffle plate and the bottle unscrambling turntable is adapted to the bottle size, and then the card block is moved to make the card block pass through the placement plate to reach the card slot on the surface of the adjustment plate, and then the adjustment plate is fixed, and then the position of the baffle plate is fixed. By using the adjustment device, the distance between the baffle plate and the bottle unscrambling turntable can be adjusted, and then the baffle plate can block and straighten both small and large bottles, thereby improving the adaptability of the baffle plate, and then improving the adaptability of the anti-falling bottle device.
[0007] Preferably, a magnet is fixedly connected to one side of the placement plate, and an iron sheet is fixedly connected to one side of the clamping block, and the iron sheet is magnetically attracted to the magnet.
[0008] The effect achieved by the above components is: by using the magnet, the iron sheet on the surface of the card block is adsorbed, and then the card block is not easy to fall out of the card slot on the surface of the adjustment plate.
[0009] Preferably, a connecting rope is fixedly connected to one side of the clamping block, and a side of the connecting rope away from the clamping block is fixedly connected to the placement plate.
[0010] The effect achieved by the above components is that the card block can be connected and fixed to the placement plate by using the connecting rope, thereby avoiding the card block from being lost.
[0011] Preferably, a plurality of anti-sliding blocks are fixedly connected to one side of the handle, and the plurality of anti-sliding blocks are arranged equidistantly on the surface of the handle.
[0012] The effect achieved by the above components is: the friction between the handle and the operator's hand is increased by the anti-sliding block, so that the operator can use the handle more easily.
[0013] Preferably, a circular arc block is fixedly connected to the surface of the placement plate, and a side of the circular arc block close to the adjustment plate is smooth.
[0014] The effect achieved by the above components is: by using the arc block, the friction between the placement plate and the adjustment plate is reduced, and then the adjustment plate is made to slide more easily inside the placement plate.
[0015] Preferably, an auxiliary device is provided on one side of the baffle, and the auxiliary device includes a square tube, which is fixedly connected to the baffle, the inner thread of the square tube is connected with a bolt, the surface thread of the bolt is connected with an L-shaped plate, and one side of the L-shaped plate is fixedly connected with a rubber plate, and the size of the rubber plate is adapted to the size of the baffle.
[0016] The effects achieved by the above components are: before using the baffle, the rubber plate can be moved so that the L-shaped plate is inserted into the square tube, and then the bolts are turned so that the bolts pass through the square tube and are fixed to the L-shaped plate, and then the rubber plate is fixed to the side of the baffle close to the bottle unscrambling turntable. By using the auxiliary device, the rubber plate can be used to replace the wear between the baffle and the bottle, thereby improving the service life of the baffle, and cushioning the bottles in contact with the baffle to avoid damage to the bottle surface, thereby improving the use effect of the adjustment device.
[0017] Preferably, a trapezoidal block is fixedly connected to one side of the L-shaped plate, and a dimension of the trapezoidal block at one side away from the L-shaped plate is smaller than a dimension at the other side.
[0018] The effect achieved by the above components is: by using the trapezoidal block, the size of one side of the L-shaped plate is reduced, and then the L-shaped plate is more easily inserted into the square passage.
[0019] Preferably, a gasket is fixedly connected to one side of the square tube, and the gasket abuts against the bolt.
[0020] The effect achieved by the above components is: by using gaskets, the contact area between the bolt and the square tube is increased to prevent the bolt from loosening, thereby improving the use effect of the bolt.
[0021] In summary, the beneficial effects of the utility model are:
[0022] By using the adjustment device, the distance between the baffle and the bottle unscrambling turntable can be adjusted, and then the baffle can block and straighten both small and large bottles, thereby improving the adaptability of the baffle and further improving the adaptability of the anti-overturning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0024] Figure 2 It is a three-dimensional structural schematic diagram of the adjustment device of the utility model;
[0025] Figure 3 For this utility model Figure 2 A magnified image of point A;
[0026] Figure 4 For this utility model Figure 2 Enlarged view of point B.
[0027] Legend: 1. Workbench; 2. Adjustment device; 21. Placement plate; 22. Adjustment plate; 23. Baffle; 24. Block; 25. Slot; 26. Handle; 27. Magnet; 28. Iron sheet; 29. Connecting rope; 210. Anti-sliding block; 211. Arc block; 3. Auxiliary device; 31. Square tube; 32. Bolt; 33. L-shaped plate; 34. Rubber sheet; 35. Trapezoidal block; 36. Gasket; 4. Bottle unscrambler; 5. Photoelectric sensor; 6. Air pipe. DETAILED DESCRIPTION
[0028] Reference Figure 1-4 As shown, this embodiment discloses a bottle falling prevention device for a high-speed automatic bottle unscrambler, comprising a workbench 1, a bottle unscrambling turntable 4 is provided on one side of the workbench 1, a photoelectric sensor 5 is provided on one side of the workbench 1, an air pipe 6 is provided on one side of the workbench 1, and an adjustment device 2 is provided on one side of the workbench 1.
[0029] Reference Figure 1-4 As shown, this embodiment discloses an adjustment device 2 including a placement plate 21, the placement plate 21 is fixedly connected to the workbench 1, an adjustment plate 22 is slidably connected inside the placement plate 21, a baffle 23 is fixedly connected to the side of the adjustment plate 22 close to the bottle unscrambling turntable 4, a clamping block 24 is inserted inside the placement plate 21, a plurality of clamping grooves 25 are opened on the surface of the adjustment plate 22, the clamping block 24 is clamped with the clamping grooves 25 on the surface of the adjustment plate 22, and a handle 26 is fixedly connected to one side of the adjustment plate 22. After the high-speed automatic bottle unscrambler has arranged the bottles, the bottle unscrambler turntable 4 on the surface of the workbench 1 will drive the bottles to move, so that the bottles enter the next process. When the bottles are driven to move by the bottle unscrambler turntable 4, a baffle 23 will be provided at the exit of the bottle unscrambler turntable 4 to block and straighten the bottles, so that the bottles do not fall over. If the baffle 23 fails to block and straighten the bottles, the photoelectric sensor 5 will transmit the detected signal of the falling bottles, and then the air pipe 6 will spray gas to make the falling bottles leave the workbench 1, so as to prevent the falling bottles from affecting the next process. When bottles of different sizes are to be laid down, the adjustment plate 22 can be moved by the handle 26 to make the adjustment plate 22 slide inside the placement plate 21, and then the baffle 23 is moved close to or away from the bottle unscrambling turntable 4, and then the distance between the baffle 23 and the bottle unscrambling turntable 4 is adapted to the bottle size, and then the clamping block 24 is moved to make the clamping block 24 pass through the placement plate 21 and reach the inside of the clamping groove 25 on the surface of the adjustment plate 22, and then the adjustment plate 22 is fixed, and then the position of the baffle 23 is fixed. By using the adjustment device 2, the distance between the baffle 23 and the bottle unscrambling turntable 4 can be adjusted, and then the baffle 23 can block and straighten both small and large bottles, thereby improving the use adaptability of the baffle 23, and then improving the use adaptability effect of the anti-falling bottle device.
[0030] Reference Figure 1-4As shown, this embodiment discloses that a magnet 27 is fixedly connected to one side of the placement plate 21, and an iron sheet 28 is fixedly connected to one side of the block 24, and the iron sheet 28 and the magnet 27 are magnetically attracted. By using the magnet 27, the iron sheet 28 on the surface of the block 24 is adsorbed, and then the block 24 is not easily separated from the surface of the adjustment plate 22. A connecting rope 29 is fixedly connected to one side of the block 24, and the side of the connecting rope 29 away from the block 24 is fixedly connected to the placement plate 21. By using the connecting rope 29, the block 24 can be connected and fixed to the placement plate 21 to avoid the loss of the block 24. A plurality of anti-slide blocks 210 are fixedly connected to one side of the handle 26, and the plurality of anti-slide blocks 210 are equidistantly arranged on the surface of the handle 26. The anti-slide block 210 is used to increase the friction between the handle 26 and the operator's hand, so that the operator can use the handle 26 more easily. The surface of the placing plate 21 is fixedly connected with an arc block 211, and the side of the arc block 211 close to the adjustment plate 22 is smooth. By using the arc block 211, the friction between the placing plate 21 and the adjustment plate 22 is reduced, and then the adjustment plate 22 is made to slide more easily inside the placing plate 21.
[0031] Reference Figure 1-4 As shown, the embodiment discloses that one side of the baffle 23 is provided with an auxiliary device 3, the auxiliary device 3 includes a square tube 31, the square tube 31 is fixedly connected to the baffle 23, the inner thread of the square tube 31 is connected with a bolt 32, the surface of the bolt 32 is connected with an L-shaped plate 33, and one side of the L-shaped plate 33 is fixedly connected with a rubber plate 34, and the size of the rubber plate 34 is adapted to the size of the baffle 23. Before using the baffle 23, the rubber plate 34 can be moved to insert the L-shaped plate 33 into the square tube 31, and then the bolt 32 is rotated to make the bolt 32 pass through the square tube 31 and fix with the L-shaped plate 33, and then the rubber plate 34 is fixed to the side of the baffle 23 close to the bottle unscrambling turntable 4. By using the auxiliary device 3, the rubber plate 34 can be used to replace the wear between the baffle 23 and the bottle, and then the service life of the baffle 23 is improved, and the bottle in contact with the baffle 23 is buffered to avoid damage to the bottle surface, thereby improving the use effect of the adjustment device 2.
[0032] Reference Figure 1-4 As shown, the present embodiment discloses that a trapezoidal block 35 is fixedly connected to one side of the L-shaped plate 33, and the size of the trapezoidal block 35 on the side away from the L-shaped plate 33 is smaller than the size on the other side. By using the trapezoidal block 35, the size of one side of the L-shaped plate 33 is reduced, and then the L-shaped plate 33 is more easily inserted into the square tube 31. A gasket 36 is fixedly connected to one side of the square tube 31, and the gasket 36 abuts against the bolt 32. By using the gasket 36, the contact area between the bolt 32 and the square tube 31 is increased, the bolt 32 is prevented from loosening, and the use effect of the bolt 32 is improved.
[0033] Working principle: After the high-speed automatic bottle unscrambler has arranged the bottles, the bottle unscrambler turntable 4 on the surface of the workbench 1 will drive the bottles to move, so that the bottles can enter the next process. When the bottles are driven to move by the bottle unscrambler turntable 4, there will be a baffle 23 at the outlet of the bottle unscrambler turntable 4 to block and straighten the bottles to prevent them from falling over. If the baffle 23 fails to complete the blocking and straightening of the bottles, the photoelectric sensor 5 will transmit the detected signal of the falling bottles, and then the air pipe 6 will spray gas to make the falling bottles leave the workbench 1, so as to prevent the falling bottles from affecting the next process. When bottles of different sizes are to be laid down, the adjustment plate 22 can be moved by the handle 26 with the anti-sliding block 210, so that the adjustment plate 22 slides inside the placing plate 21 with the arc block 211, and then the baffle 23 approaches or moves away from the bottle unscrambling turntable 4, and then the distance between the baffle 23 and the bottle unscrambling turntable 4 is adapted to the bottle size, and then the block 24 with the connecting rope 29 is moved, so that the block 24 passes through the placing plate 21 and reaches the inside of the card groove 25 on the surface of the adjustment plate 22, and then the adjustment plate 22 is fixed, at this time, the iron sheet 28 on the surface of the block 24 is adsorbed by the magnet 27, and then the position of the baffle 23 is fixed, and by using the adjusting device 2, the distance between the baffle 23 and the bottle unscrambling turntable 4 can be adjusted, and then the baffle 23 can block and straighten both small and large bottles, thereby improving the adaptability of the baffle 23, and then improving the adaptability effect of the anti-falling bottle device.
[0034] Before using the baffle 23, the rubber plate 34 can be moved so that the L-shaped plate 33 with the trapezoidal block 35 is inserted into the square tube 31, and then the bolt 32 is turned so that the bolt 32 passes through the square tube 31 and is fixed to the L-shaped plate 33, and then the rubber plate 34 is fixed to the side of the baffle 23 close to the bottle unscrambling turntable 4. By using the auxiliary device 3, the rubber plate 34 can be used to replace the wear between the baffle 23 and the bottle, thereby improving the service life of the baffle 23 and cushioning the bottles in contact with the baffle 23 to avoid damage to the bottle surface, thereby improving the use effect of the adjustment device 2.
Claims
1. A bottle falling prevention device for a high-speed automatic bottle unscrambler, comprising a workbench (1), characterized in that: A bottle unscrambling turntable (4) is provided on one side of the workbench (1), a photoelectric sensor (5) is provided on one side of the workbench (1), an air pipe (6) is provided on one side of the workbench (1), and an adjustment device (2) is provided on one side of the workbench (1). The adjustment device (2) comprises a placement plate (21), the placement plate (21) is fixedly connected to the workbench (1), an adjustment plate (22) is slidably connected inside the placement plate (21), a baffle (23) is fixedly connected on a side of the adjustment plate (22) close to the bottle unscrambling turntable (4), a clamping block (24) is inserted inside the placement plate (21), a plurality of clamping grooves (25) are provided on the surface of the adjustment plate (22), the clamping block (24) is clamped with the clamping grooves (25) on the surface of the adjustment plate (22), and a handle (26) is fixedly connected on one side of the adjustment plate (22).
2. The bottle falling prevention device for a high-speed automatic bottle unscrambler according to claim 1 is characterized in that: A magnet (27) is fixedly connected to one side of the placement plate (21), and an iron sheet (28) is fixedly connected to one side of the clamping block (24), wherein the iron sheet (28) and the magnet (27) are magnetically attracted to each other.
3. The bottle falling prevention device for a high-speed automatic bottle unscrambler according to claim 2 is characterized in that: A connecting rope (29) is fixedly connected to one side of the clamping block (24), and a side of the connecting rope (29) away from the clamping block (24) is fixedly connected to the placement plate (21).
4. The bottle falling prevention device for a high-speed automatic bottle unscrambler according to claim 3 is characterized in that: A plurality of anti-sliding blocks (210) are fixedly connected to one side of the handle (26), and the plurality of anti-sliding blocks (210) are arranged at equal intervals on the surface of the handle (26).
5. The bottle falling prevention device for a high-speed automatic bottle unscrambler according to claim 4 is characterized in that: A circular arc block (211) is fixedly connected to the surface of the placement plate (21), and a side of the circular arc block (211) close to the adjustment plate (22) is smooth.
6. The bottle falling prevention device for a high-speed automatic bottle unscrambler according to claim 5 is characterized by: An auxiliary device (3) is provided on one side of the baffle (23), the auxiliary device (3) comprising a square tube (31), the square tube (31) being fixedly connected to the baffle (23), a bolt (32) being threadedly connected to the inner part of the square tube (31), an L-shaped plate (33) being threadedly connected to the surface of the bolt (32), a rubber plate (34) being fixedly connected to one side of the L-shaped plate (33), the size of the rubber plate (34) being adapted to the size of the baffle (23).
7. The bottle falling prevention device for a high-speed automatic bottle unscrambler according to claim 6 is characterized by: A trapezoidal block (35) is fixedly connected to one side of the L-shaped plate (33), and the size of the trapezoidal block (35) on one side away from the L-shaped plate (33) is smaller than the size of the other side.
8. The bottle falling prevention device for a high-speed automatic bottle unscrambler according to claim 7 is characterized in that: A gasket (36) is fixedly connected to one side of the square tube (31), and the gasket (36) abuts against the bolt (32).