Material pushing device
By designing a material push device including servo motor, synchronous wheel, screw assembly and cylinder, the problem of low automation of existing filling devices is solved, and an efficient and accurate filling process is achieved, which improves filling efficiency and Level of automation.
Patent Information
- Application Number
- CN202421220798.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing filling devices have low automation and low efficiency, and cannot accurately control the filling amount, which is mainly due to the low automation caused by manual operations.
A material pushing device is designed, including a servo motor, a synchronous wheel, a screw assembly, a pushing rod, a rotary valve and a cylinder. The screw assembly and a pushing rod are driven by a servo motor, and combined with the piston rod of the cylinder, automatic filling is realized. , and monitor the slider position through sensors to improve filling accuracy.
It improves the degree of automation and work efficiency of filling, significantly improves the accuracy of filling quantity, and the device structure is simple and easy to assemble, which improves the automation and accuracy of the filling process.
Smart Images

Figure CN222312711U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a material pushing device. Background Art
[0002] Most of the existing filling devices are manually operated equipment for filling, and the filled materials are taken out manually. The degree of automation is low, the efficiency is low, and the filling volume cannot be accurately controlled. Utility Model Content
[0003] The utility model aims to solve the shortcomings in the prior art and proposes a material pushing device.
[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a pushing device, including a base, a servo motor, a synchronous wheel, a screw rod assembly, a pushing rod, a rotary valve, a material cylinder and an air cylinder. A servo motor is arranged on the base, and a pulley arranged on the rotating shaft of the servo motor is arranged at the lower end of the servo motor. A side plate is arranged on one side of the base, and a screw rod assembly is arranged on the other side of the side plate. A synchronous wheel is arranged at the lower end of the screw rod assembly. A belt passes through the base and the side plate to connect the pulley and the synchronous wheel. The servo motor drives the screw rod of the screw rod assembly to rotate. A guide rail is also arranged on the other side of the side plate. A threaded sleeve is provided on the screw rod, and a connecting plate is provided on the outside of the sleeve. A slider is provided on one side of the connecting plate, and one side of the slider is embedded in the guide rail and moves along the guide rail. A pushing rod is provided on the other side of the connecting plate, and the upper end of the pushing rod is arranged in the material cylinder. A rotary valve that can switchably connect the hopper and the filling device is connected to the inlet of the upper end of the material cylinder. The rotary valve is connected to the air cylinder and driven to switch by the cylinder.
[0005] Furthermore, a support plate is provided on the upper seat, and the material cylinder sleeve is arranged in the fixing hole of the upper seat. The material cylinder is located on one side of the support plate, and the switching shaft of the rotary valve passes through the support plate. A cylinder is provided on the other side of the support plate of the upper seat, and the piston rod of the cylinder is connected to the switching shaft of the rotary valve through a connecting plate assembly. The connecting plate assembly is rotatably connected to the piston rod, and the connecting plate assembly is fixedly connected to the switching shaft.
[0006] Furthermore, the connecting plate assembly includes a first connecting plate and a second connecting plate, and the other side of the first connecting plate and one side of the second connecting plate are rotationally connected. One side of the first connecting plate is engaged and fixedly connected to the switching shaft of the rotary valve, and the other side of the second connecting plate is rotationally connected to the piston rod of the cylinder.
[0007] Furthermore, a plurality of supporting columns are provided at the lower end of the upper seat.
[0008] Furthermore, the screw rod assembly includes a screw rod, an upper seat body and a lower seat body, the upper seat body and the lower seat body are distributed up and down at the upper and lower ends of the guide rail of the side plate, the upper end of the screw rod is arranged in the upper seat body, and the lower end of the screw rod passes through the lower seat body.
[0009] Furthermore, the side plate is provided with sensors for monitoring the position of the slider at the upper and lower ends of the guide rail.
[0010] The utility model has the following beneficial effects: high automation, high working efficiency, simple device structure, easy assembly and production, and a servo motor with a screw rod as a power source for pushing materials, which greatly improves the accuracy of the filling volume. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural representation Figure 1 .
[0012] Figure 2 It is a structural representation Figure 2 .
[0013] Figure 3 It is a schematic diagram of the rotary valve structure.
[0014] Figure 4 This is an exploded view of a rotary valve.
[0015] Figure 5 It is a schematic diagram of the valve core structure. DETAILED DESCRIPTION
[0016] The following will be combined with the attached embodiment of the utility model Figure 1-5 , the technical solutions in the embodiments of the utility model are described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0017] Example 1 Reference Figure 1-5 A pushing device includes a base 8, a servo motor 1, a synchronous wheel 2, a screw assembly, a pushing rod 5, a rotary valve 9, a cylinder 6 and a cylinder 7. A servo motor 1 is provided on the base 8. A pulley 10 arranged on the rotating shaft of the servo motor is provided at the lower end of the servo motor. A side plate 11 is provided on one side of the base, and a screw assembly is provided on the other side of the side plate. A synchronous wheel 2 is provided at the lower end of the screw assembly. A belt 34 passes through the base 8 and the side plate 11 to connect the pulley and the synchronous wheel. The servo motor 1 drives the screw 3 of the screw assembly to rotate. A guide rail 12 is also provided on the other side of the side plate. A threaded sleeve 13 is provided on the screw rod. A connecting plate 4 is provided on the outer side of the sleeve. A slider 15 is provided on one side of the connecting plate. One side of the slider is embedded in the guide rail and moves along the guide rail. A pushing rod 5 is provided on the other side of the connecting plate. The upper end of the pushing rod is arranged in the cylinder 6 as a piston. A rotary valve 9 that can switchably connect the hopper and the filling device is connected at the inlet of the upper end of the cylinder. The rotary valve is connected to the cylinder 7 and switched by the cylinder.
[0018] A material pushing device, wherein a support plate is provided on an upper seat 14, a material cylinder sleeve is arranged in a fixing hole of the upper seat, the material cylinder is located on one side of the support plate 16, a switching shaft 17 of a rotary valve passes through the support plate, a cylinder is provided on the other side of the support plate of the upper seat, a piston rod 18 of the cylinder is connected to the switching shaft of the rotary valve through a connecting plate assembly, the connecting plate assembly is rotatably connected to the piston rod, and the connecting plate assembly is fixedly connected to the switching shaft.
[0019] A material pushing device, a connecting plate assembly includes a first connecting plate 19 and a second connecting plate 20, the other side of the first connecting plate and the one side of the second connecting plate are rotatably connected, one side of the first connecting plate is engaged and fixedly connected to the switching shaft of the rotary valve, and the other side of the second connecting plate is rotatably connected to the piston rod of the cylinder.
[0020] A material pushing device, wherein a plurality of supporting columns 21 are arranged at the lower end of an upper seat.
[0021] A material pushing device, the screw rod assembly includes a screw rod 3, an upper seat body 22 and a lower seat body 23, the upper seat body and the lower seat body are distributed up and down at the upper and lower ends of the guide rail of the side plate, the upper end of the screw rod is arranged in the upper seat body, and the lower end of the screw rod passes through the lower seat body.
[0022] A material pushing device, wherein a side plate is provided with sensors 24 for monitoring the position of a slide block at the upper and lower ends of a guide rail.
[0023] Working principle and process:
[0024] When the material pushing action is to be executed, the servo motor 1 receives the signal and rotates, driving the screw rod 3 to rotate through the synchronous wheel 2, and the connecting plate 4 drives the pushing rod 5 to move downward, thereby drawing the filling material into the material cylinder 6; then the piston rod of the cylinder 7 extends out, rotating the valve core of the rotary valve, cutting off the passage between the hopper and the material cylinder, and opening the passage between the filling device and the material cylinder;
[0025] The servo motor 1 reverses and drives the push rod 5 to move upward, pushing the material in the cylinder 6 into the filling device; the piston rod of the cylinder 7 is reset, cutting off the passage between the filling device and the cylinder, and opening the passage between the hopper and the cylinder; the cycle works.
[0026] A pusher device, a rotary valve comprises a valve body 25, a valve core 26, a bearing seat 27, a bearing 28, a bearing cover 29, a bearing ring 30, and a Y-shaped sealing ring 31. The left and right ends of the valve core are provided with a switching shaft, and the left and right ends of the valve core are respectively sleeved with a Y-shaped sealing ring, a bearing ring, a bearing cover, a bearing and a bearing seat. The two ends of the valve core are mounted on the bearing seat through the bearing frame.
[0027] A material pushing device, a filling device connecting port 32 and a hopper connecting port 33 are arranged on the rotary valve.
[0028] A material pushing device, the inside of the rotary valve is sealed with a Y-type sealing ring, which greatly improves the sealing performance of the rotary valve. The bearings at both ends cooperate with the bearing seats, so that the inner wall of the rotary valve has no steps, which increases the convenience of installation, reduces sanitary dead corners, reduces the force wear of the transmission belt on the valve core, and increases the service life of the valve core.
[0029] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. A material pushing device, comprising a base, a servo motor, a synchronous wheel, a screw assembly, a material pushing rod, a rotary valve, a material cylinder and an air cylinder, characterized in that: A servo motor is provided on the base, and a pulley arranged on the rotating shaft of the servo motor is provided at the lower end of the servo motor. A side plate is provided on one side of the base, and a screw assembly is provided on the other side of the side plate. A synchronous wheel is provided at the lower end of the screw assembly. A belt passes through the base and the side plate to connect the pulley and the synchronous wheel. The servo motor drives the screw of the screw assembly to rotate. A guide rail is also provided on the other side of the side plate. A threaded sleeve is provided on the screw, and a connecting plate is provided on the outer side of the sleeve. A slider is provided on one side of the connecting plate, and one side of the slider is embedded in the guide rail and moves along the guide rail. A push rod is provided on the other side of the connecting plate, and the upper end of the push rod is arranged in the material cylinder. A rotary valve that can switch between the hopper and the filling device is connected to the inlet of the upper end of the material cylinder. The rotary valve is connected to the cylinder and driven to switch by the cylinder.
2. A material pushing device according to claim 1, characterized in that: A support plate is provided on the upper seat, and the material cylinder sleeve is arranged in the fixing hole of the upper seat. The material cylinder is located on one side of the support plate, and the switching shaft of the rotary valve passes through the support plate. A cylinder is provided on the other side of the support plate of the upper seat, and the piston rod of the cylinder is connected to the switching shaft of the rotary valve through a connecting plate assembly. The connecting plate assembly is rotatably connected to the piston rod, and the connecting plate assembly is fixedly connected to the switching shaft.
3. A material pushing device according to claim 2, characterized in that: The connecting plate assembly includes a first connecting plate and a second connecting plate. The other side of the first connecting plate is rotatably connected to one side of the second connecting plate. One side of the first connecting plate is engaged and fixedly connected to the switching shaft of the rotary valve, and the other side of the second connecting plate is rotatably connected to the piston rod of the cylinder.
4. A material pushing device according to claim 2, characterized in that: A plurality of supporting columns are arranged at the lower end of the upper seat.
5. A material pushing device according to claim 1, characterized in that: The screw rod assembly comprises a screw rod, an upper seat body and a lower seat body. The upper seat body and the lower seat body are distributed at the upper and lower ends of the guide rail of the side plate. The upper end of the screw rod is arranged in the upper seat body, and the lower end of the screw rod passes through the lower seat body.
6. A material pushing device according to claim 5, characterized in that: The side plate is provided with sensors for monitoring the position of the slider at the upper and lower ends of the guide rail.