Cotton filling machine for cushion production
By introducing humidity sensors, water pumps and alarms into the cotton filling machine, the filling drying and electrostatic fire caused by the simple structure of the cotton filling machine is solved, and the early warning capacity after the water tank is shut down is improved, achieving more efficient use.
Patent Information
- Application Number
- CN202421171235.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing cotton filling machine has a simple structure and is not convenient to maintain air humidity, which leads to excessive dryness of the filling and static ignition. It is also inconvenient to warn the water tank with humidity-regulated water after the water is shut down, reducing the efficiency of the cotton filling machine.
A cotton filling machine for cushion production including humidity sensors, water pumps, liquid level sensors and alarms was designed. The humidity of the filler was detected through the humidity sensor and sprayed water through the water pump and atomizing spray head. The pump introduced high-humidity air and liquid level. The sensor measures the water content and drives the alarm through the touch panel to provide early warning.
It effectively maintains the air humidity inside the cotton filling machine, avoids drying of fillers and electrostatic fire, improves the early warning ability after the water tank is shut down, and improves the efficiency of the cotton filling machine.
Smart Images

Figure CN222312724U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cushion production equipment, in particular to a cotton filling machine for cushion production. Background Art
[0002] With the continuous development of my country's economy and the improvement of people's living standards, cushions are common daily necessities in daily life. In the production and processing of cushions, a cotton filling machine is needed to fill the filler into the cushion. The cotton filling machine, also known as a filling machine, is a machine that fills PP cotton and other fillers into plush toys, sofa cushions, pillows or pillow core shells. It is generally suitable for industries such as plush toys, home textiles, furniture and clothing.
[0003] At present, during the use of the cotton filling machine, due to the simple structure of the existing cotton filling machine, it is not easy to maintain the air humidity, which causes the filling material to be too dry, thereby causing static electricity to ignite, and is not convenient to use. At the same time, in the above problem, it is not convenient to issue an early warning after the water tank for humidity regulation is cut off, which reduces the use efficiency of the cotton filling machine. For this reason, we propose a cotton filling machine for cushion production. Utility Model Content
[0004] The purpose of the utility model is to provide a cotton filling machine for cushion production, so as to solve the problem proposed in the above background technology that the existing cotton filling machine has a simple structure, is not convenient for maintaining air humidity, causes the filling to be too dry, thus produces static electricity ignition phenomenon, and is not convenient for use. At the same time, in the above problem, it is not convenient to issue an early warning after the water tank for humidity regulation is cut off, which reduces the use efficiency of the cotton filling machine.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cotton filling machine for cushion production, comprising a first box body, a second box body and a third box body, the second box body is fixedly connected to the upper side of the right side wall of the first box body, the third box body is fixedly connected to the upper side of the left side wall of the inner cavity of the first box body, a guide plate is fixedly connected between the lower sides of the inner side walls of the first box body, a sleeve is inserted in the middle of the bottom of the guide plate, a humidity sensor is fixedly connected to the upper right side of the inner side wall of the sleeve, a pumping device is fixedly connected to the right side of the bottom of the inner cavity of the first box body, the output end of the pumping device is inserted in the lower right side of the outer side wall of the sleeve, the input end of the pumping device is inserted in the discharge pipe, and the discharge pipe passes through the lower right side of the front side wall of the inner cavity of the first box body and extends to the front side of the first box body, a feeding pipe is inserted in the right side of the top of the first box body, and a feeding pipe is inserted in the lower side of the left side wall of the second box body. A water diversion part is provided, a support plate is fixedly connected between the upper sides of the inner side walls of the second box body, a water pump is fixedly connected to the left side of the top of the support plate, an output end of the water pump is plugged with a first conduit, and the first conduit is plugged into the left side of the bottom of the support plate, a liquid level sensor is fixedly connected to the lower side of the right side wall of the inner cavity of the second box body, an alarm is fixedly connected to the middle of the top of the second box body, a second partition is fixedly connected between the right sides of the inner side walls of the third box body, a one-way valve is plugged into the left side of the top of the third box body, an air pump is fixedly connected to the right side of the top of the inner cavity of the third box body, a first transmission pipe is plugged into the output end of the air pump, and the first transmission pipe is plugged into the upper side of the right side wall of the second partition plate, a second transmission pipe is plugged into the input end of the air pump, and the second transmission pipe is plugged into the upper side of the right side wall of the inner cavity of the third box body, and an expansion cover is fixedly connected to the end of the second transmission pipe.
[0006] As a further description of the above technical solution:
[0007] An observation window is inlaid on the upper side of the front side wall of the first box body, and the observation window is made of tempered glass.
[0008] As a further description of the above technical solution:
[0009] A touch panel is fixedly connected to the lower right side of the front side wall of the first box body, and the touch panel is electrically connected to the humidity sensor, the material extraction device, the water pump, the liquid level sensor, the alarm and the air extraction pump.
[0010] As a further description of the above technical solution:
[0011] The input end of the water pump is plugged with a second conduit, and the second conduit is plugged with the upper side of the left side wall of the third box body, and the end of the second conduit is fixedly connected with an atomizing nozzle.
[0012] As a further description of the above technical solution:
[0013] A first partition is fixedly connected between the left sides of the inner side walls of the third box body, a through hole is opened in the middle of the left side wall of the first partition, and a filter block is fixedly connected between the inner side walls of the through hole.
[0014] As a further description of the above technical solution:
[0015] A third conduit is inserted into the bottom of the third box, and the third conduit is inserted into the upper side of the right side wall of the second box.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The cotton filling machine for cushion production detects the humidity of the filling material in the first box body through a humidity sensor, and then sprays it in the third box body through a water pump in cooperation with the first conduit, the second conduit and the atomizing nozzle, and then introduces high-humidity air into the first box body through an exhaust pump in cooperation with the first transmission pipe and the second transmission pipe, so that the cotton filling machine can maintain the air humidity and avoid the filling material from being too dry, thereby avoiding the occurrence of static electricity fire, and is easy to use.
[0018] 2. The cotton filling machine for cushion production measures the water content inside the second box by means of a liquid level sensor, and presets a critical value of the water content through a touch panel, driving an alarm to sound an alarm when the water content inside the second box reaches the critical value, so that the cotton filling machine can easily give an early warning after the water tank for humidity regulation is cut off, thereby improving the use efficiency of the cotton filling machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a three-dimensional structural schematic diagram of a cotton filling machine for cushion production proposed by the utility model;
[0020] Figure 2 This is a schematic diagram of the main structure of a cotton filling machine for cushion production proposed by the utility model;
[0021] Figure 3 This is a schematic diagram of the main cross-sectional structure of a cotton filling machine for cushion production proposed by the utility model;
[0022] Figure 4 The utility model provides a cotton filling machine for cushion production Figure 3 Enlarged structural diagram at A in the middle.
[0023] In the figure: 100, first box; 110, guide plate; 120, sleeve; 121, humidity sensor; 130, extraction device; 131, discharge pipe; 140, observation window; 150, feed pipe; 160, touch panel; 200, second box; 210, water guide member; 220, support plate; 230, water pump; 240, first conduit; 250, second conduit; 260, atomizing nozzle; 270, liquid level sensor; 280, alarm; 300, third box; 310, first partition; 311, through hole; 312, filter block; 320, second partition; 330, one-way valve; 340, air pump; 350, first transmission pipe; 360, second transmission pipe; 370, expansion cover; 380, third conduit. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The utility model provides a cotton filling machine for cushion production, which is convenient for maintaining air humidity and for giving an early warning after the water tank for humidity regulation stops water. Figure 1-4 , comprising a first box body 100, a second box body 200 and a third box body 300;
[0028] Please refer again Figure 1-4 A guide plate 110 is fixedly connected between the lower sides of the inner side walls of the first box body 100, and a sleeve 120 is inserted in the middle of the bottom of the guide plate 110. The guide plate 110 is used to cooperate with the sleeve 120 to guide the filling material. A humidity sensor 121 is fixedly connected to the upper right side of the inner side wall of the sleeve 120. The humidity sensor 121 is used to detect the humidity of the material. A pumping device 130 is fixedly connected to the right side of the bottom of the inner cavity of the first box body 100. The output end of the pumping device 130 is inserted in the lower right side of the outer wall of the sleeve 120. A discharge pipe 131 is inserted at the input end of the pumping device 130, and the discharge pipe 131 passes through the lower right side of the front side wall of the inner cavity of the first box body 100 and extends to the front side of the first box body 100. The pumping device 130 is used to cooperate with the discharge pipe 131 to discharge the extracted material. A feed pipe 150 is inserted on the right side of the top of the first box body 100. The first box body 100 is used to provide a storage space for the filling material.
[0029] Please refer again Figure 1-4 A water guide 210 is plugged into the lower side of the left side wall of the second box body 200, and the water guide 210 is used to provide convenience for the second box body 200 to replenish clean water. A support plate 220 is fixedly connected between the upper sides of the inner side walls of the second box body 200, and the support plate 220 is used to support the water pump 230. The water pump 230 is fixedly connected to the left side of the top of the support plate 220. The output end of the water pump 230 is plugged into the first conduit 240, and the first conduit 240 is plugged into the left side of the bottom of the support plate 220. The water pump 230 is used to In order to cooperate with the first conduit 240 to extract water from the second box 200, a liquid level sensor 270 is fixedly connected to the lower side of the right side wall of the inner cavity of the second box 200, and the liquid level sensor 270 is used to detect the clean water content inside the second box 200. An alarm 280 is fixedly connected to the middle of the top of the second box 200, and the alarm 280 is used to warn the staff. The second box 200 is fixedly connected to the upper side of the right side wall of the first box 100, and the second box 200 is used to provide storage space for clean water;
[0030] Please refer again Figure 1-4A second partition 320 is fixedly connected between the right side of the inner wall of the third box body 300, and the second partition 320 is used to divide the internal space of the third box body 300. A one-way valve 330 is inserted on the left side of the top of the third box body 300, and the one-way valve 330 is used to guide air into the third box body 300 in one direction. An air pump 340 is fixedly connected to the right side of the top of the inner cavity of the third box body 300, and the output end of the air pump 340 is inserted with a first transmission pipe 350, and the first transmission pipe 350 is inserted on the upper side of the right side wall of the second partition 320. The air pump 340 0 is plugged into the input end of the second transmission tube 360, and the second transmission tube 360 is plugged into the upper side of the right side wall of the inner cavity of the third box body 300, and the end of the second transmission tube 360 is fixedly connected to the extension cover 370, and the vacuum pump 340 is used to cooperate with the first transmission tube 350 to guide the air on the left side of the first partition 310 through the second transmission tube 360 and the extension cover 370 into the first box body 100, and the third box body 300 is fixedly connected to the upper side of the left side wall of the inner cavity of the first box body 100, and the third box body 300 is used to provide space for humidity regulation of the first box body 100.
[0031] Please refer again Figure 1-4 An observation window 140 is inlaid on the upper side of the front side wall of the first box body 100. The observation window 140 is made of tempered glass. The observation window 140 made of tempered glass has high strength.
[0032] Please refer again Figure 1-4 A touch panel 160 is fixedly connected to the lower right side of the front side wall of the first box body 100. The touch panel 160 is electrically connected to the humidity sensor 121, the material extraction device 130, the water pump 230, the liquid level sensor 270, the alarm 280 and the air pump 340. The touch panel 160 can control the start and stop of the humidity sensor 121, the material extraction device 130, the water pump 230, the liquid level sensor 270, the alarm 280 and the air pump 340.
[0033] Please refer again Figure 1-4 The input end of the water pump 230 is plugged with a second conduit 250, and the second conduit 250 is plugged into the upper side of the left wall of the third box body 300. The end of the second conduit 250 is fixedly connected with an atomizing nozzle 260, and the water guided out of the second conduit 250 can be atomized out through the atomizing nozzle 260.
[0034] Please refer again Figure 1-4 A first partition plate 310 is fixedly connected between the left sides of the inner walls of the third box body 300, a through hole 311 is opened in the middle of the left side wall of the first partition plate 310, and a filter block 312 is fixedly connected between the inner walls of the through hole 311. The filter block 312 is used to filter the water mist in the air to prevent the interior of the first box body 100 from being too humid.
[0035] Please refer again Figure 1-4 A third conduit 380 is plugged into the bottom of the third box 300 , and the third conduit 380 is plugged into the upper side of the right side wall of the second box 200 , and the water condensed from the excess water mist can be introduced into the second box 200 through the third conduit 380 .
[0036] In summary, the humidity of the filling material inside the first box body 100 is detected by the humidity sensor 121, and then sprayed inside the third box body 300 by the water pump 230 in cooperation with the first duct 240, the second duct 250 and the atomizing nozzle 260, and then the high-humidity air is introduced into the first box body 100 by the vacuum pump 340 in cooperation with the first transmission tube 350 and the second transmission tube 360, so that the cotton filling machine can maintain the air humidity and avoid the filling material from being too dry, thereby avoiding the occurrence of static electricity fire, and is easy to use.
[0037] To summarize, the water content inside the second box body 200 is measured by the liquid level sensor 270, and the water content critical value is preset through the touch panel 160, driving the alarm 280 to sound an alarm when the water content inside the second box body 200 reaches the critical value, so that the cotton filling machine can easily issue an early warning after the water tank for humidity regulation is cut off, thereby improving the use efficiency of the cotton filling machine.
[0038] During specific use, a person skilled in the art first manually operates the touch panel 160 to preset a critical value of water content inside the second box 200, and then starts the humidity sensor 121. The humidity sensor 121 detects the humidity of the filler inside the first box 100. When the humidity sensor 121 detects that the humidity of the filler is lower than the preset value, the humidity sensor 121 feeds back an electrical signal to the touch panel 160. The touch panel 160 starts the water pump 230. The water pump 230 cooperates with the first conduit 240 to extract water from the second box 200, and sprays it inside the third box 300 through the second conduit 250 and the atomizing nozzle 260. At the same time, the air pump 340 is started. The air pump 340 cooperates with the first sensor 240 to extract water from the second box 200. The delivery pipe 350 draws air from the left side of the second partition 320, driving the space on the left side of the first partition 310 to generate negative air pressure, and with the help of the one-way valve 330, the air inside the first box 100 is introduced into the space on the left side of the first partition 310, and then the water mist and air sprayed by the atomizing nozzle 260 are filtered through the filter block 312, and then introduced into the first box 100 by the second transmission pipe 360 and the expansion cover 370. When the liquid level sensor 270 detects that the water content inside the second box 200 reaches the critical value, the liquid level sensor 270 feeds back an electrical signal to the touch panel 160, and the touch panel 160 activates the alarm 280 to remind the staff, and the staff can introduce clean water into the second box 200 through the water guide piece 210.
[0039] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0040] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A cotton filling machine for cushion production, characterized by: The invention comprises a first box body (100), a second box body (200) and a third box body (300), wherein the second box body (200) is fixedly connected to the upper side of the right side wall of the first box body (100), and the third box body (300) is fixedly connected to the upper side of the left side wall of the inner cavity of the first box body (100); a guide plate (110) is fixedly connected between the lower side of the inner side wall of the first box body (100), a sleeve (120) is inserted in the middle of the bottom of the guide plate (110), and a humidity sensor (121) is fixedly connected to the upper right side of the inner side wall of the sleeve (120); the inner cavity of the first box body (100) is fixedly connected to the lower side of the inner side wall of the first box body (100). A pumping device (130) is fixedly connected to the right side of the bottom, the output end of the pumping device (130) is plugged into the lower right side of the outer wall of the sleeve (120), the input end of the pumping device (130) is plugged into a discharge pipe (131), and the discharge pipe (131) passes through the lower right side of the front wall of the inner cavity of the first box body (100) and extends to the front side of the first box body (100), a feed pipe (150) is plugged into the right side of the top of the first box body (100), a water guide piece (210) is plugged into the lower side of the left side wall of the second box body (200), and the upper side of the inner wall of the second box body (200) is plugged into the feed pipe (150). A support plate (220) is fixedly connected between the support plate (220), a water pump (230) is fixedly connected to the left side of the top of the support plate (220), the output end of the water pump (230) is plugged with a first conduit (240), and the first conduit (240) is plugged into the left side of the bottom of the support plate (220), a liquid level sensor (270) is fixedly connected to the lower side of the right side wall of the inner cavity of the second box (200), an alarm (280) is fixedly connected to the middle of the top of the second box (200), a second partition (320) is fixedly connected between the right side of the inner wall of the third box (300), and the third box ( A one-way valve (330) is plugged into the left side of the top of the third box (300), and an air pump (340) is fixedly connected to the right side of the top of the inner cavity of the third box (300). The output end of the air pump (340) is plugged into the first transmission pipe (350), and the first transmission pipe (350) is plugged into the upper side of the right side wall of the second partition (320). The input end of the air pump (340) is plugged into the second transmission pipe (360), and the second transmission pipe (360) is plugged into the upper side of the right side wall of the inner cavity of the third box (300), and the end of the second transmission pipe (360) is fixedly connected to the expansion cover (370).
2. A cotton filling machine for cushion production according to claim 1, characterized in that: An observation window (140) is inlaid on the upper side of the front side wall of the first box body (100), and the observation window (140) is made of tempered glass.
3. The cotton filling machine for cushion production according to claim 1, characterized in that: A touch panel (160) is fixedly connected to the lower right side of the front side wall of the first box body (100), and the touch panel (160) is electrically connected to the humidity sensor (121), the material extraction device (130), the water pump (230), the liquid level sensor (270), the alarm (280) and the air extraction pump (340).
4. The cotton filling machine for cushion production according to claim 1, characterized in that: The input end of the water pump (230) is plugged with a second conduit (250), and the second conduit (250) is plugged into the upper side of the left side wall of the third box (300), and the end of the second conduit (250) is fixedly connected to an atomizing nozzle (260).
5. The cotton filling machine for cushion production according to claim 1, characterized in that: A first partition (310) is fixedly connected between the left sides of the inner side walls of the third box body (300), a through hole (311) is opened in the middle of the left side wall of the first partition (310), and a filter block (312) is fixedly connected between the inner side walls of the through hole (311).
6. The cotton filling machine for cushion production according to claim 1, characterized in that: A third conduit (380) is plugged into the bottom of the third box (300), and the third conduit (380) is plugged into the upper side of the right side wall of the second box (200).