Single-curved special-shaped glass forming device

Abstract

The utility model relates to the technical field of glass forming, in particular to a single-curved special-shaped glass forming device which comprises a forming mechanism, a heating mechanism, a cooling mechanism and a conveying mechanism, glass to be processed is conveyed into a heating operation box through a conveying roller, and an electric push rod is driven by a servo motor to move in a push-pull mode. The heat preservation door plate is opened and closed along the grooves formed in the two sides of the heat preservation door plate, the heat preservation effect of the heating operation box is achieved, heat loss is prevented, electric energy is saved, meanwhile, the operation efficiency is improved, and the safety of operators is improved. Through a second electric telescopic rod and an auxiliary conveying belt arranged on the forming mechanism, when the to-be-processed glass is located at the top end of the auxiliary conveying belt, the second electric telescopic rod shrinks, so that the to-be-processed glass and the lower mold plate synchronously descend until inverted-L-shaped clamping blocks arranged on the two sides of the lower mold plate are clamped to L-shaped clamping grooves formed in one sides of fixing columns; and then through the extension effect of the first electric telescopic rod, the upper mold plate is driven to synchronously press downwards, and glass forming machining operation is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of glass molding, in particular to a single-curved special-shaped glass molding device. Background Art

[0002] With the rapid development of my country's national economy and cultural construction, large public buildings such as exhibition halls and museums not only have more and more comprehensive functions, but also emphasize the integration of the building model with the environment and regional culture, making the building shape more and more beautiful and personalized. This can be seen in the glass manufacturing industry. In order to meet the increasingly diverse structural needs, the diversification of glass shapes is also a trend.

[0003] For example, a single-curved tempered glass forming device disclosed in the authorization announcement number CN207435301U includes an upper plate, a heating furnace, a forming section, a tempered cooling section and a lower plate connected in sequence; the forming section includes an arc-changing mechanism I and a forming roller, and the tempered cooling section includes an upper air grille, a lower air grille and a tempered cooling roller, breaking the conventional practice in the prior art that bending and cooling and tempering are concentrated on one forming device. The glass plate is bent and formed from the moment it enters the forming section until it passes through the forming section, thus realizing the through-type bending and forming of the glass plate. However, the utility model lacks effective heat preservation measures, which is not convenient for ensuring the temperature stability of the glass during the heating and cooling process, affecting the glass processing quality. For this reason, we propose a single-curved special-shaped glass forming device, which adds heat preservation measures to avoid glass from breaking due to excessive cooling, thereby improving the processing quality of the device. Utility Model Content

[0004] The purpose of the utility model is to provide a single curved special-shaped glass forming device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A single-curved special-shaped glass forming device comprises a forming mechanism, a heating mechanism, a cooling mechanism, and a conveying mechanism, wherein the heating mechanism is located on one side of the forming mechanism, the cooling mechanism is located on the other side of the forming mechanism, and the conveying mechanism is located at the bottom ends of the forming mechanism, the heating mechanism, and the cooling mechanism. The forming mechanism comprises a forming operation box, a controller, a first electric telescopic rod, an upper template, a lower template, an inverted L-shaped block, a fixed column, an L-shaped slot, an auxiliary roller, a second electric telescopic rod, and an auxiliary conveyor belt. The controller is fixedly installed on one side of the forming operation box, the first electric telescopic rod is fixedly installed on the top end of the forming operation box, the upper template is fixedly installed on the bottom end of the first electric telescopic rod, the inverted L-shaped block is fixedly installed on both sides of the lower template, the fixed column is fixedly installed on the bottom end of the forming operation box, the L-shaped slot is fixedly arranged on one side of the fixed column, the auxiliary roller is movably installed on the top end of the fixed column, the second electric telescopic rod is fixedly installed on the bottom end of the forming operation box, and the auxiliary conveyor belt is fixedly installed on the top end of the second electric telescopic rod.

[0007] Preferably, the heating mechanism includes a heating operation box, a heating plate, a temperature sensor, and a first insulation component. The heating plate is fixedly installed on the inner wall of the heating operation box, the temperature sensor is fixedly installed on the top of the heating operation box, and the first insulation component is movably installed on one side of the heating operation box.

[0008] Preferably, the first insulation component includes a Z-shaped fixing block, a servo motor, an electric push rod, a connecting block, an insulation door panel, a sliding protrusion, and a groove. The Z-shaped fixing block is fixedly installed on the top of the heating operation box, and the servo motor is fixedly installed on the top of the Z-shaped fixing block.

[0009] Preferably, the top end of the electric push rod is fixedly connected to the output end of the servo motor, the connecting block is fixedly installed on the bottom end of the electric push rod, the bottom end of the connecting block is fixedly installed on the top end of the insulation door panel, the sliding protrusions are fixedly arranged on both sides of the insulation door panel, and the grooves are fixedly arranged on the side walls of the heating operation box.

[0010] Preferably, the cooling mechanism includes a cooling operation box and a second thermal insulation component, wherein the second thermal insulation component is movably mounted on one side of the cooling operation box, and the second thermal insulation component has the same structure as the first thermal insulation component.

[0011] Preferably, the conveying mechanism includes a conveying frame, reinforced legs, conveying rollers, anti-slip feet, and a switch control box, and both ends of the conveying rollers are movably mounted on the inner wall of the conveying frame.

[0012] Preferably, the reinforcement legs are fixedly mounted on the bottom end of the conveying frame, the anti-slip footrests are fixedly mounted on the bottom end of the reinforcement legs, and the switch control box is fixedly mounted on one side of the conveying frame.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The single-curved special-shaped glass forming device conveys the glass to be processed into a heating operation box through a conveying roller arranged by a conveying mechanism, and drives an electric push rod to push and pull through a servo motor arranged by the heating mechanism, so that a heat-insulating door panel is opened and closed along grooves arranged on both sides thereof, thereby achieving a heat-insulating effect of the heating operation box and preventing heat loss, which not only saves electric energy, but also improves operation efficiency and the safety of operators.

[0015] This single-curved special-shaped glass forming device is provided with a second electric telescopic rod and an auxiliary conveyor belt provided by the forming mechanism. When the glass to be processed is located at the top of the auxiliary conveyor belt, the second electric telescopic rod is retracted, so that the glass to be processed and the lower template are synchronously dropped to the inverted L-shaped blocks provided on both sides of the lower template and connected to the L-shaped slot provided on one side of the fixed column. Then, the first electric telescopic rod is extended to drive the upper template to be pressed down synchronously to realize the glass forming processing operation. Finally, the upper template is raised by the contraction of the first electric telescopic rod, and the second electric telescopic rod is extended to lift the formed glass and the lower template to the same level as the top of the conveying roller, and then transported to the cooling operation box by the conveying roller. Since a second heat preservation component is provided on one side of the cooling operation box, it can effectively prevent the glass just formed from cooling too fast and affecting the processing quality. In the actual operation process, such a glass forming processing method is more efficient and easy to operate, and the cooling mechanism is separated from the forming mechanism, which provides a working surface for the next glass processing, thereby improving the working efficiency and reflecting the economic benefits of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the molding mechanism structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the molding mechanism structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the partial structure of the first thermal insulation component of the utility model;

[0020] Figure 5 For this utility model Figure 4 A magnified schematic diagram of center A.

[0021] In the figure: 100, forming operation box; 101, controller; 102, first electric telescopic rod; 103, upper template; 104, lower template; 105, inverted L-shaped block; 106, fixed column; 107, L-shaped slot; 108, auxiliary roller; 109, second electric telescopic rod; 110, auxiliary conveyor belt; 200, heating operation box; 201, heating plate; 202, temperature sensor; 203, first insulation component; 300, Z-shaped fixing block; 301, servo motor; 302, electric push rod; 303, connecting block; 304, insulation door panel; 305, sliding protrusion; 306, groove; 400, cooling operation box; 401, second insulation component; 500, conveyor frame; 501, reinforcement leg; 502, conveyor roller; 503, non-slip foot seat; 504, switch control box. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 5 As shown, a technical solution provided by the utility model:

[0024] A single-curved special-shaped glass forming device, comprising a forming mechanism, a heating mechanism, a cooling mechanism, and a conveying mechanism, wherein the heating mechanism is located on one side of the forming mechanism, the cooling mechanism is located on the other side of the forming mechanism, the conveying mechanism is located at the bottom of the forming mechanism, the heating mechanism, and the cooling mechanism, the forming mechanism comprises a forming operation box 100, a controller 101, a first electric telescopic rod 102, an upper template 103, a lower template 104, an inverted L-shaped block 105, a fixed column 106, an L-shaped slot 107, an auxiliary roller 108, a second electric telescopic rod 109, and an auxiliary conveyor belt 110, wherein the controller 101 is fixedly installed on the forming operation box 1 00 side, the first electric telescopic rod 102 is fixedly installed at the top of the molding operation box 100, the upper template 103 is fixedly installed at the bottom of the first electric telescopic rod 102, the inverted L-shaped block 105 is fixedly installed on both sides of the lower template 104, the fixed column 106 is fixedly installed at the bottom end of the molding operation box 100, the L-shaped slot 107 is fixedly set on one side of the fixed column 106, the auxiliary roller 108 is movably installed at the top of the fixed column 106, the second electric telescopic rod 109 is fixedly installed at the bottom end of the molding operation box 100, and the auxiliary conveyor belt 110 is fixedly installed at the top of the second electric telescopic rod 109.

[0025] In this embodiment, preferably, the heating mechanism includes a heating operation box 200, a heating plate 201, a temperature sensor 202, and a first insulation component 203, wherein the heating plate 201 is fixedly installed on the inner wall of the heating operation box 200, the temperature sensor 202 is fixedly installed on the top of the heating operation box 200, and the first insulation component 203 is movably installed on one side of the heating operation box 200.

[0026] In this embodiment, preferably, the first insulation component 203 includes a Z-shaped fixing block 300, a servo motor 301, an electric push rod 302, a connecting block 303, an insulation door panel 304, a sliding protrusion 305, and a groove 306. The Z-shaped fixing block 300 is fixedly installed on the top of the heating operation box 200, and the servo motor 301 is fixedly installed on the top of the Z-shaped fixing block 300.

[0027] In this embodiment, preferably, the top end of the electric push rod 302 is fixedly connected to the output end of the servo motor 301, the connecting block 303 is fixedly installed at the bottom end of the electric push rod 302, the bottom end of the connecting block 303 is fixedly installed at the top of the insulation door panel 304, the sliding protrusion 305 is fixedly arranged on both sides of the insulation door panel 304, and the groove 306 is fixedly arranged on the side wall of the heating operation box 200.

[0028] In this embodiment, preferably, the cooling mechanism includes a cooling operation box 400 and a second insulation component 401 , wherein the second insulation component 401 is movably installed on one side of the cooling operation box 400 , and the second insulation component 401 has the same structure as the first insulation component 203 .

[0029] In this embodiment, preferably, the conveying mechanism includes a conveying frame 500 , a reinforced support leg 501 , a conveying roller 502 , an anti-slip footrest 503 , and a switch control box 504 , and both ends of the conveying roller 502 are movably mounted on the inner wall of the conveying frame 500 .

[0030] In this embodiment, preferably, the reinforcement leg 501 is fixedly installed at the bottom end of the conveying frame 500, the anti-slip foot seat 503 is fixedly installed at the bottom end of the reinforcement leg 501, and the switch control box 504 is fixedly installed at one side of the conveying frame 500.

[0031] When the single-curved special-shaped glass forming device of this embodiment is used, the glass to be processed is conveyed to the heating operation box 200 by the conveying roller 502 provided by the conveying mechanism, and the electric push rod 302 is driven to push and pull by the servo motor 301 provided by the heating mechanism, so that the heat preservation door panel 304 is opened and closed along the grooves 306 provided on both sides thereof, so as to achieve the heat preservation effect of the heating operation box 200 and prevent heat loss, which not only saves electric energy, but also improves the operation efficiency and the safety of the operators. Through the second electric telescopic rod 109 and the auxiliary conveyor belt 110 provided by the forming mechanism, when the glass to be processed is located at the top of the auxiliary conveyor belt 110, the second electric telescopic rod 109 contracts, so that the glass to be processed and the lower template 104 are synchronously dropped to the inverted L-shaped clamping blocks 105 provided on both sides of the lower template 104 and clamped to the L-shaped clamping groove 107 provided on one side of the fixed column 106, and then the upper template 103 is driven to be pressed down synchronously by the extension of the first electric telescopic rod 102, so as to achieve the glass forming operation. Finally, the first electric telescopic rod 102 is retracted to make the upper template 103 rise, and the second electric telescopic rod 109 is extended to lift the formed glass and the lower template 104 to the same level as the top of the conveying roller 502, and then conveyed to the cooling operation box 400 by the conveying roller 502. Since the second heat preservation component 401 is provided on one side of the cooling operation box 400, it can effectively prevent the glass just formed from cooling too fast and affecting the processing quality. In the actual operation process, this glass forming processing method is more efficient and easy to operate, and the cooling mechanism is separated from the forming mechanism, providing a working surface for the next glass processing, thereby improving the working efficiency and reflecting the economic benefits of the device.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A single-curved special-shaped glass forming device, comprising a forming mechanism, a heating mechanism, a cooling mechanism, and a conveying mechanism, characterized in that: The heating mechanism is located on one side of the molding mechanism, the cooling mechanism is located on the other side of the molding mechanism, the conveying mechanism is located at the bottom of the molding mechanism, the heating mechanism and the cooling mechanism, the molding mechanism comprises a molding operation box (100), a controller (101), a first electric telescopic rod (102), an upper template (103), a lower template (104), an inverted L-shaped card block (105), a fixed column (106), an L-shaped card slot (107), an auxiliary roller (108), a second electric telescopic rod (109), and an auxiliary conveyor belt (110), the controller (101) is fixedly installed on one side of the molding operation box (100), the first electric telescopic rod (102) is fixedly installed on the The upper template (103) is fixedly mounted on the bottom of the first electric telescopic rod (102), the inverted L-shaped clamping block (105) is fixedly mounted on both sides of the lower template (104), the fixed column (106) is fixedly mounted on the bottom of the molding operation box (100), the L-shaped clamping groove (107) is fixedly arranged on one side of the fixed column (106), the auxiliary roller (108) is movably mounted on the top of the fixed column (106), the second electric telescopic rod (109) is fixedly mounted on the bottom of the molding operation box (100), and the auxiliary conveyor belt (110) is fixedly mounted on the top of the second electric telescopic rod (109).

2. The single-curved special-shaped glass forming device according to claim 1, characterized in that: The heating mechanism comprises a heating operation box (200), a heating plate (201), a temperature sensor (202), and a first heat-insulating component (203); the heating plate (201) is fixedly mounted on the inner wall of the heating operation box (200); the temperature sensor (202) is fixedly mounted on the top of the heating operation box (200); and the first heat-insulating component (203) is movably mounted on one side of the heating operation box (200).

3. The single-curved special-shaped glass forming device according to claim 2, characterized in that: The first heat preservation component (203) comprises a Z-shaped fixing block (300), a servo motor (301), an electric push rod (302), a connecting block (303), a heat preservation door panel (304), a sliding protrusion (305), and a groove (306); the Z-shaped fixing block (300) is fixedly mounted on the top of the heating operation box (200); and the servo motor (301) is fixedly mounted on the top of the Z-shaped fixing block (300).

4. The single-curved special-shaped glass forming device according to claim 3, characterized in that: The top end of the electric push rod (302) is fixedly connected to the output end of the servo motor (301), the connecting block (303) is fixedly installed at the bottom end of the electric push rod (302), the bottom end of the connecting block (303) is fixedly installed at the top end of the heat-insulating door panel (304), the sliding protrusions (305) are fixedly arranged on both sides of the heat-insulating door panel (304), and the grooves (306) are fixedly arranged on the side walls of the heating operation box (200).

5. The single-curved special-shaped glass forming device according to claim 1, characterized in that: The cooling mechanism comprises a cooling operation box (400) and a second heat preservation component (401). The second heat preservation component (401) is movably installed on one side of the cooling operation box (400). The second heat preservation component (401) has the same structure as the first heat preservation component (203).

6. The single-curved special-shaped glass forming device according to claim 1, characterized in that: The conveying mechanism comprises a conveying frame (500), a reinforced support leg (501), a conveying roller (502), an anti-slip footrest (503), and a switch control box (504); both ends of the conveying roller (502) are movably mounted on the inner wall of the conveying frame (500).

7. The single-curved special-shaped glass forming device according to claim 6, characterized in that: The reinforcement legs (501) are fixedly mounted on the bottom end of the conveying frame (500), the anti-skid footrests (503) are fixedly mounted on the bottom end of the reinforcement legs (501), and the switch control box (504) is fixedly mounted on one side of the conveying frame (500).

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