Straw decomposing and recycling device

By using electric heating pipes and spraying mechanisms in straw decomposition devices to control temperature and humidity, and using motors to drive the crimping and mixing mechanisms to achieve automated processing, the problem of unstable decomposition effect in the prior art is solved and the fertilizer quality is improved and processing efficiency.

CN222313033UActive Publication Date: 2025-01-07YUNNAN NORMAL UNIV
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Patent Information

Application Number
CN202420911302.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-07
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing straw corruption methods are difficult to control, resulting in unstable decomposition effects, uneven fertilizer quality, and high management difficulty and cost.

Method used

A straw calcification and reuse device was designed, using electric heating pipes and spraying mechanisms to jointly control the temperature and humidity of the decay environment, and the automatic straw export was realized by driving the crimping dragon through the motor, and the straw was automatically stirred with the mixing mechanism to ensure uniformity. Corrupted.

Benefits of technology

The stability and uniformity of the corruption process are achieved, the quality of fertilizer is improved, manual operation and management costs are reduced, and the loss of nutrients after corruption is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of straw treatment, and provides a straw decomposing and recycling device which comprises a mounting seat, a decomposing box for straw decomposing and recycling is arranged on the mounting seat, and an electric heating pipe for heating is arranged in the decomposing box; the box cover is arranged at the top of the decomposing box; the auger is rotationally mounted in the composting box and is used for guiding and conveying the composted straws; the first motor is fixed on one side of the composting box; and an output shaft of the first motor is fixedly connected with a shaft rod of the auger. According to the straw decomposition recycling device provided by the scheme, the temperature and humidity of the decomposition environment can be accurately controlled, an ideal decomposition condition is provided for straw, and the problem that the current straw decomposition effect is unstable is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of straw processing, and in particular relates to a straw composting and recycling device. Background Art

[0002] Straw composting and reuse refers to the process of transforming the straw remaining after crop harvesting into something that can be used as fertilizer or feed through a series of physical, chemical or biological processes; this treatment method not only reduces the pressure of agricultural waste on the environment, but also transforms it into valuable resources, which helps soil improvement and plant nutrition supplementation.

[0003] At present, straw composting is mostly done by spraying composting agents and then centrally piling them up. Although this method is simple and easy, the composting process is difficult to control and the composting effect is unstable, resulting in uneven fertilizer quality and inconvenience for centralized management. Utility Model Content

[0004] The utility model provides a straw composting and recycling device, aiming to solve the problem of unstable straw composting effect at present.

[0005] The utility model is implemented as follows: a straw composting and recycling device comprises: a mounting seat, on which a composting box for straw composting and recycling is arranged, and a temperature-raising electric heating pipe is arranged in the composting box; a box cover arranged on the top of the composting box; an auger rotatably installed in the composting box for guiding the composted straw; a first motor fixed to one side of the composting box, and the output shaft of the first motor is fixedly connected to the shaft rod of the auger; a discharge pipe fixed to the composting box, and a material valve is arranged on the discharge pipe; and a spraying mechanism arranged on the composting box for spraying composting liquid.

[0006] Preferably, the spraying mechanism includes: a liquid storage tank arranged on one side of the composting tank for containing composting liquid medicine; a liquid pump fixed on one side of the composting tank for pumping composting liquid medicine; a liquid suction pipe fixed on the liquid inlet end of the liquid suction pump, the liquid inlet end of the liquid suction pipe is fixedly connected to the liquid storage tank; and a spray pipe fixed on the liquid outlet end of the liquid suction pump, the liquid outlet end of the spray pipe extends into the composting tank.

[0007] Preferably, a stirring mechanism for stirring the straw is provided on the box cover, and the stirring mechanism comprises: a stirring rod rotatably mounted on the box cover; a lifting mounting plate assembled on the top of the box cover; a second motor fixed on the mounting plate for driving the stirring rod to rotate; a coupling fixed on the output shaft of the second motor, one end of the coupling being fixedly connected to the top end of the stirring rod.

[0008] Preferably, an electric hydraulic rod for adjusting and controlling the mounting plate is fixedly mounted on the mounting seat, and the top end of the output rod of the electric hydraulic rod is fixedly connected to the mounting plate.

[0009] Preferably, a pull-out partition is provided in the composting box, a material guide hopper is provided below the partition, and the material guide hopper is fixedly connected to the inner wall of the composting box.

[0010] Preferably, a mounting block is fixedly mounted on one side of the composting box, and a plug-in pin rod for limiting the partition is provided on the mounting block, and a slot matched with the pin rod is provided on the partition.

[0011] Preferably, the composting box is fixedly connected to an exhaust pipe, an automatic exhaust valve is fixedly installed on the air outlet end of the exhaust pipe, a temperature and humidity detector and a thermostat are provided on one side of the composting box, the detection end of the temperature and humidity detector extends into the composting box, and the thermostat is compatible with the electric heating pipe.

[0012] Compared with the related art, the straw composting and recycling device provided by the utility model has the following beneficial effects:

[0013] Through the combined action of electric heating pipes and spraying mechanisms, this device can accurately control the temperature and humidity of the composting environment, providing an ideal composting condition for the straw; the automatic export of the straw is achieved by driving the auger with a motor, which reduces manual operation, management difficulty and cost. At the same time, the introduction of the turning and mixing mechanism enables the straw to be automatically turned and mixed during the composting process, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of a straw composting and recycling device provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0016] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 It is a structural schematic diagram of the liquid storage box in the utility model.

[0018] Figure numerals: 1. mounting base; 2. composting box; 3. electric heating pipe; 4. box cover; 5. auger; 6. first motor; 7. discharge pipe; 8. material valve; 9. liquid storage tank; 10. liquid pump; 11. liquid pipe; 12. spray pipe; 13. stirring rod; 14. mounting plate; 15. second motor; 16. coupling; 17. electric hydraulic rod; 18. exhaust pipe; 19. partition; 20. guide hopper; 21. mounting block; 22. pin rod. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model provides a straw composting and recycling device. Figure 1-4 As shown, the straw composting and recycling device includes: a mounting base 1, on which a composting box 2 for straw composting and recycling is arranged, and the composting box 2 is provided with an electric heating pipe 3 for heating; a box cover 4 arranged on the top of the composting box 2; an auger 5 rotatably installed in the composting box 2 for guiding the composted straw; a first motor 6 fixed to one side of the composting box 2, and the output shaft of the first motor 6 is fixedly connected to the shaft of the auger 5; a discharge pipe 7 fixed to the composting box 2, and the discharge pipe 7 is provided with a material valve 8; and a spraying mechanism arranged on the composting box 2 for spraying composting liquid.

[0022] It should be noted that, at present, the main method of straw composting is to spray the composting agent and then pile it up in a centralized manner. Although this method is easy to operate, relatively low in cost, and can quickly process a large amount of straw, a series of problems have gradually emerged. First, the composting process is difficult to control. In the centralized stacking method, the composting of straw mainly depends on the sprayed composting agent and external environmental conditions. However, due to the uneven density and humidity of the straw stacking, as well as changes in external environmental factors such as temperature and humidity, the composting process is often difficult to achieve an ideal uniform and stable state. This leads to unstable composting effects, some straws may be over-composted, while others may be under-composted. Secondly, the quality of the fertilizer varies. Due to the instability of the composting process, the quality of the final fertilizer also varies greatly. Some straws may lose a lot of nutrients due to over-composting, while others may contain high levels of undecomposed substances due to under-composting. This quality instability makes it difficult to predict the effect of fertilizer use, which is not conducive to the growth of crops and the increase of yield. In addition, although the centralized stacking method is easy to manage, due to the instability of the composting process, managers need to frequently check and adjust, which increases the difficulty and cost of management. Therefore, a straw composting and recycling device is needed to solve the above problems.

[0023] In this embodiment, the mounting base 1 serves as the basic supporting structure of the entire device, stably supporting the composting box 2 and other components; the composting box 2 is the core part of the device, which is used to accommodate the straw to be composted and provides a closed composting environment for it; the electric heating pipe 3 is arranged in the composting box 2, and provides the necessary heat for the composting of the straw through the heating function, which helps to accelerate the activity of microorganisms and thus speed up the composting process; the box cover 4 covers the top of the composting box 2 to ensure the airtightness of the composting process, prevent the loss of heat and composting gas, and reduce the influence of the external environment on the composting process; the auger 5 is installed in the composting box 2 by rotation, and is used to guide the composted straw out of the composting box 2; the first motor 6 drives the rotation of the auger 5 to realize the automatic guiding of the straw, thereby improving the processing efficiency; The material pipe 7 is connected to the composting box 2 as a channel for the straw to be discharged; the material valve 8 is installed on the discharge pipe 7 to control the discharge of the straw, so as to adjust the composting time and degree; the spraying mechanism is arranged on the composting box 2 to spray the composting liquid to ensure that the liquid evenly covers the straw and improves the composting effect; the heat provided by the electric heating pipe 3 and the liquid sprayed by the spraying mechanism can accurately control the temperature and humidity of the composting environment, so that the straw composting process can be more uniform and stable; because the composting process is effectively controlled, the quality of the fertilizer after the straw is composted is more stable, the loss of nutrients is reduced, which is beneficial to the growth of crops; it is easy to operate and manage: the device adopts an automated design, and the motor drives the auger 5 to realize the automatic discharge of the straw, which reduces manual operation and reduces the difficulty and cost of management.

[0024] In a further preferred embodiment of the utility model, the spraying mechanism includes: a liquid storage tank 9 arranged on one side of the composting tank 2 for containing composting liquid; a liquid pump 10 fixed on one side of the composting tank 2 for pumping the composting liquid; a liquid suction pipe 11 fixed on the liquid inlet end of the liquid suction pump 10, the liquid inlet end of the liquid suction pipe 11 is fixedly connected to the liquid storage tank 9; a spraying pipe 12 fixed on the liquid outlet end of the liquid suction pump 10, the liquid outlet end of the spraying pipe 12 extends into the composting tank 2.

[0025] In this embodiment, the liquid storage tank 9 is arranged on one side of the decomposition tank 2, and is used to hold the decomposed liquid medicine to ensure that the spraying mechanism has a sufficient supply of liquid medicine; the liquid extraction pump 10: fixed on one side of the decomposition tank 2, is used to extract the decomposed liquid medicine and provide power to make the liquid medicine flow from the liquid storage tank 9 to the spraying pipe 12; the liquid extraction pipe 11: connects the liquid inlet end of the liquid extraction pump 10 and the liquid storage tank 9 to ensure that the liquid medicine can be smoothly extracted from the liquid storage tank 9 to the liquid extraction pump 10; the spraying pipe 12: is connected to the liquid outlet end of the liquid extraction pump 10, and extends into the decomposition tank 2, so that the liquid medicine can be evenly sprayed. Evenly spray it on the straw to improve the composting effect; by setting up the liquid storage tank 9, it can ensure that the spraying mechanism has a continuous and stable supply of liquid medicine during the composting process, avoiding the decline in the composting effect due to insufficient liquid medicine; the spraying pipe 12 extends into the composting box 2, and can spray the liquid medicine evenly on the straw, ensuring that each straw can fully contact the liquid medicine, thereby improving the composting effect and quality; the automated operation of the liquid extraction pump 10 makes the extraction and spraying process of the liquid medicine more convenient, reduces the tediousness of manual operation, and improves work efficiency.

[0026] In a further preferred embodiment of the utility model, a stirring mechanism for stirring the straw is provided on the box cover 4, and the stirring mechanism includes: a stirring rod 13 rotatably mounted on the box cover 4; a lifting mounting plate 14 assembled on the top of the box cover 4; a second motor 15 fixed on the mounting plate 14 for driving the stirring rod 13 to rotate; a coupling 16 fixed on the output shaft of the second motor 15, and one end of the coupling 16 is fixedly connected to the top end of the stirring rod 13.

[0027] In this embodiment, the stirring rod 13 is rotatably mounted on the box cover 4 and can extend into the interior of the composting box 2 to stir the straw, ensure that the straw is in full contact with the medicine liquid and air, and improve the composting effect; the second motor 15 is fixed on the mounting plate 14 to provide power for the rotation of the stirring rod 13; the coupling 16 is connected between the output shaft of the second motor 15 and the top of the stirring rod 13 to ensure that the power can be smoothly and efficiently transmitted to the stirring rod 13; through the stirring action of the stirring mechanism, the straw can be continuously turned during the composting process, fully contact with the medicine liquid and air, accelerate the composting process, and improve the composting effect; the stirring action of the stirring rod 13 makes the distribution of the straw in the composting box 2 more even, avoids the problem of straw accumulation or insufficient local composting, thereby ensuring the stable quality of the fertilizer after composting.

[0028] In a further preferred embodiment of the present invention, an electric hydraulic rod 17 for adjusting the mounting plate 14 is fixedly mounted on the mounting seat 1 , and the top end of the output rod of the electric hydraulic rod 17 is fixedly connected to the mounting plate 14 .

[0029] In this embodiment, the electric hydraulic rod 17 is fixedly mounted on the mounting base 1, and the telescopic movement of the output rod is realized through electric control, thereby driving the lifting mounting plate 14 connected thereto to move up and down, and the opening and closing of the box cover 4 can be controlled, and the cover opening is more convenient.

[0030] In a further preferred embodiment of the utility model, a pull-out partition 19 is provided in the composting box 2, a material guide hopper 20 is provided below the partition 19, and the material guide hopper 20 is fixedly connected to the inner wall of the composting box 2.

[0031] In this embodiment, it is placed in the composting box 2 and can be pulled out or pushed in as needed to separate the space in the composting box 2 to facilitate the composting of the straw; the guide hopper 20: is arranged below the partition 19 and is fixedly connected to the inner wall of the composting box 2, and is used to guide the composted straw to slide from the partition 19 to the discharge port of the composting box 2, so as to facilitate the collection and discharge of the straw.

[0032] In a further preferred embodiment of the utility model, a mounting block 21 is fixedly installed on one side of the composting box 2, and a plug-in pin rod 22 for limiting the partition 19 is provided on the mounting block 21, and a slot adapted to the pin rod 22 is opened on the partition 19.

[0033] In this embodiment, the mounting block 21 is fixedly mounted on one side of the composting box 2 and is used to mount a plug-in pin 22. The plug-in pin 22 can be conveniently plugged in and out to limit the partition 19 to prevent it from accidentally sliding or moving, thereby improving the stability of the partition 19.

[0034] In a further preferred embodiment of the utility model, the composting box 2 is fixedly connected to an exhaust pipe 18, an automatic exhaust valve is fixedly installed on the air outlet end of the exhaust pipe 18, a temperature and humidity detector and a thermostat are provided on one side of the composting box 2, the detection end of the temperature and humidity detector extends into the composting box 2, and the thermostat is adapted to the electric heating pipe 3.

[0035] In this embodiment, the exhaust pipe 18 is fixedly connected to the composting box 2 and is used to discharge the gas generated during the composting process. The automatic exhaust valve is installed on the outlet end of the exhaust pipe 18 and can be automatically opened or closed according to the air pressure in the box to ensure the stability of the air pressure in the composting box 2. Through the cooperation of the exhaust pipe 18 and the automatic exhaust valve, the gas generated during the composting process can be discharged in a timely and effective manner, maintaining air circulation in the box and avoiding poor fermentation or safety hazards caused by gas accumulation.

[0036] In summary, the straw composting and recycling device provided by the technical solution adopts the electric heating pipe 3 to provide stable heat, and combines with the spraying mechanism to achieve precise control of temperature and humidity. The heating function of the electric heating pipe 3 accelerates the activity of microorganisms and promotes the composting of straw, while the spraying mechanism ensures that the composting liquid is evenly covered on the straw, thereby improving the composting effect; this design makes the composting process more uniform and stable, and avoids the problem of unstable composting effect caused by changes in environmental conditions.

[0037] Compared with the relevant technology, through the combined action of the electric heating pipe 3 and the spraying mechanism, the device can accurately control the temperature and humidity of the composting environment, providing an ideal composting condition for the straw; the automatic export of the straw is achieved by driving the auger 5 by a motor, which reduces manual operation, reduces management difficulty and cost, and at the same time, the introduction of the turning and mixing mechanism enables the straw to be automatically turned and mixed during the composting process, thereby improving the processing efficiency.

[0038] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0039] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0040] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A straw composting and recycling device, characterized in that: include: A mounting seat, on which a straw composting box for reuse is arranged, wherein an electric heating pipe for increasing the temperature is arranged in the composting box; A box cover arranged on the top of the composting box; An auger rotatably installed in the composting box for guiding the composted straw; A first motor is fixed to one side of the composting box, and an output shaft of the first motor is fixedly connected to the shaft of the auger; A discharge pipe fixed on the composting box, wherein a material valve is provided on the discharge pipe; A spraying mechanism is arranged on the composting box for spraying composting liquid.

2. The straw composting and recycling device according to claim 1, characterized in that: The spraying mechanism comprises: A liquid storage tank disposed on one side of the decomposition tank for containing decomposition liquid; A liquid pump fixed on one side of the composting box for pumping composting liquid; A liquid extraction pipe fixed on the liquid inlet end of the liquid extraction pump, wherein the liquid inlet end of the liquid extraction pipe is fixedly connected to the liquid storage tank; A spray pipe is fixed on the liquid outlet end of the liquid pump, and the liquid outlet end of the spray pipe extends into the composting box.

3. The straw composting and recycling device according to claim 1, characterized in that: The box cover is provided with a stirring mechanism for stirring the straw, and the stirring mechanism comprises: Rotating the stirring rod installed on the box cover; A lifting mounting plate mounted on the top of the box cover; A second motor fixed to the mounting plate for driving the stirring rod to rotate; A coupling is fixed on the output shaft of the second motor, and one end of the coupling is fixedly connected to the top end of the stirring rod.

4. The straw composting and recycling device according to claim 3, characterized in that: An electric hydraulic rod for regulating the mounting plate is fixedly mounted on the mounting seat, and the top end of the output rod of the electric hydraulic rod is fixedly connected to the mounting plate.

5. The straw composting and recycling device according to claim 1, characterized in that: A pull-out partition is arranged in the composting box, a material guide hopper is arranged below the partition, and the material guide hopper is fixedly connected to the inner wall of the composting box.

6. The straw composting and recycling device according to claim 5, characterized in that: A mounting block is fixedly mounted on one side of the composting box, and a plug-in pin rod for limiting the position of the partition is arranged on the mounting block, and a slot matched with the pin rod is opened on the partition.

7. The straw composting and recycling device according to claim 1, characterized in that: The composting box is fixedly connected to an exhaust pipe, and an automatic exhaust valve is fixedly installed on the air outlet end of the exhaust pipe. A temperature and humidity detector and a temperature controller are provided on one side of the composting box. The detection end of the temperature and humidity detector extends into the composting box, and the temperature controller is compatible with the electric heating pipe.