Blending device for blended yarn processing

By designing an automatic loading and stirring system, the problems of inconvenient discharge port at the top and residual auxiliary materials in viscose blended yarn production are solved, and production efficiency and proportion accuracy are improved.

CN222313392UActive Publication Date: 2025-01-07DANYANG DANSHENG TEXTILE
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Patent Information

Application Number
CN202421133711.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-07
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

During the existing viscose blended yarn production process, the top discharge port is high and it is inconvenient to manually load, the amount of auxiliary materials is small and easy to remain, which affects the proportion.

Method used

A mixing device for blending yarn processing is designed, including a support assembly and a mixing assembly. The loading box is driven by a second motor driving rope to automatically connect with the feed pipe, and the reducer drives the mixing rod to stir the material, and under the protective cover. It is convenient to add auxiliary materials and reduce losses.

Benefits of technology

It realizes automatic loading, mixing efficiency and reduced auxiliary material losses, simplifies the material rationing process, and improves production efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of blended yarn processing, in particular to a blending device for blended yarn processing, which comprises a supporting component and a mixing component, the supporting component comprises a base and a support fixedly mounted at the upper end of the base, and the mixing component comprises a mixing barrel and a feeding pipe mounted on the side wall of the mixing barrel. A second motor assembly with a rope is additionally arranged, the feeding box is driven to be lifted along a sliding rail, materials are lifted to a feeding opening in the high position of the equipment, feeding operation is automatically completed, the materials are stably lifted to the position above a mixing assembly for material proportioning work, a protective cover with a cover plate is installed above a material mixing barrel, and the working efficiency is improved. The protective cover can protect the mixing barrel and reduce the influence of the external environment on materials, the cover plate can be conveniently opened, a small amount of auxiliary materials can be added into the mixing barrel from the cover plate without passing through the feeding pipe, the loss of the auxiliary materials in the conveying process is reduced, the uniform mixing condition in the mixing barrel can be conveniently observed from the cover plate, and the working efficiency is improved. And the material mixing and proportioning process is regulated and controlled in time.
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Description

Technical Field

[0001] The utility model relates to the technical field of blended yarn processing, in particular to a mixing device for blended yarn processing. Background Art

[0002] Viscose yarn, also known as rayon, is a type of yarn made from viscose fibers. The raw material of viscose yarn is mainly viscose staple fibers, which are cellulose fibers obtained through specific chemical and physical techniques. The production process of viscose yarn involves chemically processing natural polymer compounds such as cellulose or protein into a soluble state, then mixing it with fiber raw materials and making yarn with textile properties through wet spinning.

[0003] In the production process of existing viscose blended yarn, it is necessary to mix and proportion raw materials such as colloids. Usually, the mixing barrel is full of mixing, and the feed port is set on the side wall, which is easy to overflow. It needs to be set on the top, but the top discharge port is located at a high position, which is inconvenient for manual feeding. In addition, some auxiliary materials are used in small quantities. When added from the main feed pipe, they are easy to remain in the main feed pipe, causing material loss and affecting the ratio. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the fact that the top discharge port in the above-mentioned or prior art is located at a high position, which is inconvenient for manual feeding, and some auxiliary materials are used in small amounts and are easily retained in the main feed pipe when added from the main feed pipe, causing material loss and affecting the ratio, the utility model is proposed.

[0006] Therefore, the purpose of the utility model is to provide a mixing device for blended yarn processing.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0008] A mixing device for blended yarn processing, comprising a supporting assembly and a mixing assembly, wherein the supporting assembly comprises a base and a bracket fixedly mounted on the upper end of the base, a slide rail is connected to the side wall of the bracket by bolts, and a feeding box is slidably mounted in the middle of the slide rail;

[0009] The mixing assembly includes a mixing barrel and a feed pipe installed on the side wall of the mixing barrel. The bottom of the mixing barrel is connected to the base by bolts, and the feed pipe is connected to the inside of the mixing barrel. A baffle is inserted in the middle of the bottom slot of the loading box, and the side wall of the baffle matches the side wall of the upper end of the feed pipe. A stirring rod is connected to the inside of the mixing barrel through a bearing.

[0010] As a preferred solution of the mixing device for blended yarn processing of the utility model, wherein: the side wall of the base is connected to the first motor by bolts, the output shaft of the first motor is connected to the reducer by a belt, and the output shaft of the reducer is fixedly connected to the main shaft of the stirring rod.

[0011] As a preferred solution of the mixing device for blended yarn processing of the utility model, wherein: the upper side wall of the mixing barrel is connected with a protective cover by bolts, and the side wall of the middle through hole of the protective cover is hinged with a cover plate.

[0012] As a preferred solution of the mixing device for blended yarn processing of the utility model, wherein: a bottom plate is hingedly connected to the middle position of the bottom of the mixing barrel, and the side wall of the other end of the bottom plate is connected to the side wall of the mixing barrel through a handle bolt.

[0013] As a preferred solution of the mixing device for blended yarn processing of the utility model, wherein: the side wall of the feeding box is connected with a tension spring through bolts, and the end of the tension spring is connected to the side wall of the baffle through bolts.

[0014] As a preferred solution of the mixing device for blended yarn processing of the utility model, wherein: the side wall of the feeding box is connected to rollers that are in sliding contact with the slide rail through a rotating shaft, and the side wall rollers of the feeding box are at least two groups symmetrically arranged.

[0015] As a preferred solution of the mixing device for blended yarn processing of the utility model, wherein: a second motor is connected to the middle position of the upper end of the bracket by bolts, a rope is wound on the main shaft end of the second motor through a drum, the middle position of the rope is in contact with the middle pulley of the bracket, and the end of the rope is connected to the side wall of the loading box by bolts.

[0016] Beneficial effects of the mixing device for blended yarn processing of the utility model:

[0017] The present application adds a second motor assembly with a rope, which can drive the second motor to move and dock with the feeding pipe of the mixing assembly below through the rope, and can automatically complete the feeding operation and lift the feeding box along the slope. It has a stronger load-bearing capacity, and the mechanically triggered structure is more reliable than a manual switch. It can stably lift the material to the top of the mixing assembly for material proportioning. When out of contact, it can automatically close the discharge port at the bottom of the feeding box with the cooperation of components such as the tension spring installed on its side wall. It is easy to adjust and does not require manual operation.

[0018] The present application adds a stirring rod connected by a reducer. When the first motor is running, the stirring rod will be driven to rotate through the reducer to continuously stir and mix the materials in the mixing barrel. According to needs, double stirring rods can be added to run synchronously to improve the stirring and mixing efficiency, adapt to the stirring of viscous materials such as colloids, and facilitate the processing of blended yarns. A protective cover with a cover is installed above the mixing barrel. The protective cover can protect the mixing barrel and reduce the impact of the external environment on the materials. It is also convenient to open the cover and add a small amount of auxiliary materials into the mixing barrel from the cover without passing through a feed pipe, thereby reducing the loss of auxiliary materials during transportation. It is also convenient to observe the mixing condition inside the mixing barrel from the cover and adjust the mixing ratio process in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0021] Figure 2 It is a side structural schematic diagram of the utility model.

[0022] Figure 3 It is a schematic diagram of the back structure of the utility model.

[0023] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model at AA.

[0024] Figure 5 It is a front structural schematic diagram of the utility model.

[0025] Legend: 100, support assembly; 101, base; 102, bracket; 103, slide rail; 104, loading box; 105, baffle; 106, tension spring; 107, second motor; 108, rope; 200, mixing assembly; 201, mixing barrel; 202, feed pipe; 203, stirring rod; 204, first motor; 205, reducer; 206, protective cover; 207, cover plate; 208, bottom plate. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0030] Example 1

[0031] Reference Figure 1-5 , which is the first embodiment of the utility model, provides a support assembly 100 for a mixing device for blended yarn processing, the support assembly 100 includes a base 101 and a bracket 102 fixedly installed on the upper end of the base 101, the side wall of the bracket 102 is connected to a slide rail 103 by bolts, and a feeding box 104 is slidably installed in the middle of the slide rail 103.

[0032] Specifically, the side wall of the loading box 104 is connected with a tension spring 106 by bolts, and the end of the tension spring 106 is connected to the side wall of the baffle 105 by bolts.

[0033] Furthermore, the side wall of the loading box 104 is connected to rollers that are in sliding contact with the slide rail 103 via a rotating shaft, and the side wall rollers of the loading box 104 are at least two groups symmetrically arranged.

[0034] Furthermore, a second motor 107 is connected to the middle position of the upper end of the bracket 102 by bolts, and a rope 108 is wound around the main shaft end of the second motor 107 through a drum. The middle position of the rope 108 is in contact with the middle pulley of the bracket 102, and the end of the rope 108 is connected to the side wall of the loading box 104 by bolts.

[0035] During use, when a large amount of material needs to be added to the mixing component 200, the material is added to the loading box 104, and then the power supply of the second motor 107 is turned on. The second motor 107 winds the rope 108 through the end drum, and pulls the loading box 104 through the pulley installed in the middle position of the top of the bracket 102. With the cooperation of the rollers on the side wall of the loading box 104, it rises along the side wall of the slide rail 103, and the height of the loading box 104 is adjusted so that the loading box 104 gradually docks with the feeding pipe 202 of the mixing component 200, and the end of the feeding pipe 202 will be inserted into the bottom slot of the loading box 104. At this time, the end of the feeding pipe 202 will push the baffle 105 out of the side wall of the loading box 104, and the tension spring 106 is stretched by the movement of the baffle 105, resulting in deformation and storing a certain amount of deformation. The elastic potential energy of the feeding pipe 202 and the bottom of the loading box 104 are gradually connected, and the interior is slowly connected to transport the material through the feeding pipe 202 to the mixing barrel 201 for mixing. After the loading is completed, the second motor 107 is driven to reverse. At this time, under the action of the gravity of the loading box 104 itself, the loading box 104 will descend along the slide rail 103. At the same time, the end of the feeding pipe 202 gradually separates from the connection with the loading box 104, and the baffle 105 loses the corresponding thrust. The tension spring 106 installed on the side wall releases the elastic potential energy stored before, and pulls the baffle 105 to the bottom of the loading box 104 again, until the end of the feeding pipe 202 is completely separated from the contact with the bottom of the loading box 104, and the baffle 105 blocks the bottom outlet of the loading box 104 again.

[0036] In summary, the present application adds a second motor 107 assembly with a rope 108, which drives the second motor 107 to operate and can work the loading box 104 through the rope 108 to move and dock with the feed pipe 202 of the mixing assembly 200 below, and can automatically complete the loading operation, and lift the loading box 104 along the slope, with stronger load-bearing capacity, and the mechanically triggered structure is more reliable than the manual switch, and can stably lift the material to the top of the mixing assembly 200 for material proportioning. When out of contact, it can automatically close the discharge port at the bottom of the loading box 104 with the cooperation of components such as the tension spring 106 installed on its side wall, which is easy to adjust and does not require manual operation.

[0037] Example 2

[0038] Reference Figure 1-5, which is the second embodiment of the utility model. Different from the previous embodiment, this embodiment provides a mixing assembly 200 of a mixing device for blended yarn processing. The mixing assembly 200 includes a mixing barrel 201 and a feeding pipe 202 installed on the side wall of the mixing barrel 201. The bottom of the mixing barrel 201 is connected to the base 101 by bolts, the feeding pipe 202 is connected to the inside of the mixing barrel 201, and a baffle 105 is inserted in the middle of the bottom slot of the loading box 104. The side wall of the baffle 105 matches the upper side wall of the feeding pipe 202, and a stirring rod 203 is connected to the inside of the mixing barrel 201 through a bearing.

[0039] Specifically, the side wall of the base 101 is connected to the first motor 204 through bolts, the output shaft of the first motor 204 is connected to the reducer 205 through a belt, and the output shaft of the reducer 205 is fixedly connected to the main shaft of the stirring rod 203.

[0040] Furthermore, a protective cover 206 is connected to the upper side wall of the mixing barrel 201 by bolts, and a cover plate 207 is hinged to the side wall of the middle through hole of the protective cover 206.

[0041] Furthermore, a bottom plate 208 is hinged at the middle position of the bottom of the mixing barrel 201, and the side wall of the other end of the bottom plate 208 is connected to the side wall of the mixing barrel 201 through a handle bolt.

[0042] When in use, the loading box 104 is docked with the feeding pipe 202, and the required materials will be added into the mixing barrel 201 through the feeding pipe 202, and then the power supply of the first motor 204 is turned on through the power supply equipment. The first motor 204 drives the stirring rod 203 to rotate through the reducer 205, and the materials added into the mixing barrel 201 are stirred and mixed to complete the material proportioning. The protective cover 206 can protect the mixing barrel 201, and the cover plate 207 is used to observe the stirring and mixing conditions inside the mixing barrel 201. The cover plate 207 can also be opened to add a small amount of auxiliary materials into the mixing barrel 201 from the cover plate 207. The bottom plate 208 is used to close the bottom of the mixing barrel 201. After the mixing is completed, the bottom plate 208 is opened and the material is discharged from the bottom of the mixing barrel 201.

[0043] In summary, the present application adds a stirring rod 203 connected by a reducer 205. When the first motor 204 is running, the stirring rod 203 will be driven to rotate through the reducer 205 to continuously stir and mix the materials in the mixing barrel 201. According to needs, double stirring rods 203 can be added to run synchronously to improve the stirring and mixing efficiency, adapt to the stirring of viscous materials such as colloids, and facilitate blended yarn processing. A protective cover 206 with a cover 207 is installed above the mixing barrel 201. The protective cover 206 can protect the mixing barrel 201 and reduce the impact of the external environment on the materials. It is also convenient to open the cover 207 and add a small amount of auxiliary materials into the mixing barrel 201 from the cover 207 without passing through the feed pipe 202, thereby reducing the loss of auxiliary materials during the transportation process. It is also convenient to observe the mixing condition inside the mixing barrel 201 from the cover 207 and timely regulate the mixing ratio process.

[0044] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0045] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0046] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A mixing device for blended yarn processing, characterized in that: The invention comprises a support assembly (100) and a mixing assembly (200), wherein the support assembly (100) comprises a base (101) and a bracket (102) fixedly mounted on the upper end of the base (101), a slide rail (103) is connected to the side wall of the bracket (102) by bolts, and a loading box (104) is slidably mounted in the middle of the slide rail (103); The mixing assembly (200) comprises a mixing barrel (201) and a feed pipe (202) installed on the side wall of the mixing barrel (201); the bottom of the mixing barrel (201) is connected to the base (101) by bolts; the feed pipe (202) is communicated with the interior of the mixing barrel (201); a baffle (105) is inserted in the middle of a slot at the bottom of the loading box (104); the side wall of the baffle (105) matches the side wall of the upper end of the feed pipe (202); and a stirring rod (203) is connected to the interior of the mixing barrel (201) via a bearing.

2. The mixing device for blended yarn processing according to claim 1, characterized in that: The side wall of the base (101) is connected to a first motor (204) via bolts, an output shaft of the first motor (204) is connected to a reducer (205) via a belt, and an output shaft of the reducer (205) is fixedly connected to a main shaft of the stirring rod (203).

3. The mixing device for blended yarn processing according to claim 1, characterized in that: The upper side wall of the mixing barrel (201) is connected to a protective cover (206) via bolts, and a cover plate (207) is hingedly connected to the side wall of the middle through hole of the protective cover (206).

4. The mixing device for blended yarn processing according to claim 1, characterized in that: A bottom plate (208) is hingedly connected at the middle position of the bottom of the mixing barrel (201), and a side wall at the other end of the bottom plate (208) is connected to the side wall of the mixing barrel (201) via a handle bolt.

5. The mixing device for blended yarn processing according to claim 1, characterized in that: The side wall of the loading box (104) is connected to a tension spring (106) via bolts, and the end of the tension spring (106) is connected to the side wall of the baffle (105) via bolts.

6. The mixing device for blended yarn processing according to claim 1, characterized in that: The side wall of the loading box (104) is connected to rollers that are in sliding contact with the slide rail (103) via a rotating shaft, and the side wall rollers of the loading box (104) are at least two groups symmetrically arranged.

7. The mixing device for blended yarn processing according to claim 1, characterized in that: A second motor (107) is connected to the middle position of the upper end of the bracket (102) by bolts, and a rope (108) is wound around the main shaft end of the second motor (107) via a drum. The middle position of the rope (108) contacts the middle pulley of the bracket (102), and the end of the rope (108) is connected to the side wall of the loading box (104) by bolts.