Feeding mechanism in continuous dyeing device

By designing an automated loading mechanism in a continuous dyeing device, using conveying components and wipers, the dyeing uneven and labor-intensive problems caused by manual loading are solved, the dyeing efficiency and product quality are improved, and the rapid market demand is adapted.

CN222313541UActive Publication Date: 2025-01-07SHAOXING COUNTY NANYANG TEXTILE CO LTD
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Patent Information

Application Number
CN202421090444.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-07
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

In the prior art, the manual loading process of fabrics relies on manual operations before dyeing, resulting in uneven dyeing, labor-intensive, increased physical load and occupational health risks, and low production efficiency, which cannot meet the rapid market demand.

Method used

Design a feeding mechanism for a continuous dyeing device, including a support frame, a conveying assembly and a tensioning assembly, to achieve automated, continuous fabric conveying with conveying rollers, belts, wipers and rotating motors, reducing randomness and liquid adsorption. Improve dyeing effect.

Benefits of technology

It realizes automated fabric transport, reduces dyeing uneven phenomenon, reduces employee labor load, improves work efficiency, ensures consistency and high quality of dyeing effects, and adapts to rapid market changes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of printing and dyeing equipment, and particularly relates to a feeding mechanism in a continuous dyeing device, which comprises a support frame, a conveying component and a tensioning component are arranged on the support frame, the conveying component comprises a collecting box, and a plurality of conveying rollers are arranged at the top of the collecting box. Wherein a first rotating motor is arranged on one side of one conveying roller, a belt is arranged between the adjacent conveying rollers, the conveying rollers are in transmission connection through a belt, and a water scraping piece is arranged between the adjacent conveying rollers. By arranging the conveying assembly and the tensioning assembly, cloth is automatically and continuously conveyed into a subsequent coloring mechanism, manual cloth placing operation is replaced, cloth placing randomness is reduced, the phenomenon of uneven dyeing is avoided, and the cloth dyeing effect is improved; meanwhile, the labor force of workers is reduced, and the overall working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of printing and dyeing equipment, and in particular relates to a feeding mechanism in a continuous dyeing device. Background Art

[0002] After the fabric is cut and singed, the first step before starting the dyeing process is to manually load the fabric to be dyed into the dyeing box.

[0003] At present, this process basically relies on manual operation. However, due to the randomness of manual placement of fabrics, it is very easy to cause uneven dyeing, resulting in mottled colors in the final product, unable to achieve a uniform, high-quality visual effect, and reducing the dyeing effect of the fabric.

[0004] Secondly, labor-intensive manual loading not only greatly increases the physical load of employees, but may also cause occupational health problems due to long-term repetitive work, thus affecting the overall work efficiency and morale of the team. Furthermore, the inefficiency of manual operation directly slows down the pace of production, limits the full release of production capacity, and is not conducive to enterprises responding to rapidly changing market demands and maintaining competitive advantages.

[0005] In view of this, the present utility model is proposed. Utility Model Content

[0006] The utility model hopes to provide a feeding mechanism in a continuous dyeing device, and the specific scheme is as follows:

[0007] A feeding mechanism in a continuous dyeing device comprises a support frame, on which a conveying assembly and a tensioning assembly are provided, the conveying assembly comprises a collecting box, on the top of which a plurality of conveying rollers are provided, one side of one of the conveying rollers is provided with a first rotating motor, belts are provided between adjacent conveying rollers, and the conveying rollers are connected by belt transmission, and a wiper is provided between adjacent conveying rollers; the tensioning assembly comprises a bracket, on which two tensioning rollers arranged opposite to each other are provided, one side of one of the tensioning rollers is provided with a second rotating motor.

[0008] The scraper comprises a vertical scraper and an inclined scraper arranged on the top of the vertical scraper. The inclined scraper is arranged in cooperation with the cloth, that is, while the cloth is conveyed by the conveying roller, the liquid on the cloth can be scraped off into the collection box by the inclined scraper, so as to avoid excessive water absorption by the cloth and affect the subsequent dyeing effect.

[0009] The inclination directions of two adjacent inclined scrapers are opposite, and this arrangement enables the inclined scrapers to have a higher scraping effect on the cloth.

[0010] Slopes are arranged on both sides of the bottom of the collection box, and grooves are arranged between the slopes on both sides. The purpose of setting the slopes is to guide the scraped liquid into the grooves for collection.

[0011] A drain pipe is provided on one side of the groove for draining the liquid in the collection box.

[0012] The beneficial effects of the utility model are as follows:

[0013] (1) The present application automatically and continuously conveys the fabric into the subsequent dyeing mechanism by setting a conveying component and a tensioning component, thereby replacing the manual placement of the fabric, reducing the randomness of the fabric placement, avoiding uneven dyeing, and improving the dyeing effect of the fabric; at the same time, it reduces the labor of employees and improves the overall work efficiency;

[0014] (2) The present application sets a wiper between adjacent conveying rollers to scrape the liquid on the cloth into a collection box, thereby preventing the cloth from absorbing too much liquid and affecting the subsequent dyeing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of a feeding mechanism in a continuous dyeing device of the utility model. Figure 1 ;

[0016] Figure 2 This is a schematic diagram of the structure of a feeding mechanism in a continuous dyeing device of the utility model. Figure 2 ;

[0017] The numbers are as follows: 1. support frame; 2. collecting box; 21. slope; 22. groove; 3. conveying roller; 4. first rotating motor; 5. belt; 6. wiper; 61. vertical scraper; 62. inclined scraper; 7. bracket; 8. tensioning roller; 9. second rotating motor; 10. drain pipe. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with specific implementation methods.

[0019] In the following description, all concepts related to directionality (or orientation) such as up, down, left, right, front and back are with reference to the position state of the figure being described, and are intended to facilitate public understanding. Therefore, they should not be understood as special limitations on the technical solution provided by the utility model.

[0020] like Figure 1 and Figure 2As shown, a feeding mechanism in a continuous dyeing device includes a support frame 1, on which a conveying assembly and a tensioning assembly are provided, the conveying assembly includes a collecting box 2, on the top of the collecting box 2 is provided a plurality of conveying rollers 3, one side of one of the conveying rollers 3 is provided with a first rotating motor 4, between adjacent conveying rollers 3 is provided with a belt 5, and the conveying rollers 3 are connected through the belt 5, and between adjacent conveying rollers 3 is provided a wiper 6; the tensioning assembly includes a bracket 7, on which two tensioning rollers 8 arranged opposite to each other are provided, one side of one of the tensioning rollers 8 is provided with a second rotating motor 9.

[0021] The scraper 6 includes a vertical scraper 61 and an inclined scraper 62 arranged on the top of the vertical scraper 61. The inclined scraper 62 is arranged in cooperation with the cloth, that is, while the cloth is conveyed by the conveying roller 3, the liquid on the cloth can be scraped off by the inclined scraper 62 into the collection box 2 to prevent the cloth from absorbing too much water and affecting the subsequent dyeing effect. The inclined directions of the two adjacent inclined scrapers 62 are opposite, so that the inclined scraper 62 has a better scraping effect on the cloth.

[0022] The bottom of the collecting box 2 is provided with slopes 21 on both sides, and a groove 22 is provided between the slopes 21 on both sides. The purpose of setting the slopes 21 is to drain the scraped liquid into the groove 22 for collection. A drain pipe 10 is provided on one side of the groove 22 for draining the liquid in the collecting box 2.

[0023] Since fluff will remain on the cloth after cutting or singeing, the cloth will be washed first and then conveyed to the feeding mechanism disclosed in the present application. While the cloth is tensioned by the tensioning roller 8 arranged at the front end of the collecting box 2 and conveyed by the conveying roller 3, the liquid on the cloth is scraped off by the scraper 6 into the collecting box 2 to avoid excessive water absorption by the cloth, which affects the subsequent dyeing effect; at the same time, the liquid (water) is collected in the collecting box 2, which also avoids the liquid falling directly on the workplace and causing pollution to the environment; the liquid is then discharged through the drain pipe 10 on one side of the groove 22.

[0024] The present application automatically and continuously conveys the cloth into the subsequent coloring mechanism by setting a conveying component and a tensioning component, thereby replacing the manual cloth placement operation, reducing the randomness of cloth placement, avoiding uneven dyeing, and improving the dyeing effect on the cloth; at the same time, it reduces employee labor and improves overall work efficiency; a wiper element 6 is also set between adjacent conveying rollers 3 (the inclination directions of the inclined scrapers 62 in two adjacent wiper elements 6 are set to be opposite, and the use of a tensioning roller 8 is combined to make the wiper element 6 have a better wiping effect on the cloth), and the liquid on the cloth is scraped off by the wiper element 6 into the collection box 2 to avoid excessive liquid adsorbed by the cloth, which affects the subsequent dyeing effect.

[0025] The above-mentioned implementation mode is only used to explain the inventive concept of the utility model, and is not intended to limit the protection of the rights of the utility model. Any non-substantial changes to the utility model using this concept shall fall within the protection scope of the utility model.

Claims

1. A feeding mechanism in a continuous dyeing device, characterized in that: It comprises a support frame, on which a conveying assembly and a tensioning assembly are arranged. The conveying assembly includes a collection box, a plurality of conveying rollers are arranged on the top of the collection box, a first rotating motor is arranged on one side of one of the conveying rollers, belts are arranged between adjacent conveying rollers, and the conveying rollers are connected by belt transmission, and a wiper is arranged between adjacent conveying rollers; The tensioning assembly comprises a bracket, on which two tensioning rollers arranged opposite to each other are arranged, and a second rotating motor is arranged on one side of one of the tensioning rollers.

2. The feeding mechanism in a continuous dyeing device according to claim 1, characterized in that: The wiper element comprises a vertical scraper and an inclined scraper arranged on the top of the vertical scraper, and the inclined scraper is arranged in cooperation with the cloth.

3. The feeding mechanism in a continuous dyeing device according to claim 2, characterized in that: The inclination directions of two adjacent inclined scrapers are opposite.

4. The feeding mechanism in a continuous dyeing device according to claim 1, characterized in that: Slopes are arranged on both sides of the bottom of the collecting box, and grooves are arranged between the slopes on both sides.

5. The feeding mechanism in a continuous dyeing device according to claim 4, characterized in that: A drainage pipe is provided on one side of the groove.