Transport vehicle suitable for profiled metal plate composite roof

By designing a transport vehicle suitable for roof purlins and linings, the limit wheel assembly and walking wheel assembly are used to achieve efficient transportation of roof materials, which solves the problem that roof transportation devices cannot continue to be used in the prior art, and improves construction efficiency and safety sex.

CN222314630UActive Publication Date: 2025-01-07ZHONGTIAN CONSTR GRP ZHEJIANG STEEL STRUCTURE
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Patent Information

Application Number
CN202421030693.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-07
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing roof transportation device can only be used for laying single-laminated steel plates on roof purlins and cannot continue to be used, and it cannot effectively transport steam insulation layer, insulation layer, waterproof layer and upper laminated metal plates, resulting in low construction efficiency.

Method used

A press-shaped metal plate composite roof transport vehicle including a vehicle frame, roller, wheel base, limit wheel assembly, walking wheel assembly and handrail rod is designed, which can transport materials on roof purlins and lining purlins through limit The wheel assembly and the walking wheel assembly achieve lateral limiting and horizontal movement, ensuring that the transporter does not roll over and deviate on the inclined roof purlins.

Benefits of technology

The transport vehicle can continue to transport the remaining mezzanine material and the upper laminated metal plate after the laying of the bottom laminated steel plate is completed, which improves construction efficiency, reduces the risk of material damage, and is suitable for large-span factory roof structures.

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Abstract

The utility model discloses a transport vehicle suitable for a profiled metal plate composite roof, and belongs to the field of construction equipment. The transport vehicle comprises a vehicle frame, carrier rollers, wheel bases, limiting wheel assemblies, walking wheel assemblies and grab rails. Carrier rollers are arranged at the bottoms of the two long edges of the vehicle frame respectively and used for moving along the top face of the roof purline. Wheel bases are arranged at the four corners of the bottom of the trolley frame correspondingly and used for installing limiting wheel assemblies or walking wheel assemblies. The limiting wheel assembly is used for achieving lateral limiting of the vehicle frame, and the walking wheel assembly is used for achieving movement on the top of the lining purlin. According to the utility model, the bottom layer profiled steel sheet and part of the roof interlayer material in the profiled metal plate composite roof panel are transferred on the roof purline by adopting the transport vehicle, and after the bottom layer profiled steel sheet is laid, the rest roof interlayer material and the upper layer profiled metal plate in the profiled metal plate composite roof panel are transferred, so that the roof panel is transported.
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Description

Technical Field

[0001] The utility model belongs to the field of construction equipment, and in particular relates to a transport vehicle suitable for a composite roof of a corrugated metal plate. Background Art

[0002] At present, more and more factories are using corrugated metal sheet composite roof structure. This roof structure includes roofing strips, a bottom layer of corrugated steel sheets sequentially arranged on the roofing strips, lining supports, lining, vapor barrier, thermal insulation layer, waterproof layer, high-strength aluminum bracket, and upper corrugated metal sheet.

[0003] During the construction of a factory building, when a truck crane is used to lift roofing materials, there may be restrictions on the lifting position, and materials need to be transported from the roofing material stacking area to the roofing construction area by manpower. Since manual transportation is inefficient and affects the progress of roofing construction, roofing transportation devices are generally used to replace manual transportation.

[0004] Previous factory building panel transportation devices, such as "CN111874064A metal roof panel horizontal transportation movable bracket", "CN210530178U a roof panel reverse transportation equipment", and "CN218520363U material transportation device for steel structure roofs" can only be used for transportation on roof purlins. After the bottom layer of corrugated steel sheets is laid, the device cannot be used anymore. Therefore, this type of transportation device is only suitable for roofs with only a single layer of corrugated steel sheets laid on the upper part of the roof purlins. In the corrugated metal sheet composite roof structure, because the span of the factory building is large, up to 100 meters, and the half span can reach 50 meters, after the bottom layer of corrugated steel sheets is laid, the subsequent vapor barrier layer, thermal insulation layer, waterproof layer, and upper corrugated metal sheet and other materials are difficult to transport. Therefore, a transportation device is needed that can continue to transport on the roof after the bottom layer of corrugated steel sheets is laid. Utility Model Content

[0005] The utility model aims to overcome the defects in the prior art and provide a transport vehicle suitable for corrugated metal sheet composite roofing. The utility model uses a transport vehicle to transport the bottom corrugated steel sheet and part of the roof sandwich material in the corrugated metal sheet composite roofing panel on the roof purlin, and after the bottom corrugated steel sheet is laid, the remaining roof sandwich material and the upper corrugated metal sheet in the corrugated metal sheet composite roofing panel are transported to complete the transportation of the roofing panel.

[0006] The specific technical solutions adopted by this utility model are as follows:

[0007] The utility model provides a transport vehicle suitable for corrugated metal sheet composite roofing, comprising a vehicle frame, rollers, a wheel base, a limiting wheel assembly, a traveling wheel assembly, and a handrail;

[0008] The vehicle frame is a square frame structure, including two opposite long sides and two opposite short sides, and the upper part is used to place transportation materials; rollers are respectively provided at the bottom of the two long sides of the vehicle frame, and the axial directions of the two rollers are parallel to the long side directions and are used to realize movement along the top surface of the roof purlin; wheel bases are respectively provided at the four corners of the bottom of the vehicle frame, and the wheel bases are used to install a limiting wheel assembly or a traveling wheel assembly; the limiting wheel of the limiting wheel assembly can rotate horizontally along the vertical wheel axle to realize lateral limitation of the vehicle frame; the track wheel of the traveling wheel assembly can rotate vertically along the horizontal wheel axle to realize movement on the top of the lining purlin; the handrail rod can be detachably installed on the long side or short side of the vehicle frame to apply a moving force to the vehicle frame.

[0009] Preferably, the long side of the vehicle frame is consistent with the length of the roller, and the length is greater than the sum of 2 times the spacing between adjacent roof purlins and the width of 3 roof purlins, and less than 3 times the spacing between adjacent roof purlins.

[0010] Preferably, the vehicle frame is formed by welding a plurality of channel steels and angle steels.

[0011] Preferably, both sides of the roller are fixed to the vehicle frame by welding or seat bearings.

[0012] Preferably, the wheel base comprises two base plates which are spaced apart and arranged vertically and in parallel; the tops of the two base plates are fixed to the vehicle frame by welding or bolting, and holes are provided thereon for installing a limiting wheel assembly or a traveling wheel assembly.

[0013] Preferably, the limiting wheel assembly includes a limiting wheel, a limiting wheel seat, and connecting bolts; the limiting wheel seat is a U-shaped structure, including two opposite side plates and a bottom plate; the limiting wheel is installed on the two opposite side plates through a wheel axle, and the bottom plate is installed on the wheel base through connecting bolts.

[0014] Preferably, the travel wheel assembly comprises a track wheel and a track shaft; the track wheel takes the track shaft as a rotation axis and is mounted on the wheel base via the track shaft.

[0015] Furthermore, the distance between the two track wheels on the same short side is the distance between adjacent purlins, and the width of the track wheel is slightly larger than the width of the purlin.

[0016] Preferably, the length of the handrail is shorter than the length of the short side, and the handrail is connected to the vehicle frame by bolts.

[0017] Preferably, the cross section of the purlin is an I-shaped purlin structure, so that the track wheel can move along the upper protrusion thereof.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] 1. The utility model can carry out material transfer on roof purlins and lining purlins, and can adapt to corrugated metal sheet composite roofs, thus overcoming the problem that previous patents are only applicable to single-layer roofs.

[0020] 2. When transporting materials on the roof purlin, a limiting wheel assembly is set up to prevent rollover and deviation along the transportation direction during transportation on the inclined roof purlin, thereby improving installation efficiency and reducing installation risks.

[0021] 3. The materials can be transferred after the bottom corrugated steel sheet is laid and the lining purlin is installed, which can reduce the damage to the bottom corrugated steel sheet during the material transfer process and improve the installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A structural diagram of a transport vehicle assembly suitable for a corrugated metal sheet composite roof;

[0023] FIG2 is a state structure diagram of a transport vehicle used on a roof purlin (a), a partial enlarged diagram of a limiting wheel assembly (b), and a front view (c);

[0024] FIG3 is a structural diagram (a) of a transport vehicle used on a roof corrugated steel sheet, a partial enlarged diagram (b) of a running wheel assembly, and a front view (c);

[0025] The markings in the figure are: vehicle frame 1, roller 2, wheel base 3, limiting wheel assembly 4, walking wheel assembly 5, handrail 6, roof purlin 701, bottom corrugated steel plate 702, lining purlin support 703, lining purlin 704, limiting wheel 401, limiting wheel seat 402, connecting bolt 403, track wheel 501, track shaft 502. DETAILED DESCRIPTION

[0026] The present invention is further described and illustrated below in conjunction with the accompanying drawings and specific implementations. The technical features of each implementation of the present invention can be combined accordingly without conflicting with each other.

[0027] The corrugated metal sheet composite roof in the prior art mainly includes roof purlin 701, bottom corrugated steel sheet 702, lining purlin support 703, lining purlin 704, roof sandwich material, bracket, upper corrugated metal sheet, etc. The roof sandwich material includes a vapor barrier layer, a thermal insulation layer, a waterproof layer, etc.

[0028] Based on the above-mentioned corrugated metal sheet composite roof structure, the utility model provides a corrugated metal sheet composite roof transport vehicle, such as Figure 1 The transport vehicle mainly comprises a vehicle frame 1, rollers 2, a wheel base 3, a limiting wheel assembly 4, a running wheel assembly 5, and a handrail 6.

[0029] The structure and connection method of each component will be described in detail below.

[0030] In the present invention, the vehicle frame 1 is a square frame structure, mainly including two long sides and two short sides, and the upper part of the vehicle frame 1 is used to place the transported materials. Rollers 2 are respectively arranged at the bottom of the two long sides of the vehicle frame 1, and the axial directions of the two rollers 2 are parallel to the long side direction. In actual use, the two rollers 2 are placed on the top surface of the roof purlin, and can realize the movement along the top surface of the roof purlin 701.

[0031] As a preferred embodiment of the present invention, the vehicle frame 1 can be welded together by a plurality of channel steels and angle steels to form a vehicle frame structure. As shown in FIG2 (a) and (c), the long side of the vehicle frame 1 should be consistent with the length of the roller 2, and the lengths of both should be greater than the sum of the spacing between two adjacent roof purlins 701 and the width of three roof purlins 701, and less than three times the spacing between adjacent roof purlins 701, to ensure that the roller 2 can be placed across three roof purlins in actual use.

[0032] Specifically, both sides of the roller 2 can be fixed to the vehicle frame 1 by welding or by a connection method such as a seat bearing.

[0033] In the present invention, wheel bases 3 are respectively arranged at the four corners of the bottom of the vehicle frame 1, and the wheel bases 3 are used to install the limiting wheel assembly 4 or the running wheel assembly 5. Among them, the limiting wheel 401 of the limiting wheel assembly 4 can rotate horizontally along the vertical wheel shaft to realize the lateral limiting of the vehicle frame 1. The track wheel 501 of the running wheel assembly 5 can rotate vertically along the horizontal wheel shaft to realize the movement on the top of the purlin 704.

[0034] As a preferred embodiment of the present invention, as shown in FIG. 2( b) and FIG. 3( b), the wheel base 3 includes two base plates arranged vertically and parallel to each other. The tops of the two base plates are fixed to the vehicle frame 1 by welding or bolting, and the side walls of the two base plates are also provided with holes for installing the limiting wheel assembly 4 or the running wheel assembly 5. The two cases will be described in detail below.

[0035] As shown in FIG2 , the limiting wheel assembly 4 mainly includes a limiting wheel 401, a limiting wheel seat 402, and a connecting bolt 403. The limiting wheel seat 402 is a U-shaped structure, including two opposite side plates and a bottom plate. The limiting wheel 401 is installed on the two opposite side plates through the wheel axle, and the bottom plate is installed on the wheel base 3 through the connecting bolt 403.

[0036] As shown in FIG3 , the running wheel assembly 5 mainly includes a track wheel 501 and a track shaft 502. The track wheel 501 is mounted on the wheel base 3 through the track shaft 502 with the track shaft 502 as the rotation axis. The distance between two track wheels 501 on the same short side should be the distance between adjacent purlins 704, and the width of the track wheel 501 is slightly larger than the width of the purlin 704. The cross section of the purlin 704 should be a "X"-shaped purlin structure, so that the track wheel 501 can move along the upper protrusion thereof.

[0037] In the present invention, the handrail 6 can be detachably installed on one long side or one short side of the vehicle frame 1 according to the use status of the transport vehicle, and is used to apply a moving force to the vehicle frame 1.

[0038] As a preferred embodiment of the present invention, the length of the handrail 6 should be smaller than the length of the short side, and the handrail 6 is connected to the vehicle frame 1 by bolts.

[0039] In actual use, when it is necessary to transport materials on the roof purlins through the transport vehicle of the utility model, the specific operation is as follows:

[0040] Install the limiting wheel assembly 4 on the wheel base 3, install the handrail 6 on the long side of the vehicle frame 1, and set it to the side that can be pushed by manpower through the handrail 6. Place the transport vehicle on the roof purlin 701 to ensure that the roller 2 is placed across three roof purlins. Since the roof purlin has a certain inclination, when the inclination is large, the limiting wheel 401 on one side can be pressed against the side of the roof purlin 701 to prevent the transport vehicle from shifting and overturning during the movement. Place the roofing material on the upper part of the vehicle frame 1, and push the transport vehicle to move by manpower to complete the reverse transportation of the bottom corrugated steel sheet and the lining purlin support, the lining purlin, and part of the roof interlayer material. When reversing large-span corrugated steel sheets, multiple transport vehicles can be set in parallel along the transportation direction, and the large-span corrugated steel sheets can be reversed by pushing multiple transport vehicles at the same time.

[0041] In actual use, when it is necessary to transport materials on the lining purlin by the transport vehicle of the utility model, the specific operation is as follows:

[0042] Install the lining purlin support 703 on the bottom corrugated steel plate 702, and install the lining purlin 704 on the lining purlin support 703. First remove the limiting wheel assembly, and then install the walking wheel assembly 5 on the wheel base 3. Install the handrail 6 in the short side direction of the vehicle frame 1 and set it on the side of human push. Place the transport vehicle on the lining purlin 704, and the track wheel 501 fits with the lining purlin 704. Place the roofing material on the vehicle frame 1, and transport the material along the length direction of the lining purlin to complete the transportation of the remaining roofing sandwich material and the upper corrugated metal plate.

[0043] The above-described embodiment is only a preferred solution of the present invention, but it is not intended to limit the present invention. Ordinary technicians in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, any technical solution obtained by equivalent replacement or equivalent transformation falls within the protection scope of the present invention.

Claims

1. A transport vehicle for corrugated metal sheet composite roofing, characterized in that: It comprises a vehicle frame (1), rollers (2), a wheel base (3), a limiting wheel assembly (4), a running wheel assembly (5), and a handrail (6); The vehicle frame (1) is a square frame structure, comprising two opposite long sides and two opposite short sides, and the upper part is used to place transport materials; rollers (2) are respectively provided at the bottom of the two long sides of the vehicle frame (1), and the axial directions of the two rollers (2) are parallel to the long side direction and are used to achieve movement along the top surface of the roof purlin (701); wheel bases (3) are respectively provided at the four corners of the bottom of the vehicle frame (1), and the wheel bases (3) are used to install a limiting wheel assembly (4) or a running wheel assembly (5); the limiting wheel (401) of the limiting wheel assembly (4) can rotate horizontally along a vertical wheel shaft to achieve lateral limiting of the vehicle frame (1); the track wheel (501) of the running wheel assembly (5) can rotate vertically along a horizontal wheel shaft to achieve movement on the top of the lining purlin (704); the handrail (6) is detachably installed on the long side or short side of the vehicle frame (1) to apply a moving force to the vehicle frame (1).

2. A transport vehicle for corrugated metal sheet composite roofing according to claim 1, characterized in that: The long side of the vehicle frame (1) is consistent with the length of the roller (2), and the length is greater than the sum of two times the spacing between adjacent roof purlins (701) and the width of three roof purlins (701), and less than three times the spacing between adjacent roof purlins (701).

3. A transport vehicle for corrugated metal sheet composite roofing according to claim 1, characterized in that: The vehicle frame (1) is formed by welding a plurality of channel steels and angle steels.

4. A transport vehicle for corrugated metal sheet composite roofing according to claim 1, characterized in that: Both sides of the roller (2) are fixed to the vehicle frame (1) by welding or seat bearings.

5. The transport vehicle for corrugated metal sheet composite roofing according to claim 1, characterized in that: The wheel base (3) comprises two base plates arranged vertically and in parallel at intervals; the tops of the two base plates are fixed to the vehicle frame (1) by welding or bolt connection, and holes are provided thereon for installing the limiting wheel assembly (4) or the running wheel assembly (5).

6. A transport vehicle for corrugated metal sheet composite roofing according to claim 1, characterized in that: The limiting wheel assembly (4) comprises a limiting wheel (401), a limiting wheel seat (402), and connecting bolts (403); the limiting wheel seat (402) is a U-shaped structure, comprising two opposite side plates and a bottom plate; the limiting wheel (401) is mounted on the two opposite side plates via a wheel axle, and the bottom plate is mounted on the wheel base (3) via connecting bolts (403).

7. A transport vehicle for corrugated metal sheet composite roofing according to claim 1, characterized in that: The running wheel assembly (5) comprises a track wheel (501) and a track shaft (502); the track wheel (501) uses the track shaft (502) as a rotation axis and is mounted on the wheel base (3) via the track shaft (502).

8. A transport vehicle for corrugated metal sheet composite roofing according to claim 7, characterized in that: The distance between the two track wheels (501) of the same short side is the distance between adjacent purlins (704), and the width of the track wheel (501) is slightly greater than the width of the purlin (704).

9. The transport vehicle for corrugated metal sheet composite roofing according to claim 1, characterized in that: The length of the handrail rod (6) is shorter than the length of the short side, and the handrail rod (6) is connected to the vehicle frame (1) via bolts.

10. A transport vehicle for corrugated metal sheet composite roofing according to claim 1, characterized in that: The cross section of the purlin (704) is an "X"-shaped purlin structure, so that the track wheel (501) can move along the upper protrusion thereof.

Citation Information

Patent Citations

  • Metal roofing board horizontal transportation movable support

    CN111874064A