Raw material dehydration device for nylon production
By introducing a guide section and a collection trough design into the nylon production equipment, the problem of uneven drying inside the material frame was solved, achieving uniform drying and efficient collection of nylon particles, thus improving drying efficiency and energy saving.
Patent Information
- Application Number
- CN202421171337.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In existing nylon production equipment, the nylon particles in the material frame are poorly dried inside and at the bottom due to the limitations of the hot air circulation design, resulting in low drying efficiency and high energy consumption.
Design a raw material dewatering device, including a flow guide section and a raw material frame. The flow guide section ensures that hot air enters evenly from the bottom of the material frame through an inclined flow guide plate and a movable ventilation plate. Combined with the design of discharge holes and collection troughs, it achieves uniform drying and effective collection of particles.
This improved the drying uniformity of nylon granules, reduced energy consumption, prevented granule scattering and waste, and achieved a highly efficient dehydration and drying process.
Smart Images

Figure CN222317493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of nylon production equipment, in particular to a raw material dehydration device used for nylon production. Background Art
[0002] In the production process of nylon pellets, the raw material nylon resin needs to be dried first to remove the internal moisture in order to ensure the quality and production efficiency of the pellets. Subsequently, the raw materials are processed into pellets of appropriate size through steps such as crushing and screening, and then mixed evenly with additives. Next, the mixed raw materials are heated and melted by a melting machine to form a flowing liquid substance, and then the impurities and unmelted particles are removed by a filter, and finally the cooling system is used to quickly cool it down and solidify it into pellets.
[0003] After searching, the publication number CN220135885U discloses a raw material dehydration device for nylon production, including a dehydration drying box, a pressure relief valve pipe is fixed on the top surface of the dehydration drying box, a heating pipe is installed inside the dehydration drying box, and multiple groups of brackets are slidably connected inside the dehydration drying box, mesh plates and grids are fixed on the surface of the brackets, and stacking rings and pulleys are fixed on the bottom surface of the brackets.
[0004] Hot air circulation ovens generally blow hot air from the side of the box body to the other side to form a circulation. However, due to the design limitations of the material frame, the material frame has only an opening on the top, resulting in poor air flow in the material frame. In particular, the nylon particles inside and at the bottom of the material frame are difficult to be evenly dried. The nylon particles in the material frame are tightly packed. Although the top opening allows hot air to enter, due to the limitation of the internal space of the material frame, it is difficult for the hot air to fully penetrate to the bottom and inside of the material frame, resulting in the nylon particles on the inner surface of the material frame being dehydrated and dried first, while the nylon particles inside and at the bottom are poorly dried due to lack of sufficient hot air contact, which reduces drying efficiency and increases energy consumption. Utility Model Content
[0005] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0006] A raw material dehydration device for nylon production, comprising:
[0007] Dehydration box, used for dehydrating and drying nylon particles;
[0008] A raw material frame is installed in the dehydration box, and the top and bottom of the raw material frame are both open structures for placing nylon particles;
[0009] The guide part is installed at the bottom opening of the raw material frame and is used to guide hot air to enter the raw material frame from the bottom of the raw material frame to dehydrate the nylon raw material.
[0010] The guide portion comprises:
[0011] A ventilation plate is installed in the raw material frame and is configured to move up and down in the air guide portion;
[0012] A plurality of guide plates are installed at the bottom of the ventilation plate in a linear array, and a plurality of guide plates are arranged at an angle.
[0013] The guide portion further comprises:
[0014] A groove is provided on the side wall of the raw material frame;
[0015] a winding wheel, mounted in the groove;
[0016] A connecting piece, one end of which is mounted on the winding wheel and the other end is connected to the bottom of the ventilation plate;
[0017] An elastic member has one end connected to the winding wheel and the other end connected to the side wall of the groove, and the elastic member is used to provide a restoring force for the winding wheel to its initial position.
[0018] The raw material frame includes:
[0019] A discharge hole is provided on one side wall of the raw material frame and is used to discharge nylon particles;
[0020] The collecting plate is installed on one side of the raw material frame. A collecting groove is provided on the top of the collecting plate. An opening is formed on one side wall of the collecting groove for collecting nylon particles discharged from the discharge hole.
[0021] The raw material frame also includes:
[0022] Two movable plates are respectively installed on both sides of the raw material frame;
[0023] Both side walls of the dehydration box are equipped with slide rails, and the movable plate is connected to the slide rails.
[0024] The surface of the ventilation plate is an inclined surface, and when the nylon particles are discharged, the inclined surface assists the flow of the nylon particles.
[0025] The projection shape of the guide plate is a rectangle.
[0026] Limiting plates are installed on both side walls of the raw material frame and are in contact with the bottom of the ventilation plate to limit the position of the ventilation plate in the raw material frame.
[0027] The utility model provides a raw material dehydration device for nylon production. Compared with the prior art, it has the following beneficial effects:
[0028] 1. The guide part allows hot air to enter from the bottom of the material frame more directly and effectively, improving the air flow inside the material frame, especially at the bottom and inside, ensuring that the nylon particles can be dried evenly.
[0029] 2. Since the hot air can penetrate into the inside and bottom of the material frame more evenly, the drying uniformity of the nylon particles is improved. Whether it is the particles on the surface of the material frame or the particles inside and at the bottom, they can get sufficient hot air contact, thus avoiding the problem of uneven drying.
[0030] 3. The nylon particles are discharged from the discharge hole on one side of the raw material frame and enter the collection trough on the top of the collection plate. The design of the collection trough enables the nylon particles to be effectively collected to prevent scattering and waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a schematic diagram of the three-dimensional structure in the main viewing state proposed by the utility model.
[0032] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model in an upward-looking state.
[0033] Figure 3 This is a schematic diagram of the assembly structure of the raw material frame, ventilation plate and slide rail proposed by the utility model.
[0034] Figure 4 This is a schematic diagram of the assembly structure of the raw material frame, ventilation plate, guide plate and limit plate proposed in the utility model.
[0035] Figure 5 This is a schematic diagram of the cross-sectional structure of the raw material frame, the collecting plate and the ventilation plate proposed in the utility model.
[0036] The reference numerals in the figure are:
[0037] 1. Dehydration tank;
[0038] 2. Raw material frame; 201. Discharge hole; 202. Collecting plate; 203. Collecting trough; 204. Moving plate;
[0039] 3. guide part; 301. ventilation plate; 302. guide plate; 303. limit plate; 304. groove; 305. winding wheel; 306. elastic member; 307. connecting member;
[0040] 4. Slide rail. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0042] Reference Figure 1-Figure 5 , a raw material dehydration device for nylon production, comprising:
[0043] A dehydration box 1 is used for dehydrating and drying nylon particles; a raw material frame 2 is installed in the dehydration box 1, and the top and bottom of the raw material frame 2 are both open structures for placing nylon particles; a guide part 3 is installed at the bottom opening of the raw material frame 2, and is used to guide hot air to enter the raw material frame 2 from the bottom to dehydrate the nylon raw material. The open design of the raw material frame 2 is convenient for putting in and taking out nylon particles, and the guide part 3 allows hot air to enter from the bottom of the raw material frame 2 evenly and effectively, thereby improving the dehydration efficiency.
[0044] Reference Figure 4 and Figure 5 The guide part 3 includes: a ventilation plate 301, which is installed in the raw material frame 2 and is configured to be movable up and down in the guide part 3; a plurality of guide plates 302, which are installed in a linear array at the bottom of the ventilation plate 301, and a plurality of guide plates 302 are inclined; a groove 304, which is opened on the side wall of the raw material frame 2; a winding wheel 305, which is installed in the groove 304; a connecting member 307, one end of which is installed on the winding wheel 305, and the other end is connected to the bottom of the ventilation plate 301; an elastic member 306, one end of which is connected to the winding wheel 305, and the other end is connected to the side wall of the groove 304, the elastic member 306 is used to provide a restoring force for the initial position of the winding wheel 305, and the design of the ventilation plate 301 moving up and down in the guide part 3 is convenient for placing nylon particles The particles are taken out from the raw material frame 2, and the multiple guide plates 302 arranged obliquely can guide the hot air in the dehydration box 1 to blow in from the bottom of the raw material frame 2, and ensure that the nylon particles are fully and evenly dried, push the ventilation plate 301 and move upward in the raw material frame 2, and pull the connecting piece 307, the connecting piece 307 is unfolded on the winding wheel 305 and drives it to rotate, the winding wheel 305 drives the elastic piece 306 to deform, and after the ventilation plate 301 is loosened, the elastic piece 306 can drive the winding wheel 305 to restore the initial position, the winding wheel 305 winds the connecting piece 307 and drives the ventilation plate 301 to reset, the elastic piece 306 adopts a coil spring, and can also adopt a clockwork spring, the connecting piece 307 adopts a nylon rope, and can also adopt a wire rope.
[0045] Reference Figure 2 , Figure 3 and Figure 5The raw material frame 2 includes: a discharge hole 201, which is provided on a side wall of the raw material frame 2 and is used to discharge nylon particles; a collecting plate 202, which is installed on one side of the raw material frame 2, and a collecting trough 203 is provided on the top of the collecting plate 202, and an opening is formed on one side wall of the collecting trough 203 to collect nylon particles discharged from the discharge hole 201; two moving plates 204, which are respectively installed on both sides of the raw material frame 2; slide rails 4 are installed on both side walls of the dehydration box 1, and the moving plates 204 are connected to the slide rails 4. After drying, the nylon particles are light and difficult to collect. The discharge hole 201 of the present invention allows the dehydrated nylon particles to be easily and quickly discharged from the raw material frame 2. The collecting plate 202 and the collecting trough 203 on its top can effectively collect the discharged nylon particles, preventing the particles from being scattered and wasted. The opening design on one side of the collecting trough 203 is convenient for users to take nylon particles at any time. Through the cooperation of the two movable plates 204 and the slide rail 4 on the side wall of the dehydration box 1, the raw material frame 2 can slide easily in the dehydration box 1.
[0046] Reference Figure 3 and Figure 5 The surface of the ventilation plate 301 is a slope, which assists the flow of nylon particles when the nylon particles are discharged; the projection shape of the guide plate 302 is a rectangle, and the slope design on the surface of the ventilation plate 301 plays a good auxiliary role in the discharge of nylon particles. The slope can guide the nylon particles to flow out smoothly, preventing the blockage and accumulation of the particles. The rectangular projection shape of the guide plate 302 ensures the stability and uniformity of the hot air flow.
[0047] Reference Figure 4 Limiting plates 303 are installed on both side walls of the raw material frame 2, which are in contact with the bottom of the ventilation plate 301 and are used to limit the position of the ventilation plate 301 in the raw material frame 2.
[0048] During use, nylon particles are placed in the raw material frame 2. The opening structure at the top of the raw material frame 2 facilitates the placement of nylon particles. The raw material frame 2 is placed between the two slide rails 4 in the dehydration box 1. The dehydration box 1 is closed and then started. Hot air enters from the bottom of the raw material frame 2 through multiple inclined guide plates 302 of the guide part 3, and the nylon particles are evenly and effectively dehydrated and dried. After the hot air enters from the bottom of the raw material frame 2 and is discharged from the top, the nylon particles can be quickly dehydrated and dried. When the nylon particles reach the expected degree of dryness, the ventilation plate 301 is pushed to move the ventilation plate 301 upward in the raw material frame 2, and the nylon particles are discharged from the discharge hole 201 on one side of the raw material frame 2 and enter the collection trough 203 on the top of the collection plate 202. The design of the collection trough 203 enables the nylon particles to be effectively collected to prevent scattering and waste. The user can take the dried nylon particles at any time through the opening on one side of the collection trough 203.
[0049] In summary, compared with the prior art, the present invention has the following beneficial effects:
[0050] The hot air can enter the bottom of the material frame more directly and effectively through the air guide 3, thereby improving the air flow inside the material frame, especially the bottom and inside, and ensuring that the nylon particles can be dried evenly.
[0051] Since the hot air can penetrate into the inside and bottom of the material frame more evenly, the drying uniformity of the nylon particles is improved. Both the particles on the surface of the material frame and the particles inside and at the bottom can obtain sufficient hot air contact, thus avoiding the problem of uneven drying.
[0052] The nylon particles are discharged from the discharge hole 201 on one side of the raw material frame 2 and enter the collection trough 203 on the top of the collection plate 202. The design of the collection trough 203 enables the nylon particles to be effectively collected to prevent scattering and waste.
[0053] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A raw material dehydration device for nylon production, characterized in that: include: A dehydration box (1), used for dehydrating and drying nylon particles; A raw material frame (2) is installed in the dehydration box (1), and the top and bottom of the raw material frame (2) are both open structures for placing nylon particles; The guide part (3) is installed at the bottom opening of the raw material frame (2) and is used to guide hot air to enter the raw material frame (2) from the bottom of the raw material frame (2) to dehydrate the nylon raw material.
2. A raw material dehydration device for nylon production according to claim 1, characterized in that: The flow guide portion (3) comprises: A ventilation plate (301) is installed in the raw material frame (2) and is configured to be movable up and down in the air guide portion (3); A plurality of guide plates (302) are installed in a linear array at the bottom of the ventilation plate (301), and the plurality of guide plates (302) are arranged at an angle.
3. A raw material dehydration device for nylon production according to claim 2, characterized in that: The flow guide portion (3) further comprises: A groove (304) is formed on a side wall of the raw material frame (2); A winding wheel (305) is installed in the groove (304); A connecting member (307), one end of which is mounted on the winding wheel (305) and the other end of which is connected to the bottom of the ventilation plate (301); An elastic member (306) has one end connected to the winding wheel (305) and the other end connected to the side wall of the groove (304), and the elastic member (306) is used to provide a restoring force for the winding wheel (305) to return to its initial position.
4. A raw material dehydration device for nylon production according to claim 1, characterized in that: The raw material frame (2) comprises: A discharge hole (201) is provided on a side wall of the raw material frame (2) and is used for discharging nylon particles; A collecting plate (202) is installed on one side of the raw material frame (2), and a collecting trough (203) is provided on the top of the collecting plate (202). An opening is formed on one side wall of the collecting trough (203) for collecting nylon particles discharged from the discharge hole (201).
5. The raw material dehydration device for nylon production according to claim 1, characterized in that: The raw material frame (2) further includes: Two movable plates (204) are respectively mounted on two sides of the raw material frame (2); Slide rails (4) are installed on both side walls of the dehydration box (1), and the movable plate (204) is connected to the slide rails (4).
6. A raw material dehydration device for nylon production according to claim 2, characterized in that: The surface of the ventilation plate (301) is an inclined surface, and when the nylon particles are discharged, the inclined surface assists the flow of the nylon particles.
7. A raw material dehydration device for nylon production according to claim 2, characterized in that: The projection shape of the guide plate (302) is a rectangle.
8. A raw material dehydration device for nylon production according to claim 2, characterized in that: Limiting plates (303) are installed on both side walls of the raw material frame (2) and are in contact with the bottom of the ventilation plate (301) to limit the position of the ventilation plate (301) in the raw material frame (2).
Citation Information
Patent Citations
Raw material dehydration device for nylon production
CN220135885U