Integrated water machine

Abstract

The utility model relates to an integrated water machine, which comprises a box body, a fan and a cooling mechanism, the box body comprises an upper panel and a lower panel which are arranged in parallel, the upper panel and the lower panel are connected through side panels, the plurality of side panels are hermetically connected end to end in sequence, and one of the side panels is vacant to form an air inlet; the fan is arranged on the upper panel; the cooling mechanism is obliquely arranged in the box body, one end of the cooling mechanism is connected with the joint of the air inlet and the upper panel, and the other end of the cooling mechanism is connected with the side panel far away from the air inlet. The flow direction of gas is changed on the premise that the size of equipment does not need to be increased, the fan exhausts gas upwards, interference with other equipment is reduced, in addition, the fan is close to the air inlet, and the gas circulation rate is guaranteed. The volume of the obliquely arranged cooling mechanism can be larger, and is matched with the flowing direction of the gas, so that the cooling effect is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of cooling equipment, in particular to an integrated water machine. Background Art

[0002] The cooling system is a commonly used equipment in modern industrial production. Its function is to maintain the normal operating temperature of mechanical equipment and systems through heat dissipation and temperature reduction, and to ensure the safety and performance stability of mechanical equipment. Water chillers occupy an important share in the cooling system because of their low cost and stable effect.

[0003] Cooling water flows through the water cooler, and the temperature of the high-temperature gas is lowered by letting it flow through the cooling water. Because the water cooler must extract gas and cooling water at the same time and discharge them to the designated cooling mechanism for heat exchange cooling, the existing water coolers are relatively bulky and take up more space. In actual use, affected by the layout of the equipment, gas intake and discharge are not always in a straight line. If the direction of gas flow is changed, the structure of the water cooler needs to be changed accordingly to form an air duct that matches the direction of gas flow. At this time, the structural design of the water cooler is further restricted and the volume is further increased. Changes in the direction of the air duct will also affect the flow of gas, thereby reducing cooling efficiency. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide an integrated water machine, change the flow direction of the gas, ensure the cooling efficiency, and simplify the volume of the water machine.

[0005] To achieve the above purpose, the technical solution of the utility model is as follows:

[0006] The integrated water machine includes a box, a fan and a cooling mechanism, wherein:

[0007] The box body comprises an upper panel and a lower panel arranged in parallel, the upper panel and the lower panel are connected by a side panel, a plurality of the side panels are sealed and connected in sequence end to end, and one of the side panels is vacant to form an air inlet;

[0008] The fan is arranged on the upper panel;

[0009] The cooling mechanism is obliquely arranged inside the box body, one end of the cooling mechanism is connected to the connection between the air inlet and the upper panel, and the other end of the cooling mechanism is connected to the side panel away from the air inlet.

[0010] Furthermore, the cooling mechanism includes a lower head, an upper head and a plurality of heat exchange plates connecting the upper head and the lower head, and fins are arranged between the heat exchange plates.

[0011] Furthermore, the lower head is provided with a drain port, and the upper head is provided with an exhaust valve.

[0012] Furthermore, a water pump mechanism is provided in the box body between the cooling mechanism and the air inlet.

[0013] Furthermore, the water pump mechanism comprises a water inlet pipe and a water outlet pipe connected to the cooling mechanism, and the water inlet pipe and the water outlet pipe extend out of the box body and are provided with external threaded joints.

[0014] Furthermore, a ball valve is provided on the water outlet pipe.

[0015] Furthermore, a ventilation panel is provided at the air inlet, and a plurality of mesh holes are provided on the ventilation panel.

[0016] Furthermore, a pipe bracket is provided on the side panel, and a pipe clamp is provided on the pipe bracket.

[0017] Furthermore, a forklift hole is horizontally opened on the lower panel.

[0018] Furthermore, a plurality of eye screws are arranged on the upper panel.

[0019] Compared with the prior art, the beneficial technical effects of the utility model are as follows:

[0020] (1) The integrated water machine of the utility model has an air inlet arranged on the side of the box, a fan arranged on the upper panel of the box, and a cooling mechanism arranged obliquely between the air inlet and the fan. Compared with the ordinary structure of gas linear flow, the fan of the utility model changes the flow direction of the gas without increasing the volume of the equipment, and the fan exhausts upward to reduce interference with other equipment. In addition, the fan is close to the air inlet to ensure the gas circulation rate. The volume of the inclined cooling mechanism can be larger and conform to the flow direction of the gas to ensure the cooling effect.

[0021] (2) The cooling mechanism further includes a plurality of heat exchange plates and fins arranged between adjacent heat exchange plates. Cooling water flows along the heat exchange plates. The heat exchange plates and fins serve as intermediate components for heat transfer. The fins greatly increase the heat exchange area to ensure the heat exchange effect.

[0022] (3) Furthermore, the water pump mechanism is arranged in the box body, and the gas flow can take away the heat generated by the water pump mechanism to ensure the normal operation of the water pump. There is no need to set up a gas water pump mechanism cooling device, which makes the structure of the water machine in the utility model more compact and streamlines the equipment volume. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional structural schematic diagram of an integrated water machine provided in an embodiment of the utility model is shown.

[0024] Figure 2 A schematic diagram of the three-dimensional structure of the integrated water machine provided by an embodiment of the utility model with the ventilation panel hidden is shown.

[0025] Figure 3 A three-dimensional structural schematic diagram of a cooling mechanism in an integrated water machine provided in an embodiment of the utility model is shown.

[0026] Figure 4 A partial enlarged view of the integrated water machine at point A provided in an embodiment of the utility model is shown.

[0027] Markings in the accompanying drawings:

[0028] 1. Box body; 11. Ventilation panel; 111. Air inlet; 112. Mesh; 12. Upper panel; 121. Eyebolt; 13. Side panel; 14. Lower panel; 141. Forklift hole; 2. Fan; 3. Water pump mechanism; 31. Water inlet pipe; 311. External threaded joint; 32. Water outlet pipe; 321. Ball valve; 33. Pipe support; 331. Pipe clamp; 4. Cooling mechanism; 41. Lower head; 411. Exhaust port; 42. Upper head; 421. Exhaust valve; 43. Heat exchange plate; 431. Fin. DETAILED DESCRIPTION

[0029] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, please refer to the attached drawings. It should be noted that the structures, proportions, sizes, etc. illustrated in the attached drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no technical substantive significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effect and purpose that can be achieved by the utility model, should still fall within the scope of the technical content disclosed by the utility model.

[0030] In the description of the present invention, the orientations or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "axial", "radial", and "circumferential" are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0031] Please refer to Figure 2The integrated water machine comprises a housing 1, a fan 2 and a cooling mechanism 4, wherein the housing 1 comprises an upper panel 12 and a lower panel 14 arranged in parallel, the upper panel 12 and the lower panel 14 are connected by a side panel 13, a plurality of side panels 13 are sealed and connected in sequence, and one of the side panels 13 is vacant to form an air inlet 111. The fan 2 is arranged on the upper panel 12. The cooling mechanism 4 is arranged obliquely inside the housing 1, one end of the cooling mechanism 4 is connected to the connection between the air inlet 111 and the upper panel 12, and the other end of the cooling mechanism 4 is connected to the side panel 13 away from the air inlet 111. Specifically, compared with the ordinary gas linear flow structure, the fan 2 of the utility model changes the flow direction of the gas without increasing the volume of the equipment, and the fan 2 exhausts upward to reduce interference with other equipment. In addition, the fan 2 is close to the air inlet 111 to ensure the gas circulation rate. The volume of the tilted cooling mechanism 4 can be larger and fit the flow direction of the gas to ensure the cooling effect.

[0032] The lower part of the cooling mechanism 4 is fixed on the side panel 13, but not on the lower panel 14, so that a gap is left between the lower part of the cooling mechanism 4 and the lower panel 14. When the gas flows in the box 1, the airflow flowing through the angle between the side panel 13 and the lower panel 14 far away from the air inlet 111 is small, and the cooling efficiency of the cooling mechanism 4 is low here, so a gap is left between the lower part of the cooling mechanism 4 and the lower panel 14 to ensure the cooling efficiency and reduce the volume of the cooling mechanism 4.

[0033] The specific structures of the cooling mechanism 4 and the ventilation panel 11 are described below:

[0034] Please refer to Figure 3 and Figure 4 The cooling mechanism 4 includes a lower end cap 41, an upper end cap 42, and a plurality of heat exchange plates 43 connecting the upper end cap 42 and the lower end cap 41, and fins 431 are also provided between the heat exchange plates 43. Specifically, the lower end cap 41 is connected to the water inlet pipe 31, the upper end cap 42 is connected to the water outlet pipe 32, and the heat exchange plates 43 are connected to the lower end cap 41 and the upper end cap 42, so that the cooling water flows along the lower end cap 41, the heat exchange plates 43, and the upper end cap 42. When the gas flows along the gap between the heat exchange plates 43, the gas and the cooling water exchange heat with the heat exchange plates 43 as the intermediate heat conducting parts. The fins 431 effectively increase the heat exchange area and improve the cooling efficiency.

[0035] Please refer to Figure 3, a drain port 411 is provided on the lower end cap 41, and an exhaust valve 421 is provided on the upper end cap 42. Specifically, the drain port 411 is provided at the lowest point of the lower end cap 41. When the drain port 411 is opened, the cooling water in the lower end cap 41, the heat exchange plate 43 and the upper end cap 42 all flows out along the drain port 411, which is convenient for cleaning and maintaining the cooling mechanism 4. When the cooling water flows in the lower end cap 41, the heat exchange plate 43 and the upper end cap 42, part of the air will be released. Excessive accumulation of air will cause air blockage, affect the cooling efficiency, and even damage the cooling mechanism 4. The exhaust valve 421 can discharge the air to prevent the occurrence of air blockage.

[0036] Please refer to Figure 1 A ventilation panel 11 is provided at the air inlet 111, and a plurality of mesh holes 112 are provided on the ventilation panel 11. Specifically, the gas can pass through the mesh holes 112, and the mesh can block some debris, preventing the debris from entering the interior of the box body 1 and damaging the water pump mechanism 3 and the cooling mechanism 4, thereby extending the service life of the water machine described in the utility model.

[0037] The specific structure of the water pump mechanism 3 is described below:

[0038] Please refer to Figure 2 A water pump mechanism 3 is provided in the box body 1 between the cooling mechanism 4 and the air inlet 111. Specifically, the water pump mechanism 3 is provided in the box body 1, and the heat generated by the water pump mechanism 3 can be taken away while the gas flows, so as to ensure the normal operation of the water pump, and there is no need to provide a gas water pump mechanism 3 cooling device, so that the structure of the water machine in the utility model is more compact and the equipment volume is simplified.

[0039] Please refer to Figure 2 The water pump mechanism 3 includes a water inlet pipe 31 and a water outlet pipe 32 connected to the cooling mechanism 4. The water inlet pipe 31 and the water outlet pipe 32 extend out of the box body 1 and are provided with an external threaded joint 311. Specifically, the water inlet pipe 31 is connected to the lower end cap 41, and the water outlet pipe 32 is connected to the upper end cap 42. The cooling water flows into the cooling mechanism 4 along the water inlet pipe 31, and the cooling water flows out of the cooling mechanism 4 along the water outlet pipe 32. The external threaded joint 311 facilitates the connection of the water inlet pipe 31 and the water outlet pipe 32 to other pipelines, and is easy to disassemble and assemble.

[0040] Please refer to Figure 2 A ball valve 321 is provided on the water outlet pipe 32. When the water pump assembly fails, personnel can operate the ball valve 321 to stop the flow of cooling water.

[0041] The specific structures of the side panel 13, the lower panel 14 and the upper panel 12 are described below:

[0042] Please refer to Figure 2, a pipe bracket 33 is provided on the side panel 13, and a pipe clamp 331 is provided on the pipe bracket 33. Specifically, the pipe bracket 33 is welded to the side panel 13, and the welding connection avoids opening a hole on the side panel 13, thereby ensuring the air tightness of the box body 1. The pipe clamp 331 is connected to the pipe bracket 33 by bolts (not marked in the figure), and the water inlet pipe 31 and the water outlet pipe 32 are fixed between the pipe clamp 331 and the pipe bracket 33. The bolt connection facilitates the disassembly and maintenance of the water inlet pipe 31 and the water outlet pipe 32.

[0043] Please refer to Figure 1 A forklift hole 141 is horizontally opened on the lower panel 14, and the forklift hole 141 is convenient for a forklift to clamp the water machine described in the utility model and then move its position.

[0044] Please refer to Figure 1 , a plurality of eyebolts 121 are arranged on the upper panel 12. The eyebolts 121 facilitate a lifting device (not shown) to lift the water machine of the utility model and then move its position.

[0045] The specific working process of the utility model is as follows:

[0046] When cooling the gas, the water pump mechanism 3 starts to drive the cooling water to flow along the water inlet pipe 31, the lower head 41, the heat exchange plate 43, the upper head 42 and the water outlet pipe 32, and absorbs the heat transferred from the heat exchange plate 43 and the fins 431. The fan 2 starts at the same time, driving the gas to flow along the gap between the ventilation panel 11 and the heat exchange plate 43, and finally blown out of the box 1 by the fan 2. When the gas flows through the heat exchange plate 43, the heat of the gas is transferred to the fins 431 and the heat exchange plate 43, and then the heat is taken away by the cooling water.

[0047] It can be seen that the above-mentioned integrated water machine, the air inlet 111 is set on the side of the box body 1, the fan 2 is set on the upper panel 12 of the box body 1, and the cooling mechanism 4 is set obliquely between the air inlet 111 and the fan 2. Compared with the ordinary gas linear flow structure, the fan 2 of the utility model changes the flow direction of the gas without increasing the volume of the equipment, and the fan 2 exhausts upward to reduce interference with other equipment. In addition, the fan 2 is close to the air inlet 111 to ensure the gas circulation rate. The volume of the tilted cooling mechanism 4 can be larger and fit the flow direction of the gas to ensure the cooling effect.

[0048] The technical features of the above embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0049] The above embodiments only express several implementation methods of the utility model, and the descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. Integrated water machine, characterized by: It includes a box, a fan and a cooling mechanism, wherein: The box body comprises an upper panel and a lower panel arranged in parallel, the upper panel and the lower panel are connected by a side panel, a plurality of the side panels are sealed and connected in sequence end to end, and one of the side panels is vacant to form an air inlet; The fan is arranged on the upper panel; The cooling mechanism is obliquely arranged inside the box body, one end of the cooling mechanism is connected to the connection between the air inlet and the upper panel, and the other end of the cooling mechanism is connected to the side panel away from the air inlet.

2. The integrated water machine according to claim 1, characterized in that: The cooling mechanism comprises a lower head, an upper head and a plurality of heat exchange plates communicating with the upper head and the lower head, and fins are arranged between the heat exchange plates.

3. The integrated water machine according to claim 2, characterized in that: The lower end cover is provided with a drain port, and the upper end cover is provided with an exhaust valve.

4. The integrated water machine according to claim 1, characterized in that: A water pump mechanism is arranged in the box body between the cooling mechanism and the air inlet.

5. The integrated water machine according to claim 4, characterized in that: The water pump mechanism comprises a water inlet pipe and a water outlet pipe connected to the cooling mechanism, and the water inlet pipe and the water outlet pipe extend out of the box body and are provided with external threaded joints.

6. The integrated water machine according to claim 5, characterized in that: A ball valve is arranged on the water outlet pipe.

7. The integrated water machine according to claim 1, characterized in that: A ventilation panel is arranged at the air inlet, and a plurality of mesh holes are opened on the ventilation panel.

8. The integrated water machine according to claim 1, characterized in that: The side panel is provided with a pipe support, and the pipe support is provided with a pipe clamp.

9. The integrated water machine according to claim 1, characterized in that: A forklift hole is horizontally provided on the lower panel.

10. The integrated water machine according to claim 1, characterized in that: A plurality of eye screws are arranged on the upper panel.

Images