Plasma spraying waste gas filtering device
By designing an automated filter element replacement system, the filter element replacement process of plasma spraying waste gas filter device is simplified, the problem of cumbersome replacement of filter elements in the prior art is solved, and the efficiency of waste gas filtration is improved.
Patent Information
- Application Number
- CN202421105610.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing plasma spraying waste gas filtration device is cumbersome to replace the filter element, which affects the efficiency of waste gas filtration.
A plasma spray exhaust gas filter device including an air intake device and a filter device is designed. The controller is used to control the plug connector to move and quickly remove and replace the filter element. The automatic replacement of the filter element is achieved through the electric push rod and gear system, reducing manual operation steps.
The filter element replacement process is simplified, the replacement time is reduced, and the efficiency of exhaust gas filtration is improved.
Smart Images

Figure CN222324609U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment, in particular to a plasma spraying waste gas filtering device. Background Art
[0002] Plasma spraying is a high-temperature melt spraying technology that is widely used in machinery, electronics, aerospace and other fields. However, during the plasma spraying process, a large amount of exhaust gas is generated, which contains particulate matter and harmful gases, causing serious impacts on the environment and human health. The existing exhaust gas filtering device is cumbersome to replace the filter element, so a plasma spraying exhaust gas filtering device is urgently needed to solve the above problems. Utility Model Content
[0003] The purpose of the utility model is to provide a plasma spraying waste gas filtering device to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plasma spraying exhaust gas filter device, comprising an air intake device and a filter device, wherein the filter device is arranged on the air intake device, and the air intake device comprises a filter bin, a conical bin cover, a box cover, a fan, a core changing box, a controller, a gear guide rail, a rubber gasket, a push rod, a sliding rod, an air intake pipe, a partition, an electric push rod, a telescopic bellows and a plug joint, the conical bin cover is fixedly connected to the top end of the filter bin, the fan is fixedly connected to the conical bin cover through an air duct, and the fan is located on one side of the filter bin, the core changing box is fixedly connected to the outside of the filter bin, the box cover is rotatably connected to the top end of the core changing box, the controller is fixedly connected to one side of the core changing box, the gear guide rail is fixedly connected to the inner bottom end of the filter bin, and the One end of the push rod is fixedly connected to one side of the interior of the filter bin, and the rubber gasket is fixedly connected to the other end of the push rod, the sliding rod is symmetrically arranged, and one end of the sliding rod is fixedly connected to one side of the interior of the filter bin, and the other end of the sliding rod is fixedly connected to the core changing box, and the push rod and the gear guide rail are both located between the two sliding rods, the push rod is located above the gear guide rail, the air intake pipe is fixedly connected to the outside of the filter bin, and the core changing box is located between the fan and the air intake pipe, the partition is fixedly connected to the inside of the conical bin cover, the electric push rod is symmetrically arranged, and the bottom end of the electric push rod is fixedly mounted on the partition, one end of the telescopic bellows is fixedly connected to the middle of the partition, and the plug connector is fixedly connected to the other end of the telescopic bellows.
[0005] Preferably, the filtering device includes a filter element, a slot, a fixed base, a block, a sliding bracket, a motor and a gear, the block is symmetrically fixedly connected to both sides of the bottom end of the filter element, the slot is symmetrically opened on the inner side of the fixed base, and the slot matches the block, the sliding bracket is symmetrically fixedly connected to the bottom end of the fixed base, the motor is fixedly installed in the middle of the bottom end of the fixed base, and the gear is fixedly connected to the driving end of the motor.
[0006] Preferably, the sliding bracket is slidably connected to the sliding rod, the gear is meshingly connected to the gear guide rail, and the end of the plug connector away from the telescopic bellows is fixedly plugged into the top end of the filter element.
[0007] Preferably, the controller is electrically connected to the fan, the electric push rod and the motor respectively.
[0008] Preferably, a pull ring is provided at the top end of the box cover, and a sealing rubber pad is provided at the bottom end of the box cover.
[0009] Preferably, a side of the core changing box away from the filter bin is made of transparent glass.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0011] The utility model reduces the tedious operation when replacing the filter element. The filter element is quickly removed by controlling the plug connector of the filter element to move through the controller, and then the filter element is controlled to move to the element replacement box for replacement, thus realizing replacement without removal, reducing the time of replacing the filter element and improving the efficiency of exhaust gas filtration. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the main three-dimensional structure of the utility model;
[0013] Figure 2 It is a schematic diagram of the front structure of the main body in the utility model;
[0014] Figure 3 It is a schematic diagram of the structure of the air intake device in the utility model;
[0015] Figure 4 It is a partial structural schematic diagram of the air intake device in the utility model;
[0016] Figure 5 It is a schematic diagram of the structure of the filtering device in the utility model.
[0017] In the figure: 1-air intake device, 2-filter device, 3-filter bin, 4-conical bin cover, 5-box cover, 6-fan, 7-core changing box, 8-controller, 9-gear guide rail, 10-rubber gasket, 11-top rod, 12-slide rod, 13-intake pipe, 14-partition, 15-electric push rod, 16-telescopic bellows, 17-plug connector, 18-filter element, 19-card slot, 20-fixed base, 21-card block, 22-sliding bracket, 23-motor, 24-gear. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-5 , an embodiment of the utility model: a plasma spraying exhaust gas filtering device, comprising an air intake device 1 and a filtering device 2, the filtering device 2 is arranged on the air intake device 1, the air intake device 1 comprises a filtering bin 3, a conical bin cover 4, a box cover 5, a fan 6, a core changing box 7, a controller 8, a gear guide rail 9, a rubber gasket 10, a push rod 11, a slide bar 12, an air intake pipe 13, a partition 14, an electric push rod 15, a telescopic bellows 16 and a plug connector 17, the conical bin cover 4 is fixedly connected to the top of the filtering bin 3, the fan 6 is fixedly connected to the conical bin cover 4 through the air duct, and the fan 6 is located on one side of the filtering bin 3, the core changing box 7 is fixedly connected to the outside of the filtering bin 3, the box cover 5 is rotatably connected to the top of the core changing box 7, the controller 8 is fixedly connected to one side of the core changing box 7, and the gear guide rail 9 is fixedly connected to the inside of the filtering bin 3 At the bottom, one end of the push rod 11 is fixedly connected to one side of the interior of the filter bin 3, the rubber gasket 10 is fixedly connected to the other end of the push rod 11, the sliding rod 12 is symmetrically arranged, and one end of the sliding rod 12 is fixedly connected to one side of the interior of the filter bin 3, and the other end of the sliding rod 12 is fixedly connected to the core changing box 7, and the push rod 11 and the gear guide rail 9 are both located between the two sliding rods 12, the push rod 11 is located above the gear guide rail 9, the air intake pipe 13 is fixedly connected to the outside of the filter bin 3, and the core changing box 7 is located between the fan 6 and the air intake pipe 13, the partition 14 is fixedly connected to the inside of the conical bin cover 4, the electric push rod 15 is symmetrically arranged, and the bottom end of the electric push rod 15 is fixedly mounted on the partition 14, one end of the telescopic bellows 16 is fixedly connected to the middle of the partition 14, and the plug connector 17 is fixedly connected to the other end of the telescopic bellows 16.
[0020] The filtering device 2 includes a filter element 18, a slot 19, a fixed base 20, a block 21, a sliding bracket 22, a motor 23 and a gear 24. The block 21 is symmetrically fixedly connected to both sides of the bottom end of the filter element 18, the slot 19 is symmetrically opened on the inner side of the fixed base 20, and the slot 19 matches the block 21. The sliding bracket 22 is symmetrically fixedly connected to the bottom end of the fixed base 20, the motor 23 is fixedly installed in the middle of the bottom end of the fixed base 20, and the gear 24 is fixedly connected to the driving end of the motor 23.
[0021] The sliding bracket 22 is slidably connected to the sliding rod 12, and the gear 24 is meshedly connected to the gear guide rail 9. When the gear 24 drives the fixed base 20 to move, the sliding bracket 22 slides on the sliding rod 12, which is more stable and avoids tilting. The end of the plug connector 17 away from the telescopic bellows 16 is fixedly plugged into the top of the filter element 18, and the plug connector 17 is plugged into the filter element 18 to facilitate the operation of replacing the filter element 18.
[0022] The controller 8 is electrically connected to the fan 6 , the electric push rod 15 and the motor 23 respectively, and the filter element 18 can be replaced more conveniently through the control of the controller.
[0023] A pull ring is provided at the top end of the box cover 5 to facilitate opening the box cover 5, and a sealing rubber pad is provided at the bottom end of the box cover 5 to facilitate sealing and improve the efficiency of the fan.
[0024] The side of the core changing box 7 away from the filter chamber 3 is set to be made of transparent glass material, which is convenient for observing the equipment status in the filter chamber 3 and checking whether the filter element 18 is installed in place or needs to be replaced.
[0025] Working principle: During use, first connect the air inlet pipe 13 to the air outlet pipe of the paint spraying room, then start the fan 6 through the controller 8, and the fan 6 draws the air in the conical bin cover 4 through the air pipe. Under the action of atmospheric pressure, the air in the paint spraying room is sucked into the air inlet pipe 13, and the air enters the filter bin 3 through the air inlet pipe 13, and then enters the telescopic bellows 16 through the inside of the filter element 18 after being filtered by the filter element 18. The filtered air is transported to the conical bin cover 4 by the telescopic bellows 16 and is drawn away by the fan 6 and transported to the next processing device. When the filter element 18 needs to be replaced, the filter element 18 is replaced by the fan 6. The fan 6 is turned off through the controller 8, and the box cover 5 is opened by pulling the pull ring on the box cover 5 by external force, and then the electric push rod 15 is controlled to retract through the controller 8, and the end of the electric push rod 15 drives the plug connector 17 to move upward until the plug connector 17 leaves the inside of the filter element 18, and then the motor 23 is controlled to start through the controller 8, and the driving end of the motor 23 drives the gear 24 to rotate. Since the gear 24 is meshed and connected with the gear guide rail 9, the rotation of the gear 24 drives the motor 23 to move, and the movement of the motor 23 drives the fixed base 20 to move, and the movement of the fixed base 20 drives the filter element 1 8 moves until the filter element 18 completely enters the core changing box 7. At this time, the motor 23 is turned off by the controller 8, and then the filter element 18 is twisted by external force. The rotation of the filter element 18 drives the block 21 to rotate until the top of the block 21 is separated from the fixed base 20. Then the filter element 18 is lifted to the outside of the core changing box 7 by external force, and then a new filter element 18 is taken, and the block 21 is aligned with the card slot 19 and inserted. Then the filter element 18 is twisted by external force to fix it, and then the motor 23 is controlled to reverse by the controller 8. The driving end of the motor 23 drives the gear 24 to rotate, and the gear 24 drives the motor 23 Move toward the filter bin 3, the movement of the motor 23 drives the fixed base 20 to move, and the movement of the fixed base 20 drives the filter element 18 to move, until the fixed base 20 is close to the side of the rubber gasket 10 away from the top rod 11, and the motor 23 is controlled to be closed through the controller 8, and then he makes a controller 8 to control the electric push rod 15 to extend, and the end of the electric push rod 15 drives the plug connector 17 to move downward, until the plug end of the plug connector 17 is inserted into the interior of the filter element 18, and then the box cover 5 is rotated by external force to cover the core replacement box 7, and then the fan 6 is controlled by the controller 8 to start and continue to filter harmful air.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plasma spraying waste gas filtering device, comprising an air intake device (1) and a filtering device (2), characterized in that: The filter device (2) is arranged on the air intake device (1), and the air intake device (1) comprises a filter bin (3), a conical bin cover (4), a box cover (5), a fan (6), a core replacement box (7), a controller (8), a gear guide rail (9), a rubber gasket (10), a push rod (11), a slide rod (12), an air intake pipe (13), a partition (14), an electric push rod (15), a telescopic bellows (16) and a plug connector (17), the conical bin cover (4) is fixedly connected to the top of the filter bin (3), and the The fan (6) is fixedly connected to the conical bin cover (4) through an air duct, and the fan (6) is located on one side of the filter bin (3), the core changing box (7) is fixedly connected to the outside of the filter bin (3), the box cover (5) is rotatably connected to the top of the core changing box (7), the controller (8) is fixedly connected to one side of the core changing box (7), the gear guide rail (9) is fixedly connected to the inner bottom end of the filter bin (3), and one end of the top rod (11) is fixedly connected to the inner bottom end of the filter bin (3). The rubber gasket (10) is fixedly connected to the other end of the push rod (11), the slide rod (12) is symmetrically arranged, and one end of the slide rod (12) is fixedly connected to the inner side of the filter bin (3), and the other end of the slide rod (12) is fixedly connected to the core changing box (7), and the push rod (11) and the gear guide rail (9) are both located between the two slide rods (12), the push rod (11) is located above the gear guide rail (9), and the air intake pipe (13) is fixedly connected On the outside of the filter bin (3), the core changing box (7) is located between the fan (6) and the air inlet pipe (13), the partition (14) is fixedly connected to the inside of the conical bin cover (4), the electric push rod (15) is symmetrically arranged, and the bottom end of the electric push rod (15) is fixedly installed on the partition (14), one end of the telescopic bellows (16) is fixedly connected to the middle of the partition (14), and the plug connector (17) is fixedly connected to the other end of the telescopic bellows (16).
2. The plasma spraying exhaust gas filtering device according to claim 1, characterized in that: The filtering device (2) comprises a filter element (18), a slot (19), a fixed base (20), a block (21), a sliding bracket (22), a motor (23) and a gear (24); the block (21) is symmetrically fixedly connected to both sides of the bottom end of the filter element (18); the slot (19) is symmetrically arranged on the inner side of the fixed base (20), and the slot (19) matches the block (21); the sliding bracket (22) is symmetrically fixedly connected to the bottom end of the fixed base (20); the motor (23) is fixedly mounted at the middle of the bottom end of the fixed base (20); and the gear (24) is fixedly connected to the driving end of the motor (23).
3. The plasma spraying exhaust gas filtering device according to claim 2, characterized in that: The sliding bracket (22) is slidably connected to the sliding rod (12), the gear (24) is meshingly connected to the gear guide rail (9), and the end of the plug connector (17) away from the telescopic bellows (16) is fixedly plugged into the top end of the filter element (18).
4. The plasma spraying exhaust gas filtering device according to claim 3, characterized in that: The controller (8) is respectively electrically connected to the fan (6), the electric push rod (15) and the motor (23) by wires.
5. The plasma spraying exhaust gas filtering device according to claim 4, characterized in that: A pull ring is provided at the top end of the box cover (5), and a sealing rubber pad is provided at the bottom end of the box cover (5).
6. The plasma spraying exhaust gas filtering device according to claim 5, characterized in that: The side of the core changing box (7) away from the filtering bin (3) is made of transparent glass.