Coating mechanism with uniform feeding function

By designing a coating mechanism for uniform feeding, the combination of the deposited inclined plate and the feeding head is used to solve the problem of inconsistent slurry flow rate during the coating process, achieving a more uniform coating effect and a more stable internal pressure.

CN222325559UActive Publication Date: 2025-01-10DONGGUAN TONGMENG MASCH CO LTD
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Patent Information

Application Number
CN202420738248.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-01-10
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

During the coating process, the slurry flow rate at both sides of the substrate and the intermediate position is inconsistent, resulting in uneven internal pressure and affecting the coating effect.

Method used

A uniform feed coating mechanism is designed, including a mounting frame, feed roller, coated steel roller, comma scraper, feed head and deposit cavity. Through the design of the deposit incline plate and feed head, the slurry is ensured. Even input, avoid accumulation and achieve consistency of flow velocity.

Benefits of technology

The consistency of the slurry flow rate between both sides of the substrate and the intermediate position is achieved, the uniformity and quality of the coating are improved, and the coating instability caused by uneven internal pressure is prevented.

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Abstract

The utility model discloses a coating mechanism with uniform feeding, which comprises a mounting frame, a feeding roller, a coating steel roller, a comma scraper, a feeding head and a material accumulating cavity, the feeding roller is rotatably connected to the lower end of the mounting frame, the comma scraper is positioned at the upper end of the mounting frame, the coating steel roller is positioned between the comma scraper and the feeding roller, a material accumulating inclined plate is arranged at the lower end of the material accumulating cavity, and the feeding head is arranged on the material accumulating cavity. A material passing opening is formed between the material accumulation inclined plate and the coating steel roller, a feeding opening is formed in the rear end of the material accumulation cavity, an outlet of the material supply head is located in the feeding opening, and the feeding opening is in a strip shape. According to the coating mechanism with the uniform feeding function, the material accumulation cavity can be uniformly filled with slurry, and the situation that the volume ratio and the coating effect of the slurry are affected due to the fact that accumulated materials are concentrated at the same position to form non-uniform internal pressure and unstable coating flow speed is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating, in particular to a coating mechanism with uniform material feeding. Background Art

[0002] A method of coating a paste polymer, a molten polymer or a polymer melt on paper, cloth or a plastic film to obtain a composite material (film). In a conventional coating mechanism, a separate orifice is used to inject slurry. When the slurry converges in a material accumulation chamber, there is more slurry in the middle of the material accumulation chamber and less slurry on both sides, resulting in a higher internal pressure in the middle during coating, affecting the volume ratio of the slurry. The slurry flow rate during coating will also be different in the middle and on both sides. Utility Model Content

[0003] One purpose of the utility model is to provide a coating mechanism with uniform feeding, so that during the coating process, the slurry flow rates at both sides and the middle of the substrate are consistent, and the uniform coating effect is better.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] A coating mechanism for uniform material feeding comprises a mounting frame, a feed roller, a coating steel roller, a comma scraper, a feed head and a material accumulation chamber, wherein the feed roller is rotatably connected to the lower end of the mounting frame, the comma scraper is located at the upper end of the mounting frame, the coating steel roller is located between the comma scraper and the feed roller, a material accumulation inclined plate is provided at the lower end of the material accumulation chamber, a material passing port is formed between the material accumulation inclined plate and the coating steel roller, a feed port is provided at the rear end of the material accumulation chamber, an outlet of the feed head is located on the feed port, and the feed port is in the shape of a strip.

[0006] As a preferred technical solution, feeding cylinders are fixed to the lower ends of both sides of the mounting frame, the driving ends of the feeding cylinders are connected obliquely upward to feeding plates, and the ends of the feeding rollers are rotatably connected to the feeding plates.

[0007] As a preferred technical solution, scraper moving slide rails are arranged on the upper ends of both sides of the mounting frame, and the end of the comma scraper is connected to a scraper seat, and the scraper seat slides on the scraper moving slide rails.

[0008] As a preferred technical solution, scraper adjustment slide rails are arranged on the upper ends of both sides of the mounting frame, a scraper nut seat is in close contact with the scraper seat, the scraper nut seat slides on the scraper adjustment slide rails, and a scraper adjustment screw is threadedly connected to the scraper nut seat.

[0009] As a preferred technical solution, a feed slide is arranged in the middle of the mounting frame along the horizontal direction, a feed slide is slidably connected to the feed slide, and the feed head and the material accumulation chamber are both installed on the feed slide.

[0010] As a preferred technical solution, a feeding cylinder is fixed on the mounting frame, and a driving end of the feeding cylinder is connected to the feeding slide.

[0011] As a preferred technical solution, the lower end of the material accumulation inclined plate is connected to a material accumulation slide, the material accumulation slide slides on the material feeding slide, the material accumulation handwheel is rotatably connected to the material feeding slide, a material accumulation shaft is connected between the material accumulation handwheel and the material accumulation slide, and the material accumulation shaft is threadedly connected to the material feeding slide.

[0012] The beneficial effects of the utility model are: providing a coating mechanism with uniform material supply, which can evenly fill the slurry in the material accumulation cavity to prevent the accumulation of materials from being concentrated in the same place to form uneven internal pressure, unstable coating flow rate, and affecting the volume ratio of the slurry and the coating effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The utility model is further described in detail below based on the drawings and embodiments.

[0014] Figure 1 It is a first overall structural schematic diagram of a coating mechanism for uniform feeding described in an embodiment;

[0015] Figure 2 A second overall structural schematic diagram of a coating mechanism for uniform feeding according to an embodiment;

[0016] Figure 3 It is a schematic diagram of the inner structure of a coating mechanism for uniform feeding described in an embodiment;

[0017] Figure 4 A cross-sectional view of a coating mechanism for uniform material feeding according to an embodiment;

[0018] Figure 5 It is a partial structural diagram of the upper end of a coating mechanism for uniform feeding described in an embodiment;

[0019] Figure 6 This is a partial structural diagram of the lower end of a coating mechanism for uniform feeding described in an embodiment.

[0020] Figures 1 to 6 middle:

[0021] 1. Mounting frame; 2. Feeding roller; 3. Coating steel roller; 4. Comma scraper; 5. Feeding head; 6. Accumulation chamber; 7. Accumulation tilting plate; 8. Material passing port; 9. Feeding port; 10. Feeding cylinder; 11. Feeding plate; 12. Scraper moving slide rail; 13. Scraper seat; 14. Scraper adjustment slide rail; 15. Scraper nut seat; 16. Scraper adjustment screw; 17. Feeding slide rail; 18. Feeding slide seat; 19. Feeding cylinder; 20. Accumulation slide seat; 21. Accumulation hand wheel; 22. Accumulation shaft; 23. Base material; 24. Slurry. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0023] like Figures 1 to 6 As shown, in this embodiment, a coating mechanism with uniform feeding includes a mounting frame 1, a feeding roller 2, a coating steel roller 3, a comma scraper 4, a feeding head 5 and a material accumulation chamber 6, the feeding roller 2 is rotatably connected to the lower end of the mounting frame 1, the comma scraper 4 is located at the upper end of the mounting frame 1, the coating steel roller 3 is between the comma scraper 4 and the feeding roller 2, a material accumulation inclined plate 7 is provided at the lower end of the material accumulation chamber 6, a material passing port 8 is formed between the material accumulation inclined plate 7 and the coating steel roller 3, a feed port 9 is provided at the rear end of the material accumulation chamber 6, the outlet of the feeding head 5 is located on the feed port 9, and the feed port 9 is in a strip shape.

[0024] The substrate 23 moves upward from the bottom, moves upward under the action of the feeding roller 2 and the coating steel roller 3, passes through the feeding port 8 between the material accumulation chamber 6 and the coating steel roller 3, and then passes upward between the comma scraper 4 and the coating steel roller 3 to scrape the layer, and finally moves out. During this period, the feeding head 5 continuously feeds the slurry 24 to the material accumulation chamber 6. When the feeding head 5 is feeding, since the feeding port 9 formed by the material accumulation inclined plate 7 is in a strip shape, the input of the slurry 24 is also uniformly input from the strip-shaped feeding port 9, and the accumulation of the material input from a single port will not be concentrated. It is transported downward from the material accumulation inclined plate 7 to the feeding port 8 of the material accumulation chamber 6, so that it is evenly coated on the substrate 23, and the layer is scraped under the action of the gap between the upper comma scraper 4 and the coating steel roller 3, thereby ensuring the thickness and quality of the coating.

[0025] A feeding cylinder 10 is fixed to the lower ends of both sides of the mounting frame 1, and a driving end of the feeding cylinder 10 is connected to a feeding plate 11 in an inclined manner upward, and the end of the feeding roller 2 is rotatably connected to the feeding plate 11. The feeding cylinder 10 controls the position of the feeding plate 11 through the driving end, thereby controlling the distance between the feeding roller 2 and the coating steel roller 3, and applying substrates 23 of different thicknesses.

[0026] Scraper moving slide rails 12 are arranged on the upper ends of both sides of the mounting frame 1, and scraper seats 13 are connected to the ends of the comma scraper 4. The scraper seats 13 slide on the scraper moving slide rails 12. Moreover, scraper adjustment slide rails 14 are arranged on the upper ends of both sides of the mounting frame 1, and scraper nut seats 15 are in contact with the scraper seats 13. The scraper nut seats 15 slide on the scraper adjustment slide rails 14. The scraper nut seats 15 are threadedly connected with scraper adjustment screws 16. The rotation of the scraper adjustment screws 16 is manually adjusted to control the forward and backward movement of the scraper nut seats 15. The position of the scraper seats 13 is changed by the upper end of the scraper nut seats 15, and the movement of the comma scraper 4 is accurately controlled under the guidance of the scraper adjustment slide rails 14 to meet the distance between the scraper seats 13 and the coating steel roller 3, so as to achieve the adjustment of different coating thicknesses.

[0027] A feeding slide 17 is arranged in the middle part of the mounting frame 1 along the horizontal direction, and a feeding slide 18 is slidably connected to the feeding slide 17. The feeding head 5 and the material accumulation chamber 6 are both installed on the feeding slide 18. A feeding cylinder 19 is fixed on the mounting frame 1, and the driving end of the feeding cylinder 19 is connected to the feeding slide 18. The lower end of the material accumulation inclined plate 7 is connected to the material accumulation slide 20, and the material accumulation slide 20 slides on the feeding slide 18. A material accumulation hand wheel 21 is rotatably connected to the feeding slide 18, and a material accumulation rotating shaft 22 is connected between the material accumulation hand wheel and the material accumulation slide 20, and the material accumulation rotating shaft 22 is threadedly connected to the feeding slide 18.

[0028] When controlling the distance between the material accumulation chamber 6 and the coating steel roller 3, the forward and backward movement of the feeding slide 18 is controlled by the feeding cylinder 19, so that the front and rear position of the material accumulation chamber 6 is changed. At the same time, in order to meet the feeding needs, the distance between the material accumulation chamber 6 and the feeding head 5 is changed, and the material accumulation hand wheel 21 is manually turned. The material accumulation slide 20 is moved by rotating the material accumulation shaft 22, which causes the spacing of the feeding head 5 on the feeding slide 18 to change.

[0029] It should be stated that the above-mentioned specific implementation methods are only preferred embodiments of the present utility model and the technical principles used. Within the technical scope disclosed by the present utility model, any changes or substitutions that can be easily thought of by technicians familiar with this technical field should be included in the protection scope of the present utility model.

Claims

1. A coating mechanism with uniform feeding, characterized in that: It includes a mounting frame, a feed roller, a coating steel roller, a comma scraper, a feed head and a material accumulation chamber, wherein the feed roller is rotatably connected to the lower end of the mounting frame, the comma scraper is located at the upper end of the mounting frame, the coating steel roller is located between the comma scraper and the feed roller, a material accumulation inclined plate is provided at the lower end of the material accumulation chamber, a material passing port is formed between the material accumulation inclined plate and the coating steel roller, a feed port is provided at the rear end of the material accumulation chamber, the outlet of the feed head is located on the feed port, and the feed port is in a strip shape.

2. A coating mechanism for uniform feeding according to claim 1, characterized in that: A feeding cylinder is fixed to the lower ends of both sides of the mounting frame, a driving end of the feeding cylinder is connected to a feeding plate in an inclined manner upward, and the end of the feeding roller is rotatably connected to the feeding plate.

3. A coating mechanism for uniform feeding according to claim 1, characterized in that: The upper ends of both sides of the mounting frame are provided with scraper moving slide rails, the end of the comma scraper is connected with a scraper seat, and the scraper seat slides on the scraper moving slide rails.

4. A coating mechanism for uniform feeding according to claim 3, characterized in that: Scraper adjustment slide rails are arranged on the upper ends of both sides of the mounting frame, a scraper nut seat is in close contact with the scraper seat, the scraper nut seat slides on the scraper adjustment slide rails, and a scraper adjustment screw is threadedly connected to the scraper nut seat.

5. A coating mechanism for uniform feeding according to claim 1, characterized in that: A feeding slide rail is arranged in the middle of the mounting frame along the horizontal direction, a feeding slide seat is slidably connected to the feeding slide rail, and the feeding head and the material accumulation chamber are both mounted on the feeding slide seat.

6. A coating mechanism for uniform feeding according to claim 5, characterized in that: A feeding cylinder is fixed on the mounting frame, and a driving end of the feeding cylinder is connected to the feeding slide.

7. A coating mechanism for uniform feeding according to claim 5, characterized in that: The lower end of the material accumulation inclined plate is connected with a material accumulation slide, the material accumulation slide slides on the material feeding slide, the material feeding slide is rotatably connected with a material accumulation hand wheel, a material accumulation shaft is connected between the material accumulation hand wheel and the material accumulation slide, and the material accumulation shaft is threadedly connected to the material feeding slide.