Steel surface flatness detection device
By designing an automated steel surface planarity detection device, automated inspection and classified transportation are achieved using detection frames, conveyor rollers and conveyor belts, the problems of low detection efficiency and manual handling cost in the prior art are solved, and the detection efficiency and convenience are improved .
Patent Information
- Application Number
- CN202420605774.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The surface planarity detection efficiency of existing steels is low, and the classification and handling of qualified and unqualified sheets require manual operation, which is laborious and low efficiency.
A steel surface plane detection device is designed, including a detection frame, detection assembly, conveyor roller, feed conveyor belt and discharge frame. It realizes automatic detection and classified transportation through electric telescopic rods and reversing conveyor belts, and uses erasable Line drawing pens and pigment storage tanks mark unqualified areas.
It improves detection efficiency, realizes automated steel planarity detection and classified transportation, reduces manual operations, and improves detection efficiency and convenience.
Smart Images

Figure CN222325838U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel material flatness detection, in particular to a steel material surface flatness detection device. Background Art
[0002] Steel is a material of a certain shape, size and performance made from steel ingots, billets or steel through pressure processing, including rebar, cold-rolled and hot-rolled plates, galvanized plates and other steel plates. When the steel leaves the factory, in order to ensure the quality, the flatness of the steel needs to be tested;
[0003] In the existing steel surface flatness inspection, personnel usually use tools to inspect the flatness of construction steel. After the inspection, unqualified parts are usually marked manually with scrubbable paint for subsequent rework and polishing. The inspection efficiency is low, and qualified and unqualified plates are usually manually carried and placed, which is more laborious. Utility Model Content
[0004] The main purpose of the utility model is to provide a steel surface flatness detection device, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A steel surface flatness detection device comprises a detection frame, a feeding conveyor belt is installed at the front position inside the detection frame, and a detection component is arranged at the rear position of the top end of the detection frame;
[0007] The detection assembly includes a mounting frame, which is fixedly mounted at the rear position of the top of the detection frame, an electric telescopic rod 1 is installed at the center position of the top of the mounting frame, the bottom end of the push rod of the electric telescopic rod 1 is fixedly connected to a fixing plate, the front end of the fixing plate is fixedly connected to a plurality of fixing rods, a movable rod is movably connected through the upper and lower ends of the fixing rod, a rotating rod is installed at the bottom of the movable rod, an erasable marker is installed at the top of the movable rod through a mounting seat, a bracket is fixedly connected to one side of the movable rod, a mounting box is installed at the top of the bracket through bolts, a drawing paper matching the erasable marker is provided on the side of the bracket close to the erasable marker, a plurality of conveying rollers are rotatably installed inside the detection frame and below the movable rod, and a steel plate body is provided on the top surface of the conveying roller, and the top surface of the steel plate body is in contact with the outer ring of the rotating rod.
[0008] As a further solution of the utility model, several conveying rollers are arranged equidistantly in the detection frame, and the outer rings of the conveying rollers are flush with the top surface of the feed conveyor belt. Feeding motor 1 and feeding motor 2 are installed on one side of the detection frame. The shaft of the feeding motor is connected to the rotating shaft of the feed conveyor belt, and the shaft of the feeding motor 2 is connected to several conveying rollers through a transmission belt.
[0009] As a further solution of the utility model, the rear end of the detection frame is fixedly connected to a discharging frame, and a reversing conveyor belt is installed inside the discharging frame through a roller. Two electric telescopic rods are movably installed on both sides of the discharging frame, and the two electric telescopic rods are connected to both sides of the roller located at the rear of the reversing conveyor belt. A reversing motor is installed on one side of the discharging frame, and the reversing motor is connected to the reversing conveyor belt roller.
[0010] As a further solution of the utility model, the push rod of the second electric telescopic rod is movably connected to both sides of the roller, and movable grooves matching the rollers are provided on both sides of the discharging rack. A discharging conveyor belt 1 is installed at the upper position inside the discharging rack, and a discharging conveyor belt 2 is installed at the lower position inside the discharging rack.
[0011] As a further solution of the utility model, the top surfaces of the discharging conveyor belt 1, the reversing conveyor belt and the conveying roller are flush, and two discharging motors are installed on one side of the discharging frame, and the shafts of the two discharging motors are respectively connected to the discharging conveyor belt 1 and the discharging conveyor belt 2.
[0012] As a further solution of the utility model, a contact switch matching the erasable marker is provided at the bottom end of the installation box, a mounting groove is provided inside the fixed rod, the outer ring of the movable rod is fixedly connected with a ring plate in the installation groove, a spring is installed in the installation groove, and the upper and lower ends of the spring are fixedly connected to the ring plate and the fixed rod respectively.
[0013] As a further solution of the utility model, a paint storage tank is installed at the rear position of the outer ring of the movable rod, a spray head is arranged at the bottom end of the paint storage tank, and an electromagnetic valve is arranged at the connection between the paint storage tank and the spray head.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The utility model sets a detection component, a transmission roller, and a feeding conveyor belt to cooperate with each other. During the detection, the flatness is detected by contacting the top surface of the steel plate body with the rotating rod. At the same time, when the flatness is unqualified, the scrubbable paint is sprayed out through the paint storage tank, which is convenient for marking the unqualified parts and subsequent processing, and the detection efficiency is high.
[0016] Through the cooperation of the installation box, erasable marking pen, electric telescopic rod 2, reversing conveyor belt, discharging conveyor belt 1 and discharging conveyor belt 2, when the steel plate is uneven, a line can be drawn on the drawing paper with the erasable marking pen to facilitate observation of the height of the highest protrusion of the steel plate body. At the same time, the contact switch on the installation box is used to control the electric telescopic rod 2 to adjust the inclination of the reversing conveyor belt, which facilitates the classification and transportation of qualified steel and unqualified steel, without the need for personnel to move and place the steel for classification, thus saving trouble and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a steel surface flatness detection device of the utility model;
[0018] Figure 2 It is a schematic diagram of the internal structure of a detection frame and a discharging frame in the overall structure of a steel surface flatness detection device of the utility model;
[0019] Figure 3 It is a schematic diagram of the connection between the reversing conveyor belt and the electric telescopic rod 2 in the overall structure of a steel surface flatness detection device of the utility model;
[0020] Figure 4 The utility model is a schematic diagram of the structure of a detection component in a steel surface flatness detection device.
[0021] In the figure: 1. detection frame; 2. feeding conveyor belt; 3. conveyor roller; 4. detection assembly; 5. mounting frame; 6. electric telescopic rod 1; 7. fixed rod; 8. movable rod; 9. rotating rod; 10. erasable marker pen; 11. drawing paper; 12. mounting box; 13. paint storage tank; 14. steel plate body; 15. discharging frame; 16. reversing conveyor belt; 17. electric telescopic rod 2; 18. discharging conveyor belt 1; 19. discharging conveyor belt 2. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1-4 As shown, a steel surface flatness detection device comprises a detection frame 1, a feed conveyor belt 2 is installed at the front position inside the detection frame 1, and a detection component 4 is arranged at the rear position of the top end of the detection frame 1;
[0024] The detection component 4 includes a mounting frame 5, which is fixedly mounted at the rear position of the top of the detection frame 1, and an electric telescopic rod 6 is installed at the center position of the top of the mounting frame 5. The bottom end of the push rod of the electric telescopic rod 6 is fixedly connected to a fixed plate, and the front end of the fixed plate is fixedly connected to a plurality of fixed rods 7. A movable rod 8 is movably connected through the upper and lower ends of the fixed rod 7, and a rotating rod 9 is installed at the bottom of the movable rod 8. An erasable marker 10 is installed at the top of the movable rod 8 through a mounting seat, and a bracket is fixedly connected to one side of the movable rod 8. A mounting box is installed at the top of the bracket through bolts, and a drawing paper 11 matching the erasable marker 10 is provided on the side of the bracket close to the erasable marker 10. A plurality of conveying rollers 3 are rotatably installed inside the detection frame 1 and below the movable rod 8, and a steel plate body 14 is provided on the top surface of the conveying roller 3, and the top surface of the steel plate body 14 is in contact with the outer circle of the rotating rod 9.
[0025] In this embodiment, a plurality of conveying rollers 3 are arranged at equal intervals in the detection frame 1, and the outer ring of the conveying roller 3 is flush with the top surface of the feed conveyor belt 2. A feeding motor 1 and a feeding motor 2 are installed on one side of the detection frame 1. The feed motor shaft is connected to the rotating shaft of the feed conveyor belt 2. The shaft of the feed motor 2 is connected to a plurality of conveying rollers 3 through a transmission belt. The feed conveyor belt 2 is driven to rotate by the rotation of the feed motor 1 shaft, and then the feed motor 2 shaft is driven to rotate to drive the plurality of conveying rollers 3, so as to facilitate the conveying of the steel plate body 14.
[0026] In this embodiment, the rear end of the detection frame 1 is fixedly connected to a discharge frame 15, and a reversing conveyor belt 16 is installed inside the discharge frame 15 through a roller. Electric telescopic rods 17 are movably installed on both sides of the discharge frame 15, and the electric telescopic rods 17 are connected to both sides of the roller located at the rear of the reversing conveyor belt 16. A reversing motor is installed on one side of the discharge frame 15, and the reversing motor is connected to the reversing conveyor belt 16 roller. The reversing motor is set to drive the reversing conveyor belt 16 to rotate, so as to facilitate the transportation of the steel plate body 14 after detection.
[0027] In this embodiment, the push rod of the electric telescopic rod 17 is movably connected to the two sides of the roller, and movable grooves matching the rollers are provided on both sides of the discharging rack 15. A discharging conveyor belt 18 is installed at the upper position inside the discharging rack 15, and a discharging conveyor belt 2 19 is installed at the lower position inside the discharging rack 15. By extending and retracting the push rod of the electric telescopic rod 17, the angle of the reversing conveyor belt 16 can be adjusted conveniently, so that material can be discharged as needed.
[0028] In this embodiment, the top surfaces of the discharging conveyor belt 18, the reversing conveyor belt 16 and the conveying roller 3 are flush, and two discharging motors are installed on one side of the discharging frame 15. The shafts of the two discharging motors are respectively connected to the discharging conveyor belt 18 and the discharging conveyor belt 2 19. The qualified steel plate body 14 is conveyed out through the set discharging conveyor belt 18, and the unqualified steel plate body 14 is conveyed out through the set discharging conveyor belt 2 19, so that the qualified steel plate body 14 and the unqualified steel plate body 14 can be classified and discharged for easy classification.
[0029] In this embodiment, a contact switch matching the erasable marker pen 10 is provided at the bottom end of the installation box 12, a mounting groove is opened inside the fixed rod 7, the outer ring of the movable rod 8 is fixedly connected with a ring plate in the mounting groove, a spring is installed in the mounting groove, and the upper and lower ends of the spring are respectively fixedly connected to the ring plate and the fixed rod 7. The erasable marker pen 10 is driven to rise by the movable rod 8, thereby squeezing the control switch on the installation box 12, which is convenient for detecting the flatness. At the same time, the erasable marker pen 10 is used to draw lines on the drawing paper 11, which is convenient for observing the height of the highest protrusion of the steel plate body 14.
[0030] In this embodiment, a paint storage tank 13 is installed at the rear position of the outer ring of the movable rod 8, and a nozzle is provided at the bottom of the paint storage tank 13, and an electromagnetic valve is provided at the connection between the paint storage tank 13 and the nozzle. The scrubbable paint sprayed from the paint storage tank 13 is convenient for marking unqualified parts on the steel plate body 14.
[0031] It should be noted that the utility model is a steel surface flatness detection device. When in use, first, the external conveying device can be connected to the front of the detection frame 1 as needed, so that the steel plate body 14 can be conveyed to the feed conveyor belt 2. When detecting, the feeding motor 1 and the feeding motor 2 can be started as needed, and the discharging motor and the reversing motor can be started at the same time, so that the feed motor 1 shaft can rotate to drive the feed conveyor belt 2 to rotate, and the steel plate body 14 can be transported. Then, the feed motor 2 shaft rotates to drive a number of conveying rollers 3 to rotate, and the steel plate body 14 is conveyed. When the steel plate body 14 moves to the bottom of a number of rotating rods 9, the rotating rods 9 contact the upper surface of the steel plate body 14.
[0032] When the surface of the steel plate body 14 is raised, the movable rod 8 is lifted up. Since the erasable marker 10 is fixedly installed above the movable rod 8 and the erasable marker 10 is located below the mounting box 12, the erasable marker 10 can be driven to rise through the movable rod 8, thereby squeezing the control switch on the mounting box 12, thereby opening the paint storage tank 13 and the electric telescopic rod 2 17, and turning off the feeding motor 1, spraying the scrubbable paint through the paint storage tank 13, marking the unqualified parts, and retracting the push rod of the electric telescopic rod 2 17 to drive the reversing conveyor belt. 16 is tilted until the reversing conveyor belt 16 cooperates with the discharging conveyor belt 19, so that when the steel plate body 14 is on the reversing conveyor belt 16, the reversing conveyor belt 16 transfers the steel plate body 14 to the discharging conveyor belt 19, and the electric telescopic rod 17 is set to delay for ten seconds. After ten seconds, the electric telescopic rod 17 is reset again, driving the reversing conveyor belt 16 to be flush with the discharging conveyor belt 1 18 again, which is convenient for subsequent use. At the same time, the erasable marker 10 is used to draw lines on the drawing paper 11, which is convenient for observing the height of the highest protrusion of the steel plate body 14;
[0033] When the flatness of the steel plate body 14 is qualified, the movable rod 8 will not drive the erasable marker 10 to rise to the height that touches the installation box 12, and the feeding motor 1 and the feeding motor 2 will not be turned off, so that the steel plate body 14 is transported through the conveying roller 3, the feed conveyor belt 2, the reversing conveyor belt 16, and the discharge conveyor belt 18 for discharge, thereby conveying the qualified plate out. Through the above steps, the qualified steel plate body 14 and the unqualified steel plate body 14 can be classified and discharged.
[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A steel surface flatness detection device, comprising a detection frame (1), wherein a feed conveyor belt (2) is installed at the front position inside the detection frame (1), characterized in that: A detection component (4) is arranged at the rear end of the top end of the detection frame (1); The detection assembly (4) comprises a mounting frame (5), wherein the mounting frame (5) is fixedly mounted at a rear position at the top end of the detection frame (1), an electric telescopic rod (6) is mounted at a center position at the top end of the mounting frame (5), a fixing plate is fixedly connected to the bottom end of the push rod of the electric telescopic rod (6), a plurality of fixing rods (7) are fixedly connected to the front end of the fixing plate, a movable rod (8) is movably connected through the upper and lower ends of the fixing rod (7), a rotating rod (9) is mounted at the bottom of the movable rod (8), and the top end of the movable rod (8) is fixedly mounted to the top end of the fixing plate. An erasable marker pen (10) is installed on the mounting seat, a bracket is fixedly connected to one side of the movable rod (8), a mounting box (12) is installed on the top of the bracket through bolts, and a drawing paper (11) matching the erasable marker pen (10) is provided on the side of the bracket close to the erasable marker pen (10), and a plurality of conveying rollers (3) are rotatably installed inside the detection frame (1) and below the movable rod (8), and a steel plate body (14) is provided on the top surface of the conveying roller (3), and the top surface of the steel plate body (14) is in contact with the outer ring of the rotating rod (9).
2. A steel surface flatness detection device according to claim 1, characterized in that: The plurality of conveying rollers (3) are arranged at equal intervals in the detection frame (1), and the outer rings of the conveying rollers (3) are flush with the top surface of the feed conveyor belt (2). A feed motor 1 and a feed motor 2 are installed on one side of the detection frame (1), the feed motor shaft is connected to the feed conveyor belt (2) shaft, and the feed motor shaft is connected to the plurality of conveying rollers (3) through a transmission belt.
3. A steel surface flatness detection device according to claim 2, characterized in that: The rear end of the detection frame (1) is fixedly connected to a discharging frame (15), a reversing conveyor belt (16) is installed inside the discharging frame (15) via a roller, two electric telescopic rods (17) are movably installed on both sides of the discharging frame (15), and the two electric telescopic rods (17) are connected to both sides of the roller located at the rear of the reversing conveyor belt (16), and a reversing motor is installed on one side of the discharging frame (15), and the reversing motor is connected to the roller of the reversing conveyor belt (16).
4. A steel surface flatness detection device according to claim 3, characterized in that: The push rod of the second electric telescopic rod (17) is movably connected to the two sides of the roller, and movable grooves matching the rollers are provided on both sides of the discharging frame (15). A discharging conveyor belt 1 (18) is installed at the upper position inside the discharging frame (15), and a discharging conveyor belt 2 (19) is installed at the lower position inside the discharging frame (15).
5. A steel surface flatness detection device according to claim 4, characterized in that: The top surfaces of the discharge conveyor belt 1 (18), the reversing conveyor belt (16) and the conveying roller (3) are flush with each other. Two discharge motors are installed on one side of the discharge rack (15), and the shafts of the two discharge motors are respectively connected to the discharge conveyor belt 1 (18) and the discharge conveyor belt 2 (19).
6. A steel surface flatness detection device according to claim 1, characterized in that: A contact switch matching the erasable marker pen (10) is arranged at the bottom end of the installation box (12); a mounting groove is provided inside the fixed rod (7); a ring plate is fixedly connected to the outer ring of the movable rod (8) and located in the mounting groove; a spring is installed in the mounting groove, and the upper and lower ends of the spring are fixedly connected to the ring plate and the fixed rod (7) respectively.
7. The device for detecting the surface flatness of steel material according to claim 1, characterized in that: A paint storage tank (13) is installed at the rear position of the outer ring of the movable rod (8), a spray head is arranged at the bottom end of the paint storage tank (13), and an electromagnetic valve is arranged at the connection between the paint storage tank (13) and the spray head.