Cleaning device suitable for mold for magnetic shoe production

By designing an automated magnetic tile mold cleaning device, the stepper motor and nozzle system are used to realize automatic cleaning and step-by-step cleaning of molds, which solves the problems of low cleaning efficiency and high recycling difficulty in the existing technology, and significantly reduces labor intensity and production costs.

CN222326006UActive Publication Date: 2025-01-10XUANCHENG TAILI MAGNETIC IND CO LTD
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Patent Information

Application Number
CN202421131101.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-10
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The cleaning process of existing magnetic tile molds is highly labor-intensive and inefficient, and the material recycling is difficult and costly. Especially due to the size and embedded settings of the mold, manual cleaning efficiency is low, and material recycling is difficult to be carried out in steps.

Method used

A cleaning device including a main frame, a transfer fixing part, a top cleaning part, a bottom cleaning part, a debris recovery part, a drying part and a control part is designed, using a screw stepper motor, a vacuum suction cup, a servo motor, a high-voltage nozzle and The drying system realizes automatic cleaning of molds and step-by-step cleaning, and realizes material zoning and recycling in different areas through the recycling mechanism.

Benefits of technology

It significantly reduces labor intensity, improves cleaning efficiency, realizes step-by-side cleaning of molds and material recycling, and reduces recycling difficulty and production costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a cleaning device suitable for a mold for magnetic shoe production. The cleaning device comprises a main body frame, a transfer fixing part, a top cleaning part, a bottom cleaning part, a scrap recycling part, a drying part and a control part. The main body frame comprises a base and a transportation seat; the transfer fixing part comprises a power mechanism, a fixing mechanism and a limiting mechanism; the top cleaning part comprises a C-shaped groove pipe, a servo motor I, an isolation curtain I and a high-pressure spray head I; the bottom cleaning part comprises a second lead screw stepping motor, a third sliding rod, a movable carrying plate, a second high-pressure spray head and a second atomization spray head. The scrap recovery part comprises a recovery mechanism I and a recovery mechanism II; the drying part comprises a drying groove pipe, second movable curtain cloth, a first fan, a second fan, a heating wire and an exhaust fan. Mechanical cleaning is achieved, manual mold moving and mold position transferring or adjusting are not needed in the midway, and the cleaning efficiency is obviously improved; and materials in different areas of the mold are recycled in different areas, so that the recycling efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the field of magnetic tile processing, in particular to a cleaning device suitable for a mold used in the production of magnetic tiles. Background Art

[0002] Magnetic tiles are a type of tile-shaped magnet among permanent magnets, mainly used in permanent magnet motors. The production process mainly includes batching, crushing, powder making, pressing, sintering, grinding, magnetization, testing, packaging, etc.

[0003] In the forming process of manufacturing magnetic tiles, corresponding molds are required, such as the mold of an arc-shaped magnetic tile disclosed in Chinese patent CN220482036U, which includes: a base, a lower mold and an upper mold. The upper end of the base is provided with multiple grooves, and two support blocks are installed on the upper end of the base. Each support block is provided with a first slide groove on the inner side, and a lower mold is slidably connected between the two support blocks. The two side ends of the lower mold are connected with a first slider, and the lower end of the lower mold is connected with multiple springs, and the number of springs corresponds to the number of grooves. The end of the spring away from the lower mold is connected to the bottom of the groove, and a first support column and a second support column are installed inside the spring. The first support column is slidably connected to the second support column, the lower end of the first support column is connected to the bottom of the groove, and the upper end of the second support column is connected to the lower end of the lower mold.

[0004] Such molds as mentioned above need to be cleaned regularly, and currently most of them are cleaned manually. This cleaning method has the following defects:

[0005] First, this type of mold is large and heavy, and the cleaning process requires moving, resulting in high labor intensity.

[0006] Secondly, most of these molds have built-in settings, which leads to low efficiency of manual cleaning.

[0007] Third, in the current cleaning model, it is difficult to carry out step-by-step recycling of materials, and secondary separation is required after recycling, which increases the difficulty and cost of recycling. Utility Model Content

[0008] The utility model provides a cleaning device suitable for a mold used in producing magnetic tiles, which can effectively solve the problems mentioned in the background technology.

[0009] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0010] A cleaning device suitable for a mold used in producing magnetic tiles comprises a main frame, a transfer and fixing part, a top cleaning part, a bottom cleaning part, a debris recovery part, a drying part and a control part.

[0011] Furthermore, the main frame includes a base and a transport base. The base includes a rectangular hollow container 1. The transport base includes a rectangular hollow container 2 symmetrically arranged on the upper bottom plate of the base through pillars, and a circular through hole 1 is arranged on the upper bottom plate. The compressor is arranged on the base.

[0012] Furthermore, the transfer fixing part includes a power mechanism, a fixing mechanism and a limiting mechanism. The power mechanism includes a screw stepper motor 1, a slide bar 1 and a "Z"-shaped carrier plate; the screw stepper motor 1 and the slide bar 1 are arranged on the transport seat; the slide bar 1 is located at the front and rear sides of the screw stepper motor 1; the "Z"-shaped carrier plate is slidably connected to the slide bar 1 through a slider, which is connected to the nut seat of the screw stepper motor 1, and a "U"-shaped opening through groove 1 is equidistantly arranged on the bottom plate below. The fixing mechanism includes a push rod motor 1, a vacuum suction cup 1, a roller shaft 1, an "n"-shaped mounting frame, a cylinder and an anti-sliding block; the push rod motor 1 is arranged on the "Z"-shaped carrier; the vacuum suction cup 1 is arranged on the movable end of the push rod motor 1 through an "L"-shaped bracket; the roller shaft 1 is equidistantly arranged on the lower bottom plate of the "Z"-shaped carrier; the "n"-shaped mounting frame is arranged on the "Z"-shaped carrier; the cylinder 1 is arranged on the "n"-shaped mounting frame through a slider and a slide rod 2, and is connected to the "n"-shaped mounting frame through a reset spring and a limit block; the anti-sliding block is arranged on the movable end of the cylinder 1. The limiting mechanism includes a push rod motor 2 and a "T"-shaped limit block; the push rod motor 2 is arranged in the transport seat; the "T"-shaped limit block is arranged on the movable end of the push rod motor 2 and is located above the circular through hole 1; the compressor, the vacuum suction cup and the cylinder are connected through an electromagnetic valve.

[0013] Furthermore, the top cleaning part includes a "C"-shaped slot tube, a servo motor, an isolation curtain, a high-pressure nozzle, an atomizing nozzle, a liquid storage tank and a supply pump. The "C"-shaped slot tube is arranged on the transport seat through a support, and a movable curtain is arranged on the inner wall of the upper bottom plate; the liquid storage tank and the servo motor are arranged on the outer wall of the upper bottom plate of the "C"-shaped slot tube; the supply pump is arranged on the liquid storage tank; one end of the isolation curtain is arranged on a reel, and a counterweight rod is arranged on the other end; the reel is pin-connected to the outer wall of the upper bottom plate of the "C"-shaped slot tube; the servo motor and the reel are connected through a reduction gear box transmission; the high-pressure nozzle and the atomizing nozzle are arranged on the mounting carrier; the mounting carrier is arranged on the movable end of the push rod motor three; the push rod motor three is arranged on the inner wall of the upper bottom plate of the "C"-shaped slot tube; the high-pressure nozzle and the compressor are connected through an electromagnetic valve; the atomizing nozzle and the supply pump are connected through an electromagnetic valve.

[0014] Furthermore, the bottom cleaning part includes a screw stepper motor 2, a slide bar 3, a movable carrier, a high-pressure nozzle 2, atomizing nozzle 2, a liquid storage tank 2 and a supply pump 2. The screw stepper motor 2 is arranged on the outer wall of the lower bottom plate of the transport seat; the movable carrier is arranged on the outer wall of the lower bottom plate of the transport seat through the slide bar 3, which is connected to the nut seat of the screw stepper motor 2; the high-pressure nozzle 2 and the atomizing nozzle 2 are arranged on the movable carrier; the liquid storage tank 2 is arranged on the outer wall of the front side plate of the transport seat; the supply pump 2 is arranged on the liquid storage tank 2; the high-pressure nozzle 2 and the compressor are connected through an electromagnetic valve; the atomizing nozzle 2 and the supply pump 2 are connected through an electromagnetic valve.

[0015] Furthermore, the debris recovery part includes recovery mechanism 1 and recovery mechanism 2. Recovery mechanism 1 is located below the top cleaning part, including a "C"-shaped collection trough, a magnetic iron rod and a waste liquid collection pool 1; the "C"-shaped collection trough is distributed in a "human" shape, and is set on the outer wall of the lower bottom plate of different transport seats through a connecting rod, and the side plates thereof are evenly spaced with hanging grooves; the magnetic iron rod is detachably connected to the hanging groove; the waste liquid collection pool 1 is set on the base, and is located below the "C"-shaped collection trough. Recovery mechanism 2 is located below the top cleaning part, including a "V"-shaped groove pipe, a collection groove pipe, a magnetic filter and a waste liquid collection pool 2; the "V"-shaped groove pipe is set on the outer wall of the lower bottom plate of the transport seat through a mounting frame, and the side plates thereof are evenly spaced with limit blocks; the collection groove pipe is detachably connected to the limit block of the "V"-shaped groove pipe, and filter holes are set thereon; the magnetic filter is set at the lower end of the "V"-shaped groove pipe; the waste liquid collection pool 2 is set on the base, and is located below the "V"-shaped groove pipe.

[0016] Furthermore, the drying part includes a drying trough tube, a second movable curtain, a first fan, a second fan, a heating wire and an exhaust fan. The drying trough tube is arranged on the transport seat, and a second circular through hole is arranged on the bottom plate thereof; the second movable curtain is arranged at equal distances on the left and right ends of the drying trough tube; the second isolation curtain is arranged on the inner wall of the bottom plate of the drying trough tube; the first fan and the heating wire are arranged on the transport seat through the mounting net, and the first fan is located above the heating wire; the second fan is arranged on the inner wall of the drying trough tube through a connecting rod; and the exhaust fan is arranged in the second circular vent.

[0017] Furthermore, the control part includes a control mechanism, a feedback mechanism and a PLC controller. The control mechanism includes a start switch, a fixing switch, a cleaning switch, an unloading switch and a pause switch. The feedback mechanism includes a plurality of distance sensor modules.

[0018] Furthermore, a trapezoidal limiting plate is added to the "Z"-shaped carrier plate.

[0019] Advantages compared to the prior art:

[0020] In the utility model, the following functions are realized through the overall arrangement of the main frame, the transfer and fixing part, the top cleaning part, the bottom cleaning part, the debris recovery part, the drying part and the control part:

[0021] Firstly, mechanical cleaning is achieved, and there is no need to manually move the mold during the process, which greatly reduces labor intensity.

[0022] Secondly, the setting of the top cleaning part and the bottom cleaning part realizes the step-by-step and surface-by-surface cleaning of the mold working area without transferring or adjusting the mold position, which significantly improves the cleaning efficiency.

[0023] Thirdly, the setting of the debris recovery part realizes the zoning recovery of materials in different areas of the mold (the debris composition in different areas varies greatly), which significantly improves the recycling efficiency and reduces the difficulty of reusing the recycled materials, thereby reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the top view structure of the utility model;

[0025] Figure 2 It is a schematic diagram of a partial cross-sectional structure of the utility model viewed from above;

[0026] Figure 3 This is a schematic diagram of a partial cross-sectional structure of the utility model;

[0027] Figure 4 This is a schematic diagram of a partially enlarged cross-sectional structure of the utility model;

[0028] Figure 5 This is a schematic diagram of the system structure of the utility model.

[0029] In the figure: 101. Base, 102. Transport seat, 201. Screw stepper motor 1, 202. "Z" shaped carrier plate, 203. Push rod motor 1, 204. Roller 1, 205. Cylinder 1, 206. "T" shaped limit block, 301. "C" shaped slot tube, 302. Liquid storage tank 1, 303. Supply pump 1, 304. Counterweight rod, 305. Servo motor 1, 306. Push rod motor 3, 401. Screw stepper motor 2, 402. Movable carrier plate, 403. Liquid storage tank 2, 404. Supply pump 2, 501. "C" shaped collection tank, 502. Magnetic iron rod, 503. Waste liquid collection pool 1, 504. "V" shaped slot tube, 505. Collection slot tube, 506. Waste liquid collection pool 2, 601. Drying trough tube, 602. Movable curtain 2, 603. Fan 1, 604. Heating wire, 605. Fan 2, 606. Exhaust fan. DETAILED DESCRIPTION

[0030] Example 1, refer to the attached Figure 1-5, a cleaning device suitable for molds used in the production of magnetic tiles, includes a main frame, a transfer and fixing part, a top cleaning part, a bottom cleaning part, a debris recovery part, a drying part and a control part.

[0031] The main frame includes a base 101 and a transport base 102 .

[0032] The base 101 includes a rectangular hollow container.

[0033] The transport seat 102 includes a rectangular hollow container 2.

[0034] The second rectangular hollow container is symmetrically arranged on the upper bottom plate of the base 101 through pillars.

[0035] A circular through hole 1 is arranged on the upper bottom plate of the second rectangular hollow container.

[0036] The compressor is disposed on the base 101 .

[0037] The transfer and fixing part includes a power mechanism, a fixing mechanism and a limiting mechanism.

[0038] The power mechanism includes a screw stepper motor 201, a slide bar and a "Z"-shaped carrier plate 202.

[0039] The screw stepper motor 201 and the slide rod 1 are arranged on the transport base 102 .

[0040] The slide bar 1 is located at the front side and the rear side of the screw stepper motor 201.

[0041] The “Z”-shaped carrier plate 202 is slidably connected to the slide bar 1 via a slider.

[0042] The "Z"-shaped carrier plate 202 is connected to the nut seat of the screw stepper motor 201.

[0043] The lower bottom plate of the “Z”-shaped carrier plate 202 is provided with “U”-shaped opening through grooves 1 at equal intervals.

[0044] The fixing mechanism includes a push rod motor 203, a vacuum suction cup 1, a roller 204, an "n"-shaped mounting frame, a cylinder and an anti-sliding block.

[0045] The push rod motor 203 is disposed on the “Z” shaped carrier plate 202 .

[0046] The vacuum suction cup is arranged on the movable end of the push rod motor 203 through an "L"-shaped bracket.

[0047] The roller shaft 1 204 is equidistantly disposed on the lower bottom plate of the “Z”-shaped carrier plate 202 .

[0048] The “n”-shaped mounting frame is disposed on the “Z”-shaped carrier plate 202 .

[0049] The cylinder 1 205 is arranged on an "n"-shaped mounting frame through a slider and a slide rod 2.

[0050] The cylinder 205 is connected to the "n"-shaped mounting frame through a return spring and a limit block.

[0051] The anti-sliding block is arranged on the movable end of the cylinder 205.

[0052] The limiting mechanism includes a push rod motor 2 and a “T”-shaped limiting block 206 .

[0053] The push rod motor 2 is disposed in the transport base 102 .

[0054] The “T”-shaped limit block 206 is disposed on the movable end of the second push rod motor; the “T”-shaped limit block 206 is located above the first circular through hole.

[0055] The compressor, vacuum suction cup and cylinder are connected through a solenoid valve.

[0056] The top cleaning part includes a "C"-shaped groove pipe 301, a servo motor 305, an isolation curtain, a high-pressure nozzle, an atomizing nozzle, a liquid storage tank 302 and a supply pump 303.

[0057] The “C”-shaped groove tube 301 is disposed on the transport seat 102 through support pillars.

[0058] The liquid storage tank 302 and the servo motor 305 are arranged on the outer wall of the upper bottom plate of the “C”-shaped groove tube 301.

[0059] A movable curtain 1 is arranged on the inner wall of the upper bottom plate of the “C”-shaped groove tube 301 .

[0060] The supply pump 303 is disposed on the liquid storage tank 302 .

[0061] One end of the isolation curtain 1 is arranged on the reel 1; the other end is provided with a counterweight rod 304.

[0062] The reel-pin is connected to the outer wall of the upper bottom plate of the “C”-shaped groove tube 301 .

[0063] The servo motor 305 and the reel 1 are connected through a reduction gear box.

[0064] A high pressure nozzle 1 and an atomizing nozzle 1 are arranged on the mounting carrier plate.

[0065] The mounting plate is arranged on the movable end of the push rod motor 306 , and the push rod motor 306 is arranged on the inner wall of the upper bottom plate of the “C”-shaped groove tube 301 .

[0066] The high pressure nozzle and the compressor are connected through a solenoid valve.

[0067] The atomizing nozzle 1 and the supply pump 303 are connected via a solenoid valve.

[0068] The bottom cleaning part includes a second screw stepping motor 401 , a third sliding rod, a movable carrier plate 402 , a second high-pressure nozzle, a second atomizing nozzle, a second liquid storage tank 403 and a second supply pump 404 .

[0069] The screw stepper motor 2 401 is arranged on the outer wall of the lower bottom plate of the transport base 102 .

[0070] The movable carrier plate 402 is disposed on the outer wall of the lower bottom plate of the transport seat 102 through a sliding rod 3.

[0071] The movable carrier plate 402 is connected to the nut seat of the second screw stepping motor 401 .

[0072] The second high-pressure nozzle and the second atomizing nozzle are disposed on the movable carrier plate 402 .

[0073] The second liquid storage tank 403 is disposed on the outer wall of the front side plate of the transport base 102 .

[0074] The second supply pump 404 is disposed on the second liquid storage tank 403 .

[0075] The high pressure nozzle 2 and the compressor are connected through a solenoid valve.

[0076] The atomizing nozzle 2 and the supply pump 2 404 are connected via a solenoid valve.

[0077] The debris recovery part includes recovery mechanism one and recovery mechanism two.

[0078] The recovery mechanism is located below the top cleaning section.

[0079] The recycling mechanism 1 includes a “C”-shaped collecting tank 501, a magnetic iron rod 502 and a waste liquid collection pool 1 503.

[0080] The “C”-shaped collecting groove 501 is arranged on the outer wall of the lower bottom plate of different transport seats 102 through a connecting rod.

[0081] The “C”-shaped collecting grooves 501 are distributed in a “human” shape.

[0082] Hanging grooves are arranged at equal intervals on the side plates of the “C”-shaped collecting tank 501 .

[0083] The magnetic iron rod 502 is detachably connected to the hanging slot.

[0084] The waste liquid collection pool 1 503 is disposed on the base 101 and is located below the “C”-shaped collection tank 501 .

[0085] The second recovery mechanism is located below the top cleaning portion.

[0086] The second recovery mechanism includes a “V”-shaped groove pipe 504 , a collection groove pipe 505 , a magnetic filter and a second waste liquid collection pool 506 .

[0087] The “V”-shaped groove pipe 504 is arranged on the outer wall of the lower bottom plate of the transport seat 102 through a mounting frame.

[0088] Limit blocks are evenly spaced on the side plates of the “V”-shaped groove tube 504 .

[0089] The collection groove tube 505 is detachably connected to the limiting block of the “V”-shaped groove tube 504 .

[0090] The collecting trough tube 505 is provided with filter holes.

[0091] The magnetic filter is disposed at the lower end of the “V”-shaped groove tube 504 .

[0092] The second waste liquid collection pool 506 is disposed on the base 101 and is located below the “V”-shaped groove pipe 504 .

[0093] The drying part includes a drying trough tube 601 , a movable curtain 2 602 , a fan 1 603 , a fan 2 605 , a heating wire 604 and an exhaust fan 606 .

[0094] The drying tube 601 is disposed on the transport seat 102 ; a second circular through hole is disposed on the bottom plate of the drying tube 601 .

[0095] The second movable curtain 602 is equidistantly arranged at the left and right ends of the drying tube 601 .

[0096] The second isolation curtain is arranged on the inner wall of the bottom plate of the drying trough tube 601 .

[0097] The fan 1 603 and the heating wire 604 are arranged on the transport base 102 through the mounting net, and the fan 1 603 is located above the heating wire 604 .

[0098] The second fan 605 is disposed on the inner wall of the drying tube 601 through a connecting rod.

[0099] The exhaust fan 606 is disposed in the circular vent 2.

[0100] The control part includes control mechanism, feedback mechanism and PLC controller.

[0101] The control mechanism includes a start switch, a fixing switch, a cleaning switch, an unloading switch and a pause switch.

[0102] The start switch, the fixing switch, the cleaning switch, the unloading switch, and the pause switch are arranged on the side panels of the transport seat 102 .

[0103] The feedback mechanism includes a distance sensor module one, a distance sensor module two and a distance sensor module three.

[0104] The distance sensor module 1 is arranged on the “C”-shaped groove tube 301 to assist the PLC controller in detecting the position of the mold.

[0105] The distance sensor module 2 is arranged on the “V”-shaped groove tube 504 to assist the PLC controller in detecting the position of the mold.

[0106] The distance sensor module 3 is arranged on the drying tank tube 601 to assist the PLC controller in detecting the position of the mold.

[0107] The screw stepper motor described in the utility model comprises a servo motor, a ball screw pair, and a nut seat; the servo motor and the ball screw pair are driven by a screw. The ball screw pair comprises a combination of a ball screw, a ball nut, a rotating steel ball, and a circulating part. The nut seat is connected to the ball nut of the ball screw pair.

[0108] Working principle and usage:

[0109] The first step is pre-setting:

[0110] Press the start switch to perform a no-load test on the device.

[0111] Inject cleaning liquid (such as water) into liquid storage tank 1 302 and liquid storage tank 2 403.

[0112] Step 2: Loading:

[0113] Place the mold to be cleaned on the roller of the "Z"-shaped carrier plate 202, with the non-working surface facing upward and the processing area facing downward; press the fixed switch, and the PLC controller outputs a signal to the push rod motor 203 and the compressor.

[0114] The push rod motor 203 drives the vacuum suction cup to approach the mold, and the compressor and the solenoid valve are started to fix one side of the mold.

[0115] Step 3: Cleaning:

[0116] Press the cleaning switch, and the PLC controller outputs signals to push rod motor 2 and screw stepper motor 1 201.

[0117] Push rod motor 2 drives the right "T" shaped limit block 206 to move downward, and screw stepper motor 1 201 starts with a delay, driving the mold to move left to below the "C" shaped groove tube 301. Distance sensor module 1 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the servo motor 1 305 and the supply pump 1 303.

[0118] The servo motor 305 is started, so that the isolation curtain closes the two ends of the "C"-shaped groove tube 301.

[0119] Supply pump 303, compressor and solenoid valve are started.

[0120] Once the atomizing nozzle is started, the high-pressure nozzles are started in sequence from right to left, thereby cleaning the upper layer of the mold.

[0121] Then, the screw stepper motor 1 201 is started with a delay, driving the mold to move left to the top of the "V" groove tube 504. The distance sensor module 2 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the screw stepper motor 2 401 and the supply pump 2 404.

[0122] The supply pump 2 404, the compressor, and the solenoid valve are started, the high pressure nozzle 2 and the atomizing nozzle 2 start to work, and the screw stepper motor 2 401 drives the movable carrier plate 402 to move back and forth in an orderly manner to clean the lower layer of the mold.

[0123] Step 4: Drying:

[0124] The screw stepper motor 1 201 is started with a delay, driving the mold to move left to below the drying slot tube 601. The distance sensor module 3 outputs a signal to the PLC controller, and the PLC controller outputs a signal to the fan 1 603, the fan 2 605, the heating wire 604, and the exhaust fan 606.

[0125] The heating wire 604 is started, and then the fan 1 603, the fan 2 605, and the exhaust fan 606 are started to dry the mold.

[0126] Step 5: Uninstall:

[0127] Press the unloading switch, the PLC controller controls the screw stepper motor 201 to start, driving the mold to move left to the side of the "T"-shaped limit block 206 on the left, the vacuum suction cup is closed with a delay, the push rod motor 203 is reset, and the push rod motor 2 drives the "T"-shaped limit block 206 to move down, making it convenient for the operator to unload.

[0128] Step 6: Material recovery:

[0129] The debris mixture in the upper layer enters the waste liquid collection pool 503 through the "C"-shaped collection tank 501; during this process, the magnetic iron rod 502 absorbs the magnetic material for recycling and reuse.

[0130] The debris mixture in the lower layer enters the second waste liquid collection pool 506 through the "V"-shaped groove pipe 504, the collection groove pipe 505, and the magnetic filter screen; the collection groove pipe 505 collects the mixture, and the magnetic filter screen recovers the magnetic material overflowing the collection groove pipe 505.

[0131] Embodiment 2, based on embodiment 1, a trapezoidal limiting plate is additionally provided on the “Z”-shaped carrier plate 202 .

Claims

1. A cleaning device suitable for molds used in the production of magnetic tiles, characterized in that: The invention comprises a main frame, a transfer and fixing part, a top cleaning part, a bottom cleaning part, a debris recovery part, a drying part and a control part; the main frame comprises a base (101) and a transport base (102); the transfer and fixing part comprises a power mechanism, a fixing mechanism and a limiting mechanism; the power mechanism comprises a screw stepper motor (201), a slide bar and a "Z"-shaped carrier plate (202); the top cleaning part comprises a "C"-shaped groove tube (301), a servo motor (305), an isolation curtain, a high-pressure nozzle (1), an atomizing nozzle (1), a liquid storage tank (302) and a supply pump (303); the bottom cleaning part comprises a screw stepper motor (401), a slide bar, a movable carrier plate (402), a high-pressure nozzle (2), an atomizing nozzle (2), a liquid storage tank (403) and a supply pump (404); the screw stepper motor (401) is arranged on the transport base. The movable carrier plate (402) is arranged on the outer wall of the lower bottom plate of the transport seat (102) through a sliding rod three; the movable carrier plate (402) is connected to the nut seat of the screw rod stepping motor (401); the high-pressure nozzle (2) and the atomizing nozzle (2) are arranged on the movable carrier plate (402); the liquid storage tank (403) is arranged on the outer wall of the front side plate of the transport seat (102); the supply pump (404) is arranged on the liquid storage tank (403); the high-pressure nozzle (2) and the compressor are connected through an electromagnetic valve; the atomizing nozzle (2) and the supply pump (404) are connected through an electromagnetic valve; the debris recovery part includes a recovery mechanism (1) and a recovery mechanism (2); the drying part includes a drying tank pipe (601), a movable curtain (602), a fan (1) (603), a fan (2) (605), a heating wire (604) and an exhaust fan (606).

2. A cleaning device for a mold for producing magnetic tiles according to claim 1, characterized in that: A screw stepper motor (201) and a slide bar (102) are arranged on a transport seat (102); the slide bar (102) is located at the front side and the rear side of the screw stepper motor (201); a "Z"-shaped carrier plate (202) is slidably connected to the slide bar (102) via a slider; the "Z"-shaped carrier plate (202) is connected to a nut seat of the screw stepper motor (201); and a "U"-shaped opening through groove (102) is arranged on the bottom plate at the lower side of the "Z"-shaped carrier plate (202).

3. A cleaning device for a mold for producing magnetic tiles according to claim 1, characterized in that: The fixing mechanism comprises a push rod motor (203), a vacuum suction cup (204), a roller (204), an "n"-shaped mounting frame, a cylinder and an anti-sliding block; the push rod motor (203) is arranged on a "Z"-shaped carrier plate (202); the vacuum suction cup (204) is arranged on the movable end of the push rod motor (203) through an "L"-shaped bracket; the roller (204) is arranged on the lower bottom plate of the "Z"-shaped carrier plate (202); the "n"-shaped mounting frame is arranged on the "Z"-shaped carrier plate (202); the cylinder (205) is arranged on the "n"-shaped mounting frame through a slider and a slide rod, and is connected to the "n"-shaped mounting frame through a reset spring and a limit block; the anti-sliding block is arranged on the movable end of the cylinder (205).

4. A cleaning device for a mold for producing magnetic tiles according to claim 1, characterized in that: The limiting mechanism comprises a second push rod motor and a "T"-shaped limiting block (206); the second push rod motor is arranged in the transport seat (102); the "T"-shaped limiting block (206) is arranged on the movable end of the second push rod motor and is located above the first circular through hole.

5. A cleaning device for a mold for producing magnetic tiles according to claim 1, characterized in that: The "C"-shaped slot tube (301) is arranged on the transport seat (102) through a support, and a movable curtain is arranged on the inner wall of the upper bottom plate; a liquid storage tank (302) and a servo motor (305) are arranged on the outer wall of the upper bottom plate of the "C"-shaped slot tube (301); a supply pump (303) is arranged on the liquid storage tank (302); one end of the isolation curtain is arranged on a reel, and a counterweight rod (304) is arranged on the other end; a reel pin is connected to the "C"-shaped slot tube (301) ) on the outer wall of the upper bottom plate; the servo motor 1 (305) and the scroll 1 are connected through a reduction gear box; the high-pressure nozzle 1 and the atomizing nozzle 1 are arranged on the mounting carrier; the mounting carrier is arranged on the movable end of the push rod motor 3 (306); the push rod motor 3 (306) is arranged on the inner wall of the upper bottom plate of the "C"-shaped groove tube (301); the high-pressure nozzle 1 and the compressor are connected through an electromagnetic valve; the atomizing nozzle 1 and the supply pump 1 (303) are connected through an electromagnetic valve.

6. A cleaning device for a mold for producing magnetic tiles according to claim 1, characterized in that: The recycling mechanism is located below the top cleaning part, and comprises a "C"-shaped collecting tank (501), a magnetic iron rod (502) and a waste liquid collection pool (503); the "C"-shaped collecting tank (501) is distributed in a "human" shape, and is arranged on the outer wall of the lower bottom plate of the transport seat (102) through a connecting rod, and a hanging groove is arranged on the side plate; the magnetic iron rod (502) is detachably connected to the hanging groove; the waste liquid collection pool (503) is arranged on the base (101) and is located below the "C"-shaped collecting tank (501).

7. A cleaning device for a mold for producing magnetic tiles according to claim 1, characterized in that: The second recovery mechanism is located below the top cleaning part, and comprises a "V"-shaped groove pipe (504), a collection groove pipe (505), a magnetic filter screen and a second waste liquid collection pool (506); the "V"-shaped groove pipe (504) is arranged on the outer wall of the lower bottom plate of the transport seat (102) through a mounting frame, and a limit block is arranged on the side plate thereof; the collection groove pipe (505) is detachably connected to the limit block of the "V"-shaped groove pipe (504); filter holes are arranged on the collection groove pipe (505); the magnetic filter screen is arranged at the lower end of the "V"-shaped groove pipe (504); the second waste liquid collection pool (506) is arranged on the base (101) and is located below the "V"-shaped groove pipe (504).

8. A cleaning device for a mold for producing magnetic tiles according to claim 1, characterized in that: The drying trough tube (601) is arranged on the transport seat (102), and two circular through holes are arranged on the bottom plate of the drying trough tube (601); the second movable curtain (602) is arranged at the left end and the right end of the drying trough tube (601); the second isolation curtain is arranged on the inner wall of the bottom plate of the drying trough tube (601); the first fan (603) and the heating wire (604) are arranged on the transport seat (102) through the installation net, and the first fan (603) is located above the heating wire (604); the second fan (605) is arranged on the inner wall of the drying trough tube (601) through a connecting rod; and the exhaust fan (606) is arranged in the second circular ventilation.

9. A cleaning device for a mold for producing magnetic tiles according to claim 1, characterized in that: The base (101) comprises a rectangular hollow container 1; the transport base (102) comprises a rectangular hollow container 2 which is arranged on the upper bottom plate of the base (101) through a support, and a circular through hole 1 is arranged on the upper bottom plate.

10. A cleaning device for a mold for producing magnetic tiles according to claim 1, characterized in that: A trapezoidal limiting plate is additionally provided on the "Z"-shaped carrier plate (202).

Citation Information

Patent Citations

  • Mould for arc-shaped magnetic shoe

    CN220482036U