Stable clamping sleeve punch forming structure device

By adopting the guide positioning of the outer guide assembly and the inner guide assembly in the card sleeve production device, combined with the automatic discharge function of the deducting mechanism, the problems of low positioning accuracy and difficult to guarantee in the prior art are solved, and efficient The stamping of the squeezer improves the product qualification rate and production efficiency.

CN222326390UActive Publication Date: 2025-01-10HUBEI RUIHE RAIL TRANSIT DEV CO LTD
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Patent Information

Application Number
CN202420081796.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-12
Publication Date
2025-01-10
Estimated Expiration
2034-01-12

AI Technical Summary

Technical Problem

The positioning accuracy of the existing card sleeve production equipment is low, which makes it difficult to guarantee the product concentricity and waste of costs.

Method used

A clamp stamping forming structure device including an upper mold assembly, a lower mold assembly, an outer guide assembly, an inner guide assembly and a material discharge mechanism is designed. Through the guiding positioning of the outer guide assembly and the inner guide assembly, the tensile concave is ensured. The central axis of the die and the stretch forming punch overlap, and the deducting mechanism is used to achieve automatic discharge of the molded parts.

Benefits of technology

It improves the positioning accuracy and concentricity of the product, improves the pass rate of the product, and improves the production efficiency through automated cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stable clamping sleeve punch forming structure device. The stable clamping sleeve punch forming structure device comprises an upper die assembly, a lower die assembly, an outer guide assembly, an inner guide assembly and a stripping mechanism. A stretching female die is arranged at the bottom of the upper die assembly, and a stretching forming punch is arranged at the top of the lower die assembly. The outer guide assembly comprises an outer guide sleeve and an outer guide column which are matched with each other and arranged on the upper die assembly and the lower die assembly respectively. The inner guide assembly comprises an inner guide sleeve and an inner guide column which are matched with each other; the stripping mechanism comprises a stripping plate and an upper die stripping ejector rod, the stripping plate is located at the top of the lower die assembly and arranged on the periphery of the stretching forming punch in a sleeving mode, upward linear displacement is pushed through a spring assembly, and one end of the upper die stripping ejector rod is arranged in the stretching female die in a penetrating mode to eject a formed part out. According to the device disclosed by the utility model, the concentricity of products is ensured and the qualification rate of the products is improved through the guiding and positioning functions of the outer guiding assembly and the inner guiding assembly; and meanwhile, automatic blanking can be performed through the stripping mechanism, so that the production efficiency is improved.
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Description

Technical Field

[0001] The embodiments of the utility model belong to the technical field of ferrule production devices, and more specifically, relate to a stable ferrule stamping and forming structure device. Background Art

[0002] A ferrule is a tubular object that is usually used to fix pipes or pipe fittings. Ferrules are usually made of rubber, plastic or metal. The shape can be different, but the basic principle is the same, that is, the ferrule is put on the pipe or pipe fitting to fix it. Ferrules are often used in piping systems and industrial equipment, such as to fix water pipes, gas pipes, electrical wire pipes, cable protection pipes, etc.

[0003] At present, the production of ferrules is completed through steel pipe turning or simple stamping single-project molds. There is no positioning inside or outside the mold, the precision is relatively low, the upper and lower molds are troublesome and time-consuming, and the concentricity of the product is difficult to guarantee, resulting in excessive cost waste.

[0004] Therefore, at this stage, there is an urgent need for a card sleeve stamping and forming structure device, which performs stamping and forming through precise positioning of each part, avoiding the position deviation of the repeated adjustment of the mold belt, thereby solving the above-mentioned problems. Summary of the invention

[0005] In view of the problems of low positioning accuracy, difficulty in ensuring product concentricity, and excessive cost waste in the prior art ferrule production device, the utility model provides a stable ferrule stamping and forming structure device to solve the above problems.

[0006] In order to achieve the above-mentioned purpose, the utility model provides a stable card sleeve stamping forming structure device, including an upper die assembly, including an upper die seat, an upper pad and an upper clamping plate which are arranged in sequence; a stretching die is fixedly embedded at the center of the bottom of the upper clamping plate; a lower die assembly located directly below the upper die assembly, including a lower clamping plate, a lower pad and a lower die seat which are arranged in sequence; a stretching forming punch is fixedly penetrated and provided at the center of the lower clamping plate; an outer guide assembly and an inner guide assembly for guiding and positioning; the outer guide assembly includes a matching outer guide sleeve and an outer guide column, which are respectively arranged on the upper die assembly and the lower die assembly; the inner guide assembly includes a matching inner guide sleeve and an inner guide column, which are respectively arranged on the upper die assembly and the lower die assembly; and a stripping mechanism, including a stripping plate and an upper die stripping ejector rod, the stripping plate is located at the top of the lower die assembly and is sleeved on the outer periphery of the stretching forming punch, and is pushed to move upward linearly by a spring assembly, and one end of the upper die stripping ejector rod is penetrated and provided in the stretching die to eject the formed part.

[0007] Furthermore, the outer guide sleeves are provided with two, which are symmetrically arranged at the diagonals of the bottom of the upper die base; the diameter of the outer guide column is adapted to the inner diameter of the outer guide sleeve, and it is symmetrically arranged at the diagonals of the top of the lower die base.

[0008] Furthermore, the bottom of the inner guide sleeve is flush with the bottom of the upper splint, and the top is flush with the top of the upper pad. It is provided with four branches, which are symmetrically located in pairs at the four corners of the upper splint. The diameter of the inner guide column is adapted to the inner diameter of the inner guide sleeve, and its bottom is fixed on the lower pad, and its top passes through the lower splint and is aligned with the corresponding inner guide sleeve.

[0009] Furthermore, the stripping plate is located on the top of the lower clamping plate, and a through hole is opened in the center thereof for passing the stretching forming punch.

[0010] Furthermore, a positioning circular groove is provided at the center of the top of the stripping plate, which is used to limit the placement of the ferrule blank so that the blank can be placed stably and its central axis coincides with the central axis of the stretch forming punch.

[0011] Furthermore, the bottom of the upper die stripping ejector rod penetrates into the drawing die, and the top is fixed above the top of the upper die seat.

[0012] Furthermore, the spring assembly includes a limiting slide, a strong spring and an equal-height push rod; the limiting slide is provided with four groups, which are symmetrically arranged in pairs in the lower mold assembly and located below the four corners of the stripping plate; the equal-height push rod is a T-shaped rod, including a sliding part arranged in the limiting slide and a pushing part fixed at the top of the sliding part, the diameter of the sliding part is the same as the inner diameter of the limiting slide, so that the equal-height push rod can perform a linear displacement in the vertical direction along the limiting slide, the diameter of the pushing part is the same as the diameter of the through hole opened on the lower clamping plate, and the upper end of the pushing part passes through the through hole and is fixedly connected to the bottom of the stripping plate; the outer diameter of the strong spring is the same as the inner diameter of the positioning slide, its top is connected to the bottom of the equal-height push rod, and the bottom is connected to the bottom of the limiting slide.

[0013] Furthermore, a stop screw is provided at the bottom of the limiting sliding cylinder, which is threadedly connected to the bottom of the lower die base.

[0014] Furthermore, the upper die base, upper pad and upper clamping plate are positioned by the upper die positioning pin so that the central axes of the three coincide, and the upper die locking bolts are sequentially passed through the die base, the upper pad and the upper clamping plate and then threadedly connected to the upper clamping plate, thereby connecting and fixing the three as one.

[0015] Furthermore, the lower clamping plate, lower pad and lower die base are positioned by the lower die locating pin so that the central axes of the three coincide, and the lower die locking bolt passes through the lower die base and the lower pad in sequence and is threadedly connected to the lower clamping plate, thereby connecting and fixing the three as one.

[0016] In general, the above technical solutions conceived by the utility model can achieve the following beneficial effects compared with the prior art:

[0017] (1) The card sleeve stamping and forming structure device of the utility model uses the guiding and positioning functions of the outer guide component and the inner guide component to make the central axes of the stretching die and the stretching forming punch coincide during stamping, and a positioning circular groove is provided at the center of the top of the stripper plate so that the blank can be placed stably and its central axis coincides with the central axis of the stretching forming punch, thereby improving the positioning accuracy, ensuring the concentricity of the product, and improving the product qualification rate.

[0018] (2) The card sleeve stamping forming structure device of the utility model is provided with a stripping mechanism, which uses four sets of strong springs to push equal-height push rods to move linearly upward, thereby causing the stripping plate to drive the molded part to move upward until the molded part is flush with the top of the stretching forming punch, and then the upper mold stripping push rod presses down on the molded part as the upper mold assembly moves upward, pushing the molded part out of the stretching die to complete the stripping of the molded part, and finally using an external air gun to blow the molded part out of the equipment, thereby realizing the automated unloading operation and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a stable ferrule stamping and forming structural device;

[0020] Figure 2 The figure is a schematic diagram of a top view of a stable ferrule stamping and forming structure device.

[0021] In all the drawings, the same figure marks represent the same technical features, specifically: 1-upper die base, 2-upper pad; 3-upper clamp, 4-stripping plate, 5-lower clamp, 6-lower pad, 7-lower die base, 8-lower die locating pin, 9-stop screw, 10-stretching forming punch, 11-strong spring, 12-equal height push rod, 13-lower die locking bolt, 14-outer guide column, 15-inner guide column, 16-upper die locking bolt, 17-upper die stripping push rod, 18-stretching die, 19-upper die locating pin. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other.

[0023] like Figure 1-2As shown, the utility model provides a stable card sleeve stamping forming structure device, including an upper die assembly, a lower die assembly, an outer guide assembly, an inner guide assembly and a stripping mechanism. A stretching die 18 is provided at the bottom of the upper die assembly, and a stretching forming punch 10 corresponding to the stretching die 18 is provided at the top of the lower die assembly; the outer guide assembly includes an outer guide sleeve and an outer guide column 14 that are adapted, and the two are respectively arranged on the upper die assembly and the lower die assembly; the inner guide assembly includes an inner guide sleeve and an inner guide column 15 that are adapted, and the two are respectively arranged on the upper die assembly and the lower die assembly; the stripping mechanism includes a stripping plate 4 and an upper die stripping ejector rod 17, the stripping plate 4 is located at the top of the lower die assembly and is sleeved on the outer periphery of the stretching forming punch 10, and is pushed upward by the spring assembly to move linearly, and one end of the upper die stripping ejector rod 17 penetrates the stretching die 18 to eject the formed part. When the card sleeve stamping and forming structure device of the utility model is in operation, the upper die assembly moves downward, so that the outer guide pin 14 enters the outer guide sleeve to complete the initial positioning, and then the inner guide pin 15 enters the inner guide sleeve to complete the precise positioning, so that the central axis of the stretch forming punch 10 and the stretch forming punch 10 coincide, thereby ensuring the concentricity of the product; the upper die assembly is pressed down into place, and the stretching die 18 cooperates with the stretch forming punch 10 to perform precise stamping and forming; after completion, the upper die assembly moves upward, and the stripping mechanism pushes the formed part out to complete the stamping operation. The card sleeve stamping and forming structure device of the utility model ensures the concentricity of the product and improves the qualified rate of the product through the guiding and positioning functions of the outer guide assembly and the inner guide assembly; at the same time, the material can be automatically unloaded through the stripping mechanism, thereby improving the production efficiency.

[0024] like Figure 1 As shown, the upper die assembly includes an upper die seat 1, an upper pad 2 and an upper clamping plate 3, which are positioned in sequence by an upper die positioning pin 19, so that the central axes of the three coincide, ensuring the overlapping position accuracy of the three plates, thereby ensuring the concentricity of the product; further, the upper die locking bolt 16 passes through the die seat 1 and the upper pad 2 in sequence and is threadedly connected to the upper clamping plate 3, so that the three are connected and fixed as a whole. Among them, a stretching die 18 is fixedly embedded at the center of the bottom of the upper clamping plate 3, which is used for stamping and forming the outer side of the ferrule, and its central axis coincides with the upper clamping plate 3, and the bottom is flush with the bottom of the upper clamping plate 3.

[0025] The lower die assembly includes a lower clamping plate 5, a lower pad 6 and a lower die seat 7, which are positioned in sequence by a lower die positioning pin 8 so that the central axes of the three coincide with each other, thereby ensuring the overlapping position accuracy of the three plates and thus ensuring the concentricity of the product; further, the lower die locking bolt passes through the lower die seat 7 and the lower pad 6 in sequence and is threadedly connected to the lower clamping plate 5, thereby connecting and fixing the three together. A stretching forming punch 10 is fixedly provided at the center of the lower clamping plate 5 for stretching and stamping inside the ferrule, and its central axis coincides with the lower clamping plate 5, and the bottom contacts the top of the lower pad 6.

[0026] like Figure 1-2 As shown, in the embodiment of the utility model, the outer guide assembly includes an outer guide sleeve and an outer guide column 14; the outer guide sleeve is provided with two, which are symmetrically arranged at the bottom diagonal positions of the upper die seat 1. The diameter of the outer guide column 14 is adapted to the inner diameter of the outer guide sleeve, and it is symmetrically arranged at the top diagonal positions of the lower die seat 7. The upper die assembly moves downward, so that the outer guide column 14 is inserted into the outer guide sleeve, and the upper die seat 1 is linearly displaced in the vertical direction through the cooperation and limitation of the two, thereby completing the initial positioning of the upper die assembly and the lower die assembly in the vertical direction.

[0027] The inner guide assembly includes an inner guide sleeve and an inner guide column 15; the bottom of the inner guide sleeve is flush with the bottom of the upper clamp plate 3, and the top is flush with the top of the upper pad 2. There are four inner guide sleeves, which are symmetrically located at the four corners of the upper clamp plate 3. The diameter of the inner guide column 15 is adapted to the inner diameter of the inner guide sleeve. The bottom of the inner guide column 15 is fixed on the lower pad 6, and the top of the inner guide column passes through the lower clamp plate 5 and is aligned with the corresponding inner guide sleeve. The upper mold assembly moves downward, so that the four inner guide columns 15 are inserted into the inner guide sleeve. Through the cooperation and limitation of the two, the stretching forming punch 10 and the stretching die 18 are linearly displaced in the vertical direction, thereby completing the precise positioning of the stretching forming punch 10 and the stretching die 18 in the vertical direction. Since the central axes of the two coincide, the concentricity of the product during stamping and stretching can be effectively guaranteed, and the qualified rate of the product can be significantly improved.

[0028] The stripping mechanism includes a stripping plate 4 and an upper die stripping ejector rod 17, wherein the stripping plate 4 is located at the top of the lower clamping plate 5, and a through hole is opened in the center thereof for passing the stretch forming punch 10; further, a positioning circular groove is provided at the center of the top of the stripping plate 4, which is used to limit the placement of the ferrule blank, so that the blank can be placed stably and its central axis coincides with the central axis of the stretch forming punch 10, thereby improving the positioning accuracy and ensuring the concentricity of the product. The bottom of the upper die stripping ejector rod 17 is located through the stretching die 18, and the top is fixed above the top of the upper die seat 1. As the upper die assembly moves upward, it presses down on the molded part and pushes the molded part out of the stretching die 1; the central axis of the upper die stripping ejector rod 17 coincides with the central axis of the stretch forming punch 10 to ensure the concentricity of the stamped product.

[0029] Furthermore, the stripper plate 4 is pushed by the spring assembly to move linearly upward, thereby ejecting the formed part from the stretch forming punch 10; the spring assembly includes a limiting slide, a strong spring 11 and an equal height push rod 12; the limiting slide is provided with four groups, two of which are symmetrically arranged in the lower mold assembly and located below the four corners of the stripper plate 4; the equal height push rod 12 is a T-shaped rod, including a sliding part arranged in the limiting slide and a push part fixedly arranged on the top of the sliding part, and the diameter of the sliding part is equal to the inner diameter of the limiting slide. At the same time, the equal-height push rod 12 is linearly displaced in the vertical direction along the limit slide. The diameter of the push part is the same as the diameter of the through hole opened on the lower clamping plate 5. The upper end of the push part passes through the through hole and is fixedly connected to the bottom of the stripping plate 4; the outer diameter of the strong spring 11 is the same as the inner diameter of the slide, and its top is connected to the bottom of the equal-height push rod 12, and the bottom is connected to the bottom of the limit slide; further, the bottom of the limit slide is provided with a set screw 9, which is threadedly connected to the bottom of the lower die seat 7, which can facilitate the installation and later maintenance of the spring assembly. When stripping, the four groups of strong springs 11 push the equal-height push rod 12 to move linearly upward respectively, so that the stripping plate 4 drives the molded part to move upward until the maximum push stroke of the equal-height push rod 12 is reached, and the molded part is flush with the top of the stretch forming punch 10, and the molded part is blown out of the equipment through an external air gun to complete the unloading work.

[0030] When the card sleeve stamping forming structure device of the utility model performs a stamping operation, the steps are as follows:

[0031] S100: placing the blank in a positioning circular groove provided at the center of the stripping plate 4;

[0032] S200: The upper die assembly moves downward, so that the outer guide pin 14 enters the outer guide sleeve to complete the initial positioning;

[0033] S300: The upper die assembly continues to move downward, and the inner guide pin 15 enters the inner guide sleeve to complete precise positioning;

[0034] S400: The upper die assembly is pressed down into place, and the drawing die 18 cooperates with the drawing forming punch 10 to perform precise stamping and forming;

[0035] S500: The upper die assembly moves upward, and the four sets of strong springs 11 push the equal-height push rods 12 to move upward linearly, thereby causing the stripping plate 4 to drive the formed part to move upward until the formed part is flush with the top of the stretch forming punch 10

[0036] S600: the upper die stripping ejector 17 presses down the molded part as the upper die assembly moves upward, pushing the molded part out of the drawing die 1, and completing the stripping of the molded part;

[0037] S700: The external air gun blows the molded parts out of the equipment to complete the unloading work.

[0038] The ferrule stamping and forming structure device of the utility model, through the guiding and positioning effect of the outer guide component and the inner guide component, makes the central axes of the stretching die 18 and the stretching forming punch 10 coincide during stamping, and a positioning circular groove is provided at the center of the top of the stripper plate 4, so that the blank can be placed stably and its central axis coincides with the central axis of the stretching forming punch 10, thereby improving the positioning accuracy, ensuring the concentricity of the product, and improving the product qualification rate.

[0039] The ferrule stamping and forming structure device of the utility model is provided with a stripping mechanism, and four groups of strong springs 11 are used to push equal-height push rods 12 to move linearly upward, so that the stripping plate 4 drives the molded part to move upward until the molded part is flush with the top of the stretching forming punch 10, and then the upper mold stripping push rod 17 presses down on the molded part as the upper mold assembly moves upward, and pushes the molded part out of the stretching die 18 to complete the stripping of the molded part, and finally uses an external air gun to blow the molded part out of the equipment, thereby realizing the automated operation of unloading and improving production efficiency.

[0040] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A stable ferrule stamping structure device, characterized in that: include: The upper die assembly comprises an upper die base (1), an upper pad (2) and an upper clamping plate (3) which are arranged in sequence; a drawing die (18) is fixedly embedded at the center of the bottom of the upper clamping plate (3); The lower die assembly is located directly below the upper die assembly, and comprises a lower clamping plate (5), a lower pad (6) and a lower die seat (7) which are arranged in sequence; a stretch forming punch (10) is fixedly provided through the center of the lower clamping plate (5); An outer guide assembly and an inner guide assembly for guiding and positioning; the outer guide assembly comprises an outer guide sleeve and an outer guide column (14) which are matched with each other, and the two are respectively arranged on the upper mold assembly and the lower mold assembly; the inner guide assembly comprises an inner guide sleeve and an inner guide column (15) which are matched with each other, and the two are respectively arranged on the upper mold assembly and the lower mold assembly; And a stripping mechanism, comprising a stripping plate (4) and an upper die stripping ejector rod (17), wherein the stripping plate (4) is located at the top of the lower die assembly and is sleeved on the outer periphery of the stretch forming punch (10), and is pushed by a spring assembly to move linearly upward, and one end of the upper die stripping ejector rod (17) is inserted into the stretching die (18) to eject the formed part.

2. A stable ferrule stamping and forming structure device according to claim 1, characterized in that: The outer guide sleeves are provided with two, which are symmetrically arranged at the bottom diagonal positions of the upper die seat (1); the outer guide pillars (14) have a diameter that matches the inner diameter of the outer guide sleeves, and are symmetrically arranged at the top diagonal positions of the lower die seat (7).

3. A stable ferrule stamping and forming structure device according to claim 1, characterized in that: The bottom of the inner guide sleeve is flush with the bottom of the upper clamping plate (3), and the top is flush with the top of the upper pad (2). There are four inner guide sleeves, which are symmetrically located at the four corners of the upper clamping plate (3). The diameter of the inner guide column (15) is matched with the inner diameter of the inner guide sleeve. The bottom of the inner guide column is fixed on the lower pad (6), and the top of the inner guide column passes through the lower clamping plate (5) and is aligned with the corresponding inner guide sleeve.

4. A stable ferrule stamping and forming structure device according to any one of claims 1 to 3, characterized in that: The stripping plate (4) is located on the top of the lower clamping plate (5), and a through hole is opened in the center thereof for passing the stretch forming punch (10).

5. A stable ferrule stamping and forming structure device according to any one of claims 1 to 3, characterized in that: A positioning circular groove is provided at the center of the top of the stripping plate (4) for limiting the placement of the ferrule blank so that the blank is placed stably and its central axis coincides with the central axis of the stretch forming punch (10).

6. A stable ferrule stamping and forming structure device according to any one of claims 1 to 3, characterized in that: The bottom of the upper die stripping ejector rod (17) passes through the drawing die (18), and the top is fixed above the top of the upper die seat (1).

7. A stable ferrule stamping and forming structure device according to any one of claims 1 to 3, characterized in that: The spring assembly comprises a limit slide cylinder, a strong spring (11) and a height-equalizing push rod (12); The limiting slide cylinders are provided in four groups, which are symmetrically arranged in pairs in the lower mold assembly and located below the four corners of the stripping plate (4); The equal height push rod (12) is a T-shaped rod, comprising a sliding portion arranged in the limiting slide and a pushing portion fixedly arranged on the top of the sliding portion, the diameter of the sliding portion is the same as the inner diameter of the limiting slide, so that the equal height push rod (12) can perform a linear displacement in the vertical direction along the limiting slide, the diameter of the pushing portion is the same as the diameter of the through hole opened on the lower clamping plate (5), and the upper end of the pushing portion passes through the through hole and is fixedly connected to the bottom of the stripping plate (4); The outer diameter of the strong spring (11) is the same as the inner diameter of the position slide cylinder, the top of the strong spring (11) is connected to the bottom of the equal height push rod (12), and the bottom is connected to the bottom of the position limiting slide cylinder.

8. A stable ferrule stamping structure device according to claim 7, characterized in that: The bottom of the limiting slide cylinder is provided with a stop screw (9), which is threadedly connected to the bottom of the lower die seat (7).

9. A stable ferrule stamping and forming structure device according to any one of claims 1 to 3, characterized in that: The upper die base (1), the upper pad (2) and the upper clamping plate (3) are positioned by means of an upper die positioning pin (19) so that the central axes of the three coincide with each other, and an upper die locking bolt (16) is passed through the die base (1) and the upper pad (2) in sequence and then threadedly connected to the upper clamping plate (3), thereby connecting and fixing the three together.

10. A stable ferrule stamping and forming structure device according to any one of claims 1 to 3, characterized in that: The lower clamping plate (5), the lower pad (6) and the lower die seat (7) are positioned by means of a lower die positioning pin (8) so that the central axes of the three coincide with each other, and the lower die locking bolts are passed through the lower die seat (7) and the lower pad (6) in sequence and then threadedly connected with the lower clamping plate (5), thereby connecting and fixing the three together.

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