Pipeline welding auxiliary device

By designing pipeline welding auxiliary devices, the flexible support and movement of the pipeline is achieved by using articulated and universal ball structures, the problem of inconvenient movement of heavy pipes is solved, the welding efficiency and quality is improved, and the construction needs of different conditions are adapted.

CN222327206UActive Publication Date: 2025-01-10CHINA ELEVENTH CHEM CONSTR
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Patent Information

Application Number
CN202421140775.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-10
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

During the prefabricated welding of pipelines, due to the excessive weight of some pipelines, the inconvenient flip and movement, the construction personnel have a high labor intensity, which affects the construction and welding efficiency, and the welding position requirements are high, which affects the welding quality.

Method used

A pipe welding auxiliary device is designed, including a support seat, right and left support clips and two sets of drive components, which can achieve flexible support and movement of the pipe through articulated structure and universal balls, and drive components such as hydraulic or electric push rod adjustments. Included angles and heights ensure stable support and movement of the pipe at different locations.

Benefits of technology

By adjusting the included angle and height, the device facilitates the movement and rotation of the pipe, improves welding efficiency and quality, adapts to different pipe diameters and ground elevations, simplifies the operation of the welder, and allows for convenient replacement of ball sleeve rods.

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Abstract

The utility model discloses an auxiliary device for pipeline welding, which relates to the field of pipeline welding, and comprises a supporting seat, a right side supporting clamp, a left side supporting clamp and two groups of driving components, the top of the supporting seat is fixedly provided with a fixed seat, a hinge shaft is arranged in the fixed seat, and the front end and the rear end of the hinge shaft respectively extend out of the fixed seat; the included angle between the left side supporting clamp and the right side supporting clamp is adjusted by controlling stretching and retracting of the two driving components so that pipelines with different pipe diameters can be supported conveniently, it can be guaranteed that the pipelines roll and move in any direction by arranging the two sets of universal balls on the left side supporting clamp and the right side supporting clamp, construction of constructors is facilitated, and the construction efficiency is improved. The pipeline can be rotated to a good welding position, the welding quality of a welder is guaranteed, and the assembly efficiency and the welding quality of constructors can be improved by combining a plurality of devices for use.
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Description

Technical Field

[0001] The utility model belongs to the field of pipeline welding, and in particular relates to a pipeline welding auxiliary device. Background Art

[0002] In recent years, the scale of my country's petroleum and chemical industries has continued to expand, and the impact of the petroleum and chemical industries on human life has become increasingly greater. Pipeline welding is indispensable in the construction and operation of these industries, and pipeline welding quality and welding efficiency are also top priorities in project construction and operation.

[0003] During pipeline prefabrication welding, some pipelines are too heavy, making it very inconvenient to flip and move them forward and backward, resulting in excessive labor intensity for construction workers, which directly affects construction and welding efficiency. In addition, a bad welding position has a great impact on welding quality, and very high welding level requirements are also placed on welders.

[0004] Therefore, we propose a pipeline welding auxiliary device to solve the above problems. Utility Model Content

[0005] Aiming at the problem that during pipeline prefabrication welding, some pipelines are too heavy, making it very inconvenient to flip and move forward and backward, resulting in excessive labor intensity for construction workers and directly affecting construction and welding efficiency, the utility model provides a pipeline welding auxiliary device.

[0006] The utility model solves the technical problem by adopting a solution: a pipeline welding auxiliary device, comprising a support seat, a right support clamp, a left support clamp and two sets of driving components, a fixed seat is fixedly installed on the top of the support seat, a hinge shaft is installed in the fixed seat, and the front and rear ends of the hinge shaft extend out of the fixed seat respectively;

[0007] The bottom ends of the left support clamp and the right support clamp are respectively hinged to the hinge shaft, and two sets of detachable ball sleeve rods are installed on the upper surfaces of the left support clamp and the right support clamp, and universal balls are installed in the top grooves of the ball sleeve rods;

[0008] The lower surfaces of the left support clamp and the right support clamp are respectively installed with hinge seats, and the upper surface of the support seat is installed with another two hinge seats;

[0009] The two groups of driving components are respectively arranged below the left supporting clamp and the right supporting clamp, and the upper and lower ends of the driving components are hingedly installed between the upper and lower hinge seats.

[0010] Preferably, adjustment feet are respectively provided at the four corners of the support base.

[0011] Preferably, through holes are respectively provided at the four corners of the support seat;

[0012] The adjusting foot comprises a threaded foot and two adjusting nuts. The upper end of the threaded foot passes through the through hole. The two adjusting nuts are respectively threadedly connected to the threaded foot. The two adjusting nuts are respectively located on the upper surface and the lower surface of the support seat.

[0013] Preferably, two groups of mounting holes are provided on the left supporting clamp and the right supporting clamp, and the lower section of the ball sleeve rod passes through the mounting holes and is threadedly connected to the fixing nut.

[0014] Preferably, the driving assembly is a hydraulic rod or an electric push rod.

[0015] Preferably, the drive assembly includes a bidirectional threaded barrel, an upper threaded rod and a lower threaded rod, the thread directions of the upper threaded rod and the lower threaded rod are opposite, the upper threaded rod and the lower threaded rod are respectively threadedly connected to the upper and lower ends of the bidirectional threaded barrel, and the opposite ends of the upper threaded rod and the lower threaded rod are respectively hinged to the upper and lower hinge seats.

[0016] Preferably, cotter pins are respectively provided at the front and rear ends of the hinge shaft.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model adjusts the angle between the left support clamp and the right support clamp by controlling the extension and contraction of two driving components, so as to support pipes of different diameters. By arranging two sets of universal balls on the left support clamp and the right support clamp, the pipe can be rolled and moved in any direction, which is convenient for construction workers. The pipe can be rotated to a better welding position to ensure the welding quality of the welder. In addition, the use of multiple combinations of the device can improve the construction workers' grouping efficiency and welding quality.

[0019] 2. The utility model provides threaded feet, and the height of the threaded feet can be adjusted by rotating the adjusting nut. On the one hand, it can ensure that the pipeline material reaches a suitable height, which is convenient for welders to weld. On the other hand, when the ground elevation is inconsistent, adjusting the threaded feet can ensure that the support base is in a horizontal state.

[0020] 3. The utility model provides a fixing nut, so that the ball sleeve rod is easy to disassemble, so that the ball sleeve rod can be replaced after being damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0022] Figure 2 This is a front view structural schematic diagram of the utility model.

[0023] In the figure: 1 right side support clamp, 2 hinge seat, 3 pin shaft, 4 upper threaded rod, 5 bidirectional threaded cylinder, 6 lower threaded rod, 7 adjustment nut, 8 threaded support foot, 9 cotter pin, 10 hinge shaft, 11 support seat, 12 ball sleeve rod, 13 fixing nut, 14 universal ball, 15 left side support clamp, 16 fixing seat. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] See also Figure 1-2 , the utility model provides a technical solution of a pipeline welding auxiliary device:

[0026] Embodiment 1:

[0027] according to Figure 1 and Figure 2 As shown, it includes a support base 11, a right support clamp 1, a left support clamp 15 and two sets of drive components. Through holes are respectively opened at the four corners of the support base 11, and adjusting feet are arranged in the through holes. The adjusting feet include threaded feet 8 and two adjusting nuts 7. The upper ends of the threaded feet 8 pass through the through holes, and the two adjusting nuts 7 are respectively threadedly connected to the threaded feet 8. The two adjusting nuts 7 are respectively located on the upper surface and the lower surface of the support base 11. By rotating the adjusting nuts 7, the height of the threaded feet 8 can be adjusted. On the one hand, it can ensure that the pipeline material reaches a suitable height for the welder to weld. On the other hand, when the ground elevation is inconsistent, adjusting the threaded feet 8 can ensure that the support base 11 is in a horizontal state.

[0028] A fixing seat 16 is fixedly installed on the top of the support seat 11 , and a hinge shaft 10 is installed in the fixing seat 16 . The fixing seat 16 is extended from the front and rear ends of the hinge shaft 10 , and cotter pins 9 are respectively arranged at the front and rear ends of the hinge shaft 10 .

[0029] The bottom ends of the left support clamp 15 and the right support clamp 1 are respectively hinged to the hinge shaft 10, so that the left support clamp 15 and the right support clamp 1 can be flipped to adjust the angle between the left support clamp 15 and the right support clamp 1.

[0030] Two groups of detachable ball sleeves 12 are installed on the upper surfaces of the left support clamp 15 and the right support clamp 1. The specific disassembly method is: two groups of mounting holes are opened on the left support clamp 15 and the right support clamp 1. The lower section of the ball sleeve 12 passes through the mounting holes and is threadedly connected with the fixing nut 13. By setting the fixing nut 13, the ball sleeve 12 is easy to disassemble, so that the ball sleeve 12 can be replaced after it is damaged. A universal ball 14 is installed in the top groove of the ball sleeve 12. By setting two groups of universal balls 14 on the left support clamp 15 and the right support clamp 1, it can be ensured that the pipeline can roll and move in any direction, which is convenient for construction personnel to construct. The pipeline can be rotated to a better welding position to ensure the welding quality of the welder.

[0031] The lower surfaces of the left support clamp 15 and the right support clamp 1 are respectively mounted with hinge seats 2 , and the upper surface of the support seat 11 is mounted with another two hinge seats 2 .

[0032] The two groups of driving components are respectively arranged below the left support clamp 15 and the right support clamp 1, and the driving components include a bidirectional threaded barrel 5, an upper threaded rod 4 and a lower threaded rod 6. The thread directions of the upper threaded rod 4 and the lower threaded rod 6 are opposite. The upper threaded rod 4 and the lower threaded rod 6 are threadedly connected to the upper and lower ends of the bidirectional threaded barrel 5 respectively. The opposite ends of the upper threaded rod 4 and the lower threaded rod 6 are respectively hinged to the upper and lower hinge seats 2 through the pin shaft 3. By rotating the bidirectional threaded barrel 5, the threaded rod and the lower threaded rod 6 are moved away from or close to each other, and the angle between the left support clamp 15 and the right support clamp 1 is adjusted to facilitate supporting pipes of different diameters.

[0033] During specific use, the utility model is a pipeline welding auxiliary device. First, the bidirectional threaded barrels 5 on both sides are rotated. During the rotation of the bidirectional threaded barrels 5, the upper threaded rods 4 and the lower threaded rods 6 are moved away from or close to each other, and the angle between the left support clamp 15 and the right support clamp 1 is adjusted. Then, the pipeline is hung between the left support clamp 15 and the right support clamp 1. Finally, during the welding process, the workers can roll the pipeline between the left support clamp 15 and the right support clamp 1 as needed.

[0034] Embodiment 2:

[0035] Based on the first embodiment, the difference is as follows: the driving component is a hydraulic rod or an electric push rod.

Claims

1. A pipeline welding auxiliary device, comprising a support seat, a right support clamp, a left support clamp and two sets of drive components, characterized in that: A fixing seat is fixedly installed on the top of the support seat, a hinge shaft is installed in the fixing seat, and the fixing seat is extended from the front and rear ends of the hinge shaft respectively; The bottom ends of the left support clamp and the right support clamp are respectively hinged to the hinge shaft, and two sets of detachable ball sleeve rods are installed on the upper surfaces of the left support clamp and the right support clamp, and universal balls are installed in the top grooves of the ball sleeve rods; The lower surfaces of the left support clamp and the right support clamp are respectively installed with hinge seats, and the upper surface of the support seat is installed with another two hinge seats; The two groups of driving components are respectively arranged below the left supporting clamp and the right supporting clamp, and the upper and lower ends of the driving components are hingedly installed between the upper and lower hinge seats.

2. The pipeline welding auxiliary device according to claim 1, characterized in that: Adjustment feet are respectively arranged at the four corners of the support seat.

3. The pipeline welding auxiliary device according to claim 2 is characterized in that: The four corners of the support seat are respectively provided with through holes; The adjusting foot comprises a threaded foot and two adjusting nuts. The upper end of the threaded foot passes through the through hole. The two adjusting nuts are respectively threadedly connected to the threaded foot. The two adjusting nuts are respectively located on the upper surface and the lower surface of the support seat.

4. The pipeline welding auxiliary device according to claim 1, characterized in that: Two groups of mounting holes are provided on the left supporting clamp and the right supporting clamp, and the lower section of the ball sleeve rod passes through the mounting holes and is threadedly connected with the fixing nut.

5. The pipeline welding auxiliary device according to claim 1, characterized in that: The driving component is a hydraulic rod or an electric push rod.

6. The pipeline welding auxiliary device according to claim 1, characterized in that: The driving assembly includes a bidirectional threaded barrel, an upper threaded rod and a lower threaded rod. The thread directions of the upper threaded rod and the lower threaded rod are opposite. The upper threaded rod and the lower threaded rod are respectively threadedly connected to the upper and lower ends of the bidirectional threaded barrel, and the opposite ends of the upper threaded rod and the lower threaded rod are respectively hinged to the upper and lower hinge seats.

7. The pipeline welding auxiliary device according to claim 1, characterized in that: Split pins are respectively arranged at the front and rear ends of the hinge shaft.