Machining planer type milling machine facilitating chip removal

Abstract

The utility model relates to the field of machining, and discloses a machining planer type milling machine convenient for chip removal, which comprises a machining bed base, a movable compression component is arranged on the front side of the machining bed base, and Z-shaped baffles are fixedly connected to two sides of the top of the machining bed base close to the center. First gear sliding rails are arranged on the left side and the right side of the top of the machining bed base, transmission motors are fixedly connected to the four corners of the top of the machining bed base, rolling shafts are fixedly connected with the output ends of the transmission motors, conveying belts are connected to outer rings of the rolling shafts in an engaged mode, and portal frame assemblies are arranged on the tops of the first gear sliding rails. When the machining head machines a workpiece, the fixed blower gun on the left side wall is used for synchronously cleaning sweeps, the transmission motors at the four corners of the top of the machining bed base rotate to drive the two rolling shafts on the two sides to rotate, and the rolling shafts rotate to drive the conveying belt to rotate; and the sweeps are conveyed into the movable metal briquetting machine on the front side of the machining bed base to be compressed.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a gantry milling machine for mechanical processing which is convenient for chip removal. Background Art

[0002] With the rapid development of science and technology and industrial production, the accuracy, efficiency and requirements of mechanical processing are constantly improving. Gantry milling machines are often used for large workpieces. Gantry milling machines are a type of milling machine with a portal frame and a horizontal long bed. They have high processing accuracy and productivity and are suitable for mass production and processing of large workpieces.

[0003] After searching, the existing Chinese patent announcement number is: CN218427209U, which provides a chip removal mechanism for a CNC fixed-beam gantry milling machine. By setting up an automatic cleaning component and a water inlet pipe, metal debris can be more easily dissipated in the automatic cleaning component, is not easy to be blocked and worn, is convenient to discharge, and improves efficiency.

[0004] Although the above patent can promote the removal of waste chips, the chip removal mechanism of the above CNC fixed-beam gantry milling machine still has the following problems: large workpieces cannot be processed at multiple angles, and no protective measures are set when cleaning the debris during processing of the workpiece, resulting in a lot of debris splashing and sticking to the inner wall, and the waste chips after processing cannot be properly disposed of, which greatly affects the processing efficiency and normal chip removal quality.

[0005] In view of the above problems, a gantry milling machine for machining which is convenient for chip removal is proposed. Utility Model Content

[0006] The purpose of the utility model is to provide a gantry milling machine for mechanical processing which is convenient for chip removal, so as to solve the problems in the background technology that the workpiece cannot be processed at multiple angles, no protective measures are set when cleaning the debris during processing of the workpiece, resulting in a lot of debris splashing and adhering to the inner wall, and the waste chips after processing cannot be properly disposed of, which greatly affects the processing efficiency and the normal chip removal quality.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gantry milling machine for mechanical processing that is convenient for chip removal, comprising a processing bed base, a movable compression assembly is arranged on the front side of the processing bed base, two sides of the top of the processing bed base are fixedly connected with Z-shaped baffles close to the center, the left and right sides of the top of the processing bed base are provided with first gear slides, the four corners of the top of the processing bed base are fixedly connected with a transmission motor, and the output end of the transmission motor passes through the Z-shaped baffle, two processing bed cavities are arranged on the top of the processing bed base, the left and right sides of the Z-shaped baffle pass through and are rotatably connected with two rollers, and the rollers are fixedly connected with the output end of the transmission motor, the outer rings of the rollers are meshed and connected with conveyor belts, and the tops of the first gear slides are provided with gantry components;

[0008] By adopting the above technical solution, the workpiece is processed to a high standard by adjusting the gantry assembly before and after the first gear slide rail. A Z-shaped guard plate is provided to prevent waste chips from splashing. During processing, the transmission motor rotates to drive the roller to rotate, and the rotation of the roller drives the conveyor belt to rotate, and the waste chips enter the mobile compression assembly through the conveyor belt.

[0009] As a further description of the above technical solution: the mobile compression assembly includes a mobile metal briquetting machine, a feed port is opened at the center of the front side of the mobile metal briquetting machine, a hydraulic pump is fixedly connected to the top of the mobile metal briquetting machine, a telescopic hydraulic rod is arranged at the output end of the hydraulic pump, a pressing plate is fixedly connected to the bottom of the telescopic hydraulic rod, and rollers are fixedly connected to the four corners of the bottom of the mobile metal briquetting machine;

[0010] By adopting the above technical solution, the waste chips enter the mobile briquetting machine and the metal materials are squeezed into high-density, small-volume blocks or cakes through high pressure, which greatly reduces the transportation and storage costs and saves space, facilitates the recycling of waste chips, has a high degree of automation, and rollers are installed at the bottom for easy assembly.

[0011] As a further description of the above technical solution: a T-shaped processing bed is arranged at the top center of the processing bed base, and a transverse rectangular groove is opened on the top of the T-shaped processing bed;

[0012] By adopting the above technical solution, the productivity can be improved through the transverse rectangular groove on the top of the T-shaped bed, the efficiency of chip removal can be increased, and the installation is more convenient.

[0013] As a further description of the above technical solution: a docking head is arranged at the bottom of the rear side of the mobile metal briquetting machine, and docking ports are opened at the center of the left and right sides of the front side of the processing bed base, and the docking head can slide into the docking port;

[0014] By adopting the above technical solution, the butt joints and the butt ports are arranged to facilitate the connection, improve the connection accuracy, increase the stability, promote standardization, facilitate expansion and maintenance, and increase the sealing.

[0015] As a further description of the above technical solution: the gantry assembly includes a milling machine gantry, two first track motors are fixedly connected to the bottom of the front side of the milling machine gantry, the output ends of the first track motors are fixedly connected to the first track gears, the first track gears are meshed and connected with the first gear slide rails, the front side of the milling machine gantry is provided with a second gear slide rail near the center, and the front side of the gantry assembly is provided with a processing head;

[0016] By adopting the above technical solution, high precision, high efficiency, low scrap rate, strong adaptability and easy controllability can be provided through the adjustment of the milling machine gantry.

[0017] As a further description of the above technical solution: a second track motor is fixedly connected to the center of the processing head, a second track gear is fixedly connected to the output end of the second track motor, the second track gear is meshed and connected with the second gear slide rail, and a fixed air gun is arranged at the bottom center of the left side wall of the processing head;

[0018] By adopting the above technical solution, the processing range, accuracy and efficiency can be improved through flexible adjustment of the processing head, the production cost can be reduced, the flexibility can be enhanced, the floor space can be reduced, the operation safety can be improved and automation can be easily realized.

[0019] As a further description of the above technical solution: the center of the inner side of the fixed air gun is fixedly connected to an air gun motor, the output end of the air gun motor is fixedly connected to a fan blade, the bottom of the fixed air gun is provided with an air outlet, and the top of the fixed air gun is provided with an air inlet;

[0020] By adopting the above technical solution, the chip removal efficiency of the milling machine when processing the workpiece can be improved by using the air gun. The air gun can effectively blow away the chips and dust attached to the workpiece, tool or machine surface, keep the working area clean, and help improve the processing quality and the safety of the operator. In certain processing processes, the air gun can be used as a simple cooling method to help cool the tool and workpiece, extend the tool life, and reduce the impact of thermal deformation. By removing chips in time, processing interruptions or machine damage caused by chip accumulation can be avoided, thereby improving processing efficiency.

[0021] As a further description of the above technical solution: a central controller is arranged near the center of the outer side wall of the milling machine gantry, and a control panel is arranged on the front side of the central controller.

[0022] By adopting the above technical solution, the control panel controls and adjusts the various functions and parameters of the milling machine to meet different processing requirements. The operator can accurately set various parameters to ensure the accuracy and repeatability of the processing. By providing a centralized, intuitive and multi-functional operation interface, the milling machine operation is easier and more efficient, while improving the processing accuracy and automation level.

[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0024] 1. The utility model provides a gantry milling machine for mechanical processing which is convenient for chip removal. Firstly, the gantry frame and the processing head of the milling machine are controlled by the first track motor and the second motor to adjust in multiple directions, so as to process the workpiece in multiple directions. Z-shaped guard plates are arranged on both sides of the top of the processing bed base close to the center to prevent waste chips from splashing.

[0025] 2. The utility model provides a gantry milling machine for mechanical processing which is convenient for chip removal. When the processing head processes the workpiece, the waste chips are cleaned synchronously through the air gun fixed on the left wall. The waste chips enter the cavities of the processing beds on both sides through the horizontal rectangular grooves on the top of the T-shaped processing bed, and enter the conveyor belt again. The two rollers on both sides are driven to rotate by the rotation of the transmission motors at the four corners of the top of the processing bed base. The rotation of the rollers drives the conveyor belt to rotate, and the waste chips are conveyed to the mobile metal briquetting machine on the front side of the processing bed base for compression processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a three-dimensional diagram of the gantry milling machine of the utility model;

[0027] Figure 2 It is a side sectional view of the overall structure of the utility model;

[0028] Figure 3 It is a front sectional view of the gantry milling machine of the utility model;

[0029] Figure 4 It is a top sectional view of the gantry milling machine of the utility model.

[0030] In the figure: 1. processing bed base; 2. docking port; 3. processing bed cavity; 4. roller; 5. conveyor belt; 6. transmission motor; 7. T-shaped processing bed; 8. transverse rectangular groove; 9. Z-shaped baffle; 10. first gear slide; 11. first track gear; 12. milling machine gantry; 13. first track motor; 14. central controller; 15. control panel; 16. second gear slide; 17. processing head; 18. second track motor; 19. second track gear; 20. fixed air gun; 21. air gun motor; 22. fan blade; 23. air outlet; 24. air inlet; 25. metal briquetting machine; 26. docking port; 27. feed inlet; 28. hydraulic pump; 29. ​​telescopic hydraulic rod; 30. pressure plate; 31. roller. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

[0033] Combination Figure 1The utility model is a gantry milling machine for mechanical processing that is convenient for chip removal, comprising a processing bed base 1, Z-shaped baffles 9 are fixedly connected to the center on both sides of the top of the processing bed base 1, first gear slides 10 are arranged on the left and right sides of the top of the processing bed base 1, and a milling machine gantry 12 is arranged on the top of the first gear slide 10, and two first track motors 13 are fixedly connected to the bottom of the front side of the milling machine gantry 12, and the output ends of the first track motors 13 are fixedly connected to the first track gears 11, and the first track gears 11 are meshed with the first gear slide 10. A second gear slide 16 is arranged at the center of the front side of the milling machine gantry 12, and a processing head 17 is arranged at the front side of the milling machine gantry 12, and a second track motor 18 is fixedly connected to the center of the processing head 17, and a second track gear 19 is fixedly connected to the output end of the second track motor 18, and the second track gear 19 is meshed with the second gear slide 16. A docking port 2 is opened in the center of the left and right sides of the front side of the processing bed base 1;

[0034] The first track motor 13 rotates to drive the first track gear 11 to move forward and backward on the first gear slide rail 10, so that the milling machine gantry 12 can be adjusted forward and backward on the processing bed base 1, and the second track motor 18 inside the processing head 17 rotates to drive the second track gear 19 to rotate. The processing head 17 can be adjusted left and right on the second gear slide rail 16 on the front side of the milling machine gantry 12. The Z-shaped baffle 9 is set to prevent waste chips from splashing during the processing process. The docking interface 2 is opened at the center of the left and right sides of the front side of the processing bed base 1 to facilitate the later installation of the mobile compression component.

[0035] Combination Figure 1 and Figure 3 and Figure 4 The utility model is a gantry milling machine for mechanical processing which is convenient for chip removal, comprising a processing head 17, a fixed air gun 20 is arranged at the bottom center of the left side wall of the processing head 17, an air gun motor 21 is fixedly connected to the inner center of the fixed air gun 20, a fan blade 22 is fixedly connected to the output end of the air gun motor 21, an air outlet 23 is provided at the bottom of the fixed air gun 20, an air inlet 24 is provided at the top of the fixed air gun 20, a T-shaped processing bed 7 is arranged at the top center of the processing bed base 1, a transverse rectangular groove 8 is provided at the top of the T-shaped processing bed 7, two processing bed cavities 3 are arranged at the top of the processing bed base 1, a transmission motor 6 is fixedly connected to the four corners of the top of the processing bed base 1, and the output end of the transmission motor 6 passes through a Z-shaped baffle 9, two rollers 4 are passed through and rotatably connected to the left and right sides of the Z-shaped baffle 9, and the rollers 4 are fixedly connected to the output end of the transmission motor 6, and the outer rings of the rollers 4 are meshed and connected with conveyor belts 5;

[0036] The fan blades 22 are driven to rotate by the rotation of the air gun motor 21, and the operation of the fan blades 22 drives wind to enter from the air inlet 24, and blows the waste chips to the T-shaped processing bed 7 from the air outlet 23. The waste chips enter the processing bed cavities 3 on the left and right sides through the horizontal rectangular grooves 8 on the top of the T-shaped processing bed 7, and finally fall onto the conveyor belt 5. The transmission motor 6 rotates to drive the roller 4 to rotate, and the rotation of the roller 4 drives the conveyor belt 5 to rotate, so that the waste chips are conveyed to the mobile compression assembly.

[0037] Combination Figure 2 The utility model is a gantry milling machine for machining that is convenient for chip removal, comprising a mobile metal briquetting machine 25, a docking head 26 is arranged at the bottom of the rear side of the mobile metal briquetting machine 25, and the docking head 26 can slide into the docking port 2, the four corners of the bottom of the mobile metal briquetting machine 25 are fixedly connected with rollers 31, a feeding port 27 is opened at the center of the front side of the mobile metal briquetting machine 25, a hydraulic pump 28 is fixedly connected to the top of the mobile metal briquetting machine 25, a telescopic hydraulic rod 29 is arranged at the output end of the hydraulic pump 28, and a pressing plate 30 is fixedly connected to the bottom of the telescopic hydraulic rod 29, and a central controller 14 is arranged near the center of the outer side wall of the milling machine gantry 12, and a control panel 15 is arranged at the front side of the central controller 14;

[0038] The mobile metal briquetting machine 25 is moved and adjusted by the roller 31 so that the docking port 2 and the docking head 26 are docked, so that the processing bed base 1 and the mobile metal briquetting machine 25 are merged, and the coordinated operation between the motors is controlled by the control panel 15 on the front side of the central controller 14, and the waste chips enter the mobile metal briquetting machine 25 through the feed port 27. The control panel 15 controls the hydraulic pump 28 to start, and the hydraulic pump 28 starts to drive the telescopic hydraulic rod 29 to adjust up and down, and the telescopic hydraulic rod 29 drives the pressure plate 30 to perform the final compression operation.

[0039] Working principle: The first track motor 13 is controlled to rotate through the control panel 15, and the rotation of the first track motor 13 drives the first track gear 11 to rotate on the first gear slide 10, so that the milling machine gantry 12 can be adjusted forward and backward on the processing bed base 1, and the second track motor 18 rotates, and the second track motor 18 rotates to drive the second track gear 19 to rotate on the second gear slide 16, so that the processing head 17 can adjust and process the workpiece in multiple directions in front of the milling machine gantry 12. While the processing head 17 processes the workpiece, the fixed air gun 20 blows air, which is located on both sides of the top of the processing bed base 1 near the center to prevent waste chips from splashing. A Z-shaped baffle 9 is provided in the center, and the waste chips are blown into the cavities 3 of the left and right processing beds through the horizontal rectangular groove 8 on the top of the T-shaped processing bed 7 by a fixed air gun 20, and fall onto the conveyor belt 5. The roller 4 is driven to rotate by the transmission motor 6, and the roller 4 drives the conveyor belt 5 to rotate by rotating, so that the waste chips are conveyed to the feeding port 27 of the mobile metal briquetting machine 25, enter the interior of the mobile metal briquetting machine 25, and are started by the hydraulic pump 28. The hydraulic pump 28 starts to drive the telescopic hydraulic rod 29 to slide up and down, and the telescopic hydraulic rod 29 slides up and down to drive the pressing plate 30 to perform the final compression operation.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gantry milling machine for machining that facilitates chip removal, comprising a machining bed base (1), characterized in that: A movable compression assembly is arranged on the front side of the processing bed base (1); Z-shaped baffles (9) are fixedly connected to the center on both sides of the top of the processing bed base (1); first gear slide rails (10) are arranged on the left and right sides of the top of the processing bed base (1); a transmission motor (6) is fixedly connected to the four corners of the top of the processing bed base (1); and the output end of the transmission motor (6) passes through the Z-shaped baffle (9); two processing bed cavities (3) are arranged on the top of the processing bed base (1); two rollers (4) are passed through and rotatably connected to the left and right sides of the Z-shaped baffle (9); and the rollers (4) are fixedly connected to the output end of the transmission motor (6); the outer rings of the rollers (4) are meshed with conveyor belts (5); and a gantry assembly is arranged on the top of the first gear slide rail (10).

2. A gantry milling machine for machining that facilitates chip removal according to claim 1, characterized in that: The mobile compression assembly comprises a mobile metal briquetting machine (25), a feed port (27) is provided at the center of the front side of the mobile metal briquetting machine (25), a hydraulic pump (28) is fixedly connected to the top of the mobile metal briquetting machine (25), a telescopic hydraulic rod (29) is provided at the output end of the hydraulic pump (28), a pressing plate (30) is fixedly connected to the bottom of the telescopic hydraulic rod (29), and rollers (31) are fixedly connected to the four corners of the bottom of the mobile metal briquetting machine (25).

3. A gantry milling machine for machining that facilitates chip removal according to claim 1, characterized in that: A T-shaped processing bed (7) is arranged at the top center of the processing bed base (1), and a transverse rectangular groove (8) is opened on the top of the T-shaped processing bed (7).

4. A gantry milling machine for machining that facilitates chip removal according to claim 2, characterized in that: The bottom of the rear side of the mobile metal briquetting machine (25) is provided with a docking joint (26), and the center of the left and right sides of the front side of the processing bed base (1) are provided with docking ports (2), and the docking joint (26) can slide into the docking port (2).

5. The gantry milling machine for machining with convenient chip removal according to claim 1, characterized in that: The gantry assembly comprises a milling machine gantry (12), two first track motors (13) are fixedly connected to the bottom of the front side of the milling machine gantry (12), the output ends of the first track motors (13) are fixedly connected to first track gears (11), the first track gears (11) are meshingly connected to first gear slide rails (10), a second gear slide rail (16) is arranged at the center of the front side of the milling machine gantry (12), and a processing head (17) is arranged at the front side of the gantry assembly.

6. A gantry milling machine for machining that facilitates chip removal according to claim 5, characterized in that: A second track motor (18) is fixedly connected to the center of the processing head (17), a second track gear (19) is fixedly connected to the output end of the second track motor (18), the second track gear (19) is meshingly connected to the second gear slide rail (16), and a fixed air gun (20) is arranged at the bottom center of the left side wall of the processing head (17).

7. A gantry milling machine for machining that facilitates chip removal according to claim 6, characterized in that: An air gun motor (21) is fixedly connected to the inner center of the fixed air gun (20), a fan blade (22) is fixedly connected to the output end of the air gun motor (21), an air outlet (23) is provided at the bottom of the fixed air gun (20), and an air inlet (24) is provided at the top of the fixed air gun (20).

8. The gantry milling machine for machining with convenient chip removal according to claim 5, characterized in that: A central controller (14) is arranged near the center of the outer side wall of the milling machine gantry (12), and a control panel (15) is arranged on the front side of the central controller (14).

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