Horizontal machining center clamp precision detection device

By designing a fixture accuracy detection device including a laser level and a pressure sensor in a horizontal machining center, the problem of inconsistent clamping force caused by manual adjustment of traditional fixtures is solved, and the clamping accuracy and machining accuracy of the workpiece are improved.

CN222327548UActive Publication Date: 2025-01-10CHENGDU HENGCHENG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420250683.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-01-10
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The traditional horizontal machining center fixtures are manually adjusted to cause inconsistent clamping force and stability of the workpiece, affecting the clamping accuracy and machining accuracy of the workpiece.

Method used

A fixture accuracy detection device including a fixing table, a laser level, a clamping base, an adjusting threaded rod, a pallet, a clamping threaded rod, a nut, a clamping plate and a pressure sensor is designed. The clamping accuracy is checked through the laser level. And use pressure sensors and data acquisition display modules to monitor and adjust clamping force in real time to ensure uniform and stable clamping pressure.

Benefits of technology

The clamping accuracy of the workpiece and the milling accuracy of the machining tool set are improved, and the problem of inconsistent clamping force caused by manual adjustment is avoided, and the stable clamping and high-precision machining of the workpiece is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of horizontal machining centers, and particularly discloses a horizontal machining center clamp precision detection device which is characterized in that a fixing plate is arranged on the rear surface of a fixing table, a workpiece body is arranged on the upper surface of a bottom support, and a clamping threaded rod is arranged on the upper surface of a clamping base; the device has the beneficial effects that the workpiece body is firstly placed on the bottom support, then the laser gradienter is started to conveniently check the horizontal precision of the workpiece body when the workpiece body is clamped and fixed, then the clamping plate is rotated to enable the front end of the clamping plate to press the upper surface of the workpiece body, and meanwhile the nut is tightened; real-time data transmitted by a pressure sensor is monitored through a data acquisition display module, and meanwhile, the clamping pressure of the clamping plates at the four corners of the upper surface of the workpiece body on the workpiece body can be relatively uniform by adjusting the supporting force of the supporting plate on the rear ends of the clamping plates, and the degree of stably clamping the workpiece body is achieved; therefore, the clamping and fixing precision of the workpiece body is higher, and the milling precision of the machining cutter set on the workpiece body is higher.
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Description

Technical Field

[0001] The utility model relates to the field of horizontal machining centers, in particular to a fixture accuracy detection device for a horizontal machining center. Background Art

[0002] A horizontal machining center refers to a machining center machine tool in which the spindle axis is set parallel to the worktable. It can process larger parts and can also perform indexing and rotary processing. It is most suitable for multi-process processing such as milling, drilling, boring, reaming, tapping, two-dimensional and three-dimensional curved surfaces of multiple working surfaces of parts. Horizontal machining centers generally require fixtures to fix the workpiece to be processed.

[0003] In the prior art, when a workpiece is to be milled, it is generally necessary to fix the workpiece by a clamp, and the accuracy of the workpiece fixation must generally be ensured during the clamping and fixing.

[0004] However, traditional clamps generally require manual adjustment to fix the workpiece. This operation method may result in inconsistent clamping force and stability of the clamp on the workpiece, which may result in insufficient clamping accuracy of the workpiece. To this end, the utility model proposes a horizontal machining center clamp accuracy detection device to solve the above problem. Utility Model Content

[0005] The utility model aims to provide a horizontal machining center fixture accuracy detection device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a horizontal machining center fixture precision detection device, the horizontal machining center fixture precision detection device comprising: a fixed table, a fixed plate is arranged on the rear surface of the fixed table, a laser level is arranged on the upper surface of the fixed plate, a bottom bracket is arranged at the four corners of the upper surface of the fixed table, a clamping base is arranged on the outer side of the bottom bracket, a thread groove is opened in the clamping base, an adjusting threaded rod is arranged in the thread groove, a supporting plate is arranged on the upper end surface of the adjusting threaded rod, a clamping threaded rod is arranged on the upper surface of the clamping base, a nut is arranged on the upper end of the clamping threaded rod, and the middle section of the clamping plate is sleeved on the surface of the clamping threaded rod;

[0007] A clamping plate is provided with a pressure sensor in the front end of the clamping plate, a collection line is provided on the upper end surface of the pressure sensor, a workpiece body is provided on the lower side of the clamping plate, and a processing tool group is provided on the front side of the workpiece body.

[0008] Preferably, the fixing plate is in a plate-like structure, and the fixing plate is fixedly connected to the rear surface of the fixing platform.

[0009] Preferably, the base is fixedly connected to the four corners of the upper surface of the fixing platform, and the base is in a cylindrical structure.

[0010] Preferably, the clamping base is fixedly connected to the four corners of the upper surface of the fixing platform, the threaded groove opened in the clamping base is a columnar structure, the adjusting threaded rod is threadedly connected to the threaded groove, and the support plate is fixedly connected to the upper end surface of the adjusting threaded rod.

[0011] Preferably, the clamping threaded rod is fixedly connected to the upper surface of the clamping base, the nut is threadedly connected to the clamping threaded rod, and the clamping plate is movably connected to the clamping threaded rod.

[0012] Preferably, the pressure sensor is fixedly connected inside the front end of the clamping plate, the acquisition line is fixedly connected to the upper end surface of the pressure sensor, and the pressure sensor is electrically connected to the data acquisition and display module via the acquisition line.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model proposes a device for detecting the precision of a clamp of a horizontal machining center. When a workpiece body is to be fixed on a fixed table by a clamp, the workpiece body is first placed on a bottom support, and then a laser level is started to conveniently check the horizontal precision of the workpiece body when it is clamped and fixed. Then, the clamping plate is rotated so that the front end of the clamping plate is pressed against the upper surface of the workpiece body and the nut is tightened at the same time. The real-time data transmitted by the pressure sensor is monitored through the data acquisition and display module. Meanwhile, the support strength of the support plate on the rear end of the clamping plate can be adjusted to ensure that the clamping pressure of the clamping plate at the four corners of the upper surface of the workpiece body on the workpiece body is relatively uniform and reaches a degree of stable clamping of the workpiece body, thereby ensuring that the precision of clamping and fixing the workpiece body is more precise and that the precision of milling of the workpiece body by the machining tool group is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front-view inclined schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a rear view tilt schematic diagram of the structure of the utility model;

[0017] Figure 3 It is a front cross-sectional schematic diagram of the structure of the utility model;

[0018] Figure 4 for Figure 3 The enlarged schematic diagram at A in the middle;

[0019] Figure 5 Schematic diagram of the pressure sensor working process.

[0020] In the figure: 1. fixed table; 2. fixed plate; 3. laser level; 4. bottom support; 5. clamping base; 6. threaded groove; 7. adjusting threaded rod; 8. support plate; 9. clamping threaded rod; 10. nut; 11. clamping plate; 12. pressure sensor; 13. acquisition line; 14. workpiece body; 15. processing tool group; 16. data acquisition display module. DETAILED DESCRIPTION

[0021] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment 1

[0023] See also Figure 1-Figure 5 The utility model provides a technical solution: a horizontal machining center fixture precision detection device, the horizontal machining center fixture precision detection device comprises: a fixed table 1, a fixed plate 2 is arranged on the rear surface of the fixed table 1, a laser level 3 is arranged on the upper surface of the fixed plate 2, a bottom bracket 4 is arranged at the four corners of the upper surface of the fixed table 1, a clamping base 5 is arranged on the outer side of the bottom bracket 4, a thread groove 6 is opened in the clamping base 5, an adjusting threaded rod 7 is arranged in the thread groove 6, a supporting plate 8 is arranged on the upper end surface of the adjusting threaded rod 7, a clamping threaded rod 9 is arranged on the upper surface of the clamping base 5, a nut 10 is arranged on the upper end of the clamping threaded rod 9, and the middle section of the clamping plate 11 is sleeved on the surface of the clamping threaded rod 9; a clamping plate 11, a pressure sensor 12 is arranged in the front end of the clamping plate 11, a collection line 13 is arranged on the upper end surface of the pressure sensor 12, a workpiece body 14 is arranged on the lower side of the clamping plate 11, and a processing tool group 15 is arranged on the front side of the workpiece body 14;

[0024] When the workpiece body 14 is to be fixed on the fixed table 1 by a clamp, the workpiece body 14 is first placed on the base 4, and then the laser level 3 is started to check the horizontal accuracy of the workpiece body 14 when clamped and fixed. Then, the clamping plate 11 is rotated so that the front end of the clamping plate 11 is pressed against the upper surface of the workpiece body 14 while tightening the nut 10. The real-time data transmitted by the pressure sensor 12 is monitored through the data acquisition display module 16. At the same time, the support force of the support plate 8 on the rear end of the clamping plate 11 can be adjusted to ensure that the clamping pressure of the clamping plate 11 at the four corners of the upper surface of the workpiece body 14 on the workpiece body 14 is relatively uniform and reaches a stable clamping degree of the workpiece body 14, thereby ensuring that the clamping accuracy of the workpiece body 14 is more precise and that the milling accuracy of the workpiece body 14 by the processing tool group 15 is higher.

[0025] Embodiment 2

[0026] On the basis of the first embodiment, in order to facilitate the horizontal accuracy of the workpiece body 14 when clamping and fixing the workpiece body 14, a fixing plate 2 is provided with a plate-shaped structure, the fixing plate 2 is fixedly connected to the rear surface of the fixing table 1, and the bottom bracket 4 is fixedly connected to the four corners of the upper surface of the fixing table 1, and the bottom bracket 4 is a cylindrical structure;

[0027] In order to ensure that the workpiece body 14 has good horizontal accuracy when clamped and fixed, the fixed table 1 and the base 4 on the upper surface of the fixed table 1 should be kept level when set. The laser level 3 on the upper surface of the fixed plate 2 can not only be used to check whether the workpiece body 14 is level when clamped and fixed, but also can be used to check whether the fixed table 1 and the base 4 are level when set, thereby ensuring the clamping accuracy and processing accuracy of the workpiece body 14.

[0028] Embodiment 3

[0029] On the basis of the second embodiment, in order to improve the accuracy and uniformity of clamping the workpiece body 14, a clamping base 5 is provided and fixedly connected to the four corners of the upper surface of the fixed platform 1, the threaded groove 6 provided in the clamping base 5 is in a columnar structure, the adjusting threaded rod 7 is threadedly connected to the threaded groove 6, the support plate 8 is fixedly connected to the upper end surface of the adjusting threaded rod 7, the clamping threaded rod 9 is fixedly connected to the upper surface of the clamping base 5, the nut 10 is threadedly connected to the clamping threaded rod 9, the clamping plate 11 is movably connected to the clamping threaded rod 9, the pressure sensor 12 is fixedly connected to the front end of the clamping plate 11, the acquisition line 13 is fixedly connected to the upper end surface of the pressure sensor 12, and the pressure sensor 12 is electrically connected to the data acquisition and display module 16 through the acquisition line 13;

[0030] When the workpiece body 14 is to be fixed on the fixed table 1 by a clamp, the workpiece body 14 is first placed on the base 4, and then the laser level 3 is started to check the horizontal accuracy of the workpiece body 14 when clamped and fixed. Then, the clamping plate 11 is rotated so that the front end of the clamping plate 11 is pressed against the upper surface of the workpiece body 14, and the nut 10 at the upper end of the clamping threaded rod 9 on the upper surface of the clamping base 5 is tightened, and the data acquisition display module 16 is used to monitor the real-time data transmitted by the pressure sensor 12 through the acquisition line 13. At the same time, the support force of the support plate 8 on the rear end of the clamping plate 11 can be adjusted by rotating the adjustment threaded rod 7 in the threaded groove 6 to ensure that the clamping pressure of the clamping plate 11 at the four corners of the upper surface of the workpiece body 14 on the workpiece body 14 is relatively uniform and reaches the degree of stable clamping of the workpiece body 14, thereby ensuring that the clamping accuracy of the workpiece body 14 is more accurate, and the milling accuracy of the workpiece body 14 by the processing tool group 15 is higher.

[0031] In actual use, when the workpiece body 14 is to be fixed on the fixed table 1 by a clamp, the workpiece body 14 is first placed on the base 4, and then the laser level 3 is started to check the horizontal accuracy of the workpiece body 14 when clamped and fixed. Then, the clamping plate 11 is rotated so that the front end of the clamping plate 11 is pressed against the upper surface of the workpiece body 14 while tightening the nut 10, and the real-time data transmitted by the pressure sensor 12 is monitored through the data acquisition and display module 16. At the same time, the support force of the support plate 8 on the rear end of the clamping plate 11 can be adjusted to ensure that the clamping pressure of the clamping plate 11 at the four corners of the upper surface of the workpiece body 14 on the workpiece body 14 is relatively uniform and reaches a level of stable clamping of the workpiece body 14, thereby ensuring that the clamping accuracy of the workpiece body 14 is more accurate, and the milling accuracy of the workpiece body 14 by the processing tool group 15 is higher. This avoids the traditional clamp that generally requires manual adjustment when fixing the workpiece. This operation method may cause the clamping force and stability of the clamp to the workpiece to be inconsistent, which may lead to the problem of insufficient accuracy of the workpiece clamping.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fixture accuracy detection device for a horizontal machining center, characterized in that: The fixture precision detection device for a horizontal machining center comprises: a fixed table (1), a fixed plate (2) is arranged on the rear surface of the fixed table (1), a laser level (3) is arranged on the upper surface of the fixed plate (2), bottom brackets (4) are arranged at the four corners of the upper surface of the fixed table (1), a clamping base (5) is arranged on the outer side of the bottom bracket (4), a thread groove (6) is provided in the clamping base (5), an adjusting threaded rod (7) is arranged in the thread groove (6), a supporting plate (8) is arranged on the upper end surface of the adjusting threaded rod (7), a clamping threaded rod (9) is arranged on the upper surface of the clamping base (5), a nut (10) is arranged at the upper end of the clamping threaded rod (9), and the middle section of the clamping plate (11) is sleeved on the surface of the clamping threaded rod (9); A clamping plate (11) is provided with a pressure sensor (12) at the front end of the clamping plate (11), a collection line (13) is provided at the upper end surface of the pressure sensor (12), a workpiece body (14) is provided at the lower side of the clamping plate (11), and a processing knife group (15) is provided at the front side of the workpiece body (14).

2. The device for detecting the accuracy of fixtures in a horizontal machining center according to claim 1, characterized in that: The fixing plate (2) is a plate-shaped structure, and the fixing plate (2) is fixedly connected to the rear surface of the fixing platform (1).

3. The device for detecting the accuracy of fixtures of a horizontal machining center according to claim 1, characterized in that: The base bracket (4) is fixedly connected to the four corners of the upper surface of the fixed platform (1), and the base bracket (4) is a cylindrical structure.

4. The device for detecting the accuracy of fixtures of a horizontal machining center according to claim 1, characterized in that: The clamping base (5) is fixedly connected to the four corners of the upper surface of the fixing platform (1); the threaded groove (6) provided in the clamping base (5) is a columnar structure; the adjusting threaded rod (7) is threadedly connected to the threaded groove (6); and the supporting plate (8) is fixedly connected to the upper end surface of the adjusting threaded rod (7).

5. The device for detecting the accuracy of fixtures of a horizontal machining center according to claim 1, characterized in that: The clamping threaded rod (9) is fixedly connected to the upper surface of the clamping base (5), the nut (10) is threadedly connected to the clamping threaded rod (9), and the clamping plate (11) is movably connected to the clamping threaded rod (9).

6. The device for detecting the accuracy of fixtures of a horizontal machining center according to claim 1, characterized in that: The pressure sensor (12) is fixedly connected to the front end of the clamping plate (11), the acquisition line (13) is fixedly connected to the upper end surface of the pressure sensor (12), and the pressure sensor (12) is electrically connected to the data acquisition display module (16) via the acquisition line (13).

Citation Information

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