Installation tool for line inspection robot
By designing an installation tool including a clamping plate, a curved positioning plate and a universal wheel, the problem of poor positioning of curved shell components in the prior art is solved, and the stable clamping and flexibility of line inspection robot components is achieved. Installation improves installation accuracy and efficiency.
Patent Information
- Application Number
- CN202420333544.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-02-23
AI Technical Summary
The component clamping device of existing line inspection robots has poor positioning effect when processing curved shell parts, which affects installation efficiency and accuracy.
A mounting tool including a base, operating table, sliding seat, vertical pole, clamping plate and arc positioning plate is designed. The clamping plate and arc positioning plate are flexibly adjusted through servo motor and bidirectional lead screw to adapt to different The components of the shape and curve are positioned and provide stable support through the universal wheel and adjustment screw.
It realizes stable clamping and flexible installation of line inspection robot components, expands the scope of application, improves installation accuracy and efficiency, and ensures the stability and mobility of the device.
Smart Images

Figure CN222328001U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of line inspection equipment, in particular to a line inspection robot installation tool. Background Art
[0002] High-voltage transmission lines are important facilities in the power system and the "artery" of national infrastructure construction and social development. Their safe operation directly affects my country's economic development and infrastructure construction. However, the lines are exposed to the wild for a long time and need to be regularly inspected and repaired by inspection robots.
[0003] During the production and processing of the line inspection robot, it is necessary to clamp and fix the shell of the inspection robot, and then install the components required for processing on it. The shell of the line inspection robot is generally set to a certain degree of curvature as a whole, which can reduce a certain amount of air resistance during flight, so that it can fly more smoothly. However, the component clamping device used in the existing line inspection robot generally includes a base plate and two clamping plates symmetrically and slidably arranged on the base plate. The components are clamped and fixed by controlling the two planar clamping plates to approach or move away from each other. However, the planar clamping plates are not firm enough for some curved shell components, and the positioning effect is poor, which affects the installation of the line inspection robot. For this reason, we propose a line inspection robot installation tooling. Utility Model Content
[0004] The purpose of the utility model is to provide a line inspection robot installation tool to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a line inspection robot installation tool, including a base, the top of the base is fixedly connected to an operating table, the top of the operating table is symmetrically slidably provided with a sliding seat, and the top of the sliding seat is connected to a vertical pole, the top of the vertical pole is symmetrically fixedly connected to a fixed block and a support rod, the end of the fixed block is fixedly connected to a holding plate, and the end of the support rod is connected to an arc-shaped positioning plate.
[0006] Preferably, the end of the support rod is symmetrically and integrally connected with a circular plate, and the circular plate is located on one side of the support rod and is fixedly connected with a connecting rod, the end of the connecting rod is rotatably connected between the two circular plates through a rotating shaft, an arc groove is provided on the surface of the circular plate located on the outside of the rotating shaft, a fastening bolt is provided on the side wall of the connecting rod, and the rod portion of the fastening bolt is slidably connected in the arc groove, and the connecting rod and the circular plate are fixedly connected by the fastening bolt.
[0007] Preferably, a horizontal groove is provided on the top of the operating table, and a bidirectional screw is rotatably connected in the groove, a servo motor is fixedly installed on the end of the operating table, and the output shaft end of the servo motor extends into the groove and is fixedly connected to the bidirectional screw, and a protrusion is provided at the bottom of the two sliding seats, and the protrusion is slidably connected in the groove, and the protrusion at the bottom of the sliding seat is threadedly connected to the outside of the bidirectional screw.
[0008] Preferably, horizontal guide grooves are symmetrically provided at both ends of the top of the operating table, and convex plates are symmetrically and integrally provided on both sides of the sliding seat, and the ends of the convex plates are slidably connected in the guide grooves.
[0009] Preferably, a fixing groove is provided at the top of the sliding seat, a connecting plate is fixedly connected to the bottom of the vertical rod, and a fixing rod is fixedly connected to the bottom of the connecting plate, the fixing rod is clamped in the fixing groove, and four fixing holes are equidistantly provided at the top of the sliding seat outside the fixing groove, locking bolts are symmetrically arranged on the top of the connecting plate, and the ends of the locking bolts are threadedly connected in the fixing holes.
[0010] Preferably, universal wheels are installed at the four bottom corners of the base, mounting plates are symmetrically and integrally provided on the corresponding two side walls of the base, and an adjusting screw is threadedly connected to the mounting plate, and a supporting foot is connected to the bottom of the adjusting screw.
[0011] Preferably, the surfaces of the holding plate and the arc-shaped positioning plate are both provided with buffer pads.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model provides a holding plate and an arc-shaped positioning plate, and can select the holding plate or the arc-shaped positioning plate according to the shape of the component to be held. By adjusting the distance between the two holding plates, regular components can be held and positioned. By adjusting the distance between the two arc-shaped positioning plates, components with certain curved surfaces can be held and positioned.
[0014] 2. The utility model can hold and position a variety of components with curved surfaces by flexibly adjusting the angle of the arc-shaped positioning plate, thereby expanding the installation range of the line inspection robot.
[0015] 3. The utility model can realize flexible movement of the device through the universal wheel, and can realize stable support of the device through the coordinated setting of the mounting plate, the adjusting screw and the supporting feet, thereby ensuring the installation effect of the line inspection robot. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the structure of the enlarged view of point A of the utility model;
[0019] Figure 4 It is a schematic diagram of the connection structure of the fixing rod and the sliding seat in a top view of the utility model.
[0020] In the figure: 1. base; 2. operating table; 3. bidirectional lead screw; 4. servo motor; 5. sliding seat; 6. vertical pole; 7. connecting plate; 8. fixing groove; 9. fixing rod; 10. fixing hole; 11. fixing block; 12. holding plate; 13. support rod; 14. connecting rod; 15. round plate; 16. arc groove; 17. fastening bolt; 18. arc positioning plate; 19. buffer pad; 20. guide groove; 21. universal wheel; 22. mounting plate; 23. adjusting screw; 24. supporting foot. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 The utility model provides a technical solution: a line inspection robot installation tool, including a base 1, an operating table 2 is fixedly connected to the top of the base 1, a sliding seat 5 is symmetrically slidably arranged on the top of the operating table 2, and a vertical pole 6 is connected to the top of the sliding seat 5, and a fixed block 11 and a support rod 13 are symmetrically fixedly connected to the top of the vertical pole 6, and a clamping plate 12 is fixedly connected to the end of the fixed block 11, and an arc-shaped positioning plate 18 is connected to the end of the support rod 13. By setting the clamping plate 12 and the arc-shaped positioning plate 18, the clamping plate 12 or the arc-shaped positioning plate 18 can be selected according to the shape of the component to be clamped. By adjusting the spacing between the two clamping plates 12, regular components can be clamped and positioned, and by adjusting the spacing between the two arc-shaped positioning plates 18, components with certain curved surfaces can be clamped and positioned.
[0023] It should be noted that when the utility model is used, the device is moved to the processing position of the line inspection robot, and then the four adjusting screws 23 are adjusted to support the support feet 24 on the ground. The adjustment is made according to the shape of the installation parts of the line inspection robot. If the parts are neat square structures, the parts are clamped by two clamping plates 12. First, the two clamping plates 12 are adjusted to relative positions. When adjusting, the fixing rod 9 at the bottom of the vertical pole 6 is inserted into the fixing groove 8, and then fixed by the locking bolt on the connecting plate 7. The servo motor 4 is controlled by the control system set by the device to rotate the bidirectional screw 3. The two sliding seats 5 and the threaded connection at both ends of the bidirectional screw 3 are connected to make the two clamping plates 12 rotate. The holding plate 12 is brought close to each other, so that the part to be processed can be clamped and fixed. If the part has a certain curved surface structure, the locking bolt can be loosened, the vertical rod 6 can be moved out, and then it can be rotated 180 degrees to keep the two arc-shaped positioning plates 18 in relative position, and then the vertical rod 6 is fixed to the sliding seat 5, and then the two arc-shaped positioning plates 18 are adjusted to be close to each other so that the part to be processed can be clamped and fixed. According to the properties of the curved surface, the angular position of the two arc-shaped positioning plates 18 can be adjusted. When adjusting, only the fastening bolt 17 needs to be loosened, and then the arc-shaped positioning plate 18 is rotated to an angular position that is convenient for clamping the part, and then the fastening bolt 17 is tightened to fix it, so that the part is clamped and positioned, which is convenient for the installation of small parts thereon.
[0024] The end of the support rod 13 is symmetrically and integrally connected with a circular plate 15, and the circular plate 15 is located on one side of the support rod 13 and is fixedly connected with a connecting rod 14. The end of the connecting rod 14 is rotatably connected between the two circular plates 15 through a rotating shaft. An arc groove 16 is provided on the surface of the circular plate 15 located on the outside of the rotating shaft. A fastening bolt 17 is provided on the side wall of the connecting rod 14, and the rod portion of the fastening bolt 17 is slidably connected in the arc groove 16. The connecting rod 14 and the circular plate 15 are fixedly connected by the fastening bolt 17. This arrangement facilitates the adjustment of the angle of the arc positioning plate 18.
[0025] It should be noted that the angular position of the two arc-shaped positioning plates 18 can be adjusted according to the properties of the curved surface. When adjusting, it is only necessary to loosen the fastening bolts 17, and then rotate the arc-shaped positioning plates 18 to an angular position that is convenient for holding the components, and then tighten the fastening bolts 17 to fix them, so that the components are held in place, which is convenient for the installation of small components thereon.
[0026] A horizontal groove is provided on the top of the operating table 2, and a bidirectional lead screw 3 is rotatably connected in the groove. A servo motor 4 is fixedly installed on the end of the operating table 2, and the output shaft end of the servo motor 4 extends into the groove and is fixedly connected to the bidirectional lead screw 3. The bottoms of the two sliding seats 5 are provided with protrusions, and the protrusions are slidably connected in the grooves. The protrusions at the bottom of the sliding seats 5 are threadedly connected to the outer side of the bidirectional lead screw 3. This arrangement facilitates the adjustment of the distance between the two sliding seats 5.
[0027] It should be noted that when adjusting the distance between the two sliding seats 5, the control system provided in the device controls the servo motor 4 to operate, so that the bidirectional screw 3 rotates, and the two sliding seats 5 are threadedly connected to the two ends of the bidirectional screw 3 to make the two sliding seats 5 approach or move away from each other, thereby realizing the adjustment of the distance between the two sliding seats 5.
[0028] Horizontal guide grooves 20 are symmetrically provided at both ends of the top of the operating table 2 , and convex plates are symmetrically provided on both sides of the sliding seat 5 , and the ends of the convex plates are slidably connected in the guide grooves 20 .
[0029] It should be noted that a convex plate is integrally provided at the bottom ends of the corresponding two sides of the sliding seat 5, and a guide block is provided at the end of the convex plate. The guide block at the end of the convex plate is slidably connected inside the guide groove 20, so that the sliding seat 5 can slide stably in the horizontal direction.
[0030] A fixing groove 8 is provided at the top of the sliding seat 5, a connecting plate 7 is fixedly connected to the bottom of the vertical rod 6, and a fixing rod 9 is fixedly connected to the bottom of the connecting plate 7, the fixing rod 9 is clamped in the fixing groove 8, and four fixing holes 10 are equidistantly provided at the top of the sliding seat 5 outside the fixing groove 8, locking bolts are symmetrically provided on the top of the connecting plate 7, and the ends of the locking bolts are threadedly connected in the fixing holes 10. This arrangement can realize the installation and disassembly of the vertical rod 6 and the sliding seat 5.
[0031] It should be noted that if you choose to use the clamping plate 12 to clamp and position the components, set the clamping plates 12 on the two vertical poles 6 to relative positions, then connect the fixing rod 9 at the bottom of the vertical pole 6 to the fixing groove 8 on the sliding seat 5, and then fix it with the locking bolts on the connecting plate 7. If you choose to use the arc-shaped positioning plate 18 to clamp and position the components, remove the vertical pole 6 and rotate it 180 degrees, and then fix the vertical pole 6 to the sliding seat 5.
[0032] Universal wheels 21 are installed at the four bottom corners of the base 1, and mounting plates 22 are symmetrically and integrally provided on the corresponding two side walls of the base 1. The mounting plates 22 are internally threaded with adjusting screws 23, and the bottom of the adjusting screws 23 is connected to supporting feet 24.
[0033] It should be noted that the universal wheel 21 can realize flexible movement of the device, and the coordinated arrangement of the mounting plate 22, the adjusting screw 23 and the supporting foot 24 can realize stable support of the device, thereby ensuring the installation effect of the line inspection robot.
[0034] Buffer pads 19 are provided on the surfaces of the holding plate 12 and the arc-shaped positioning plate 18 .
[0035] It should be noted that through the provision of the buffer pad 19, after the two arc-shaped positioning plates 18 or the two clamping plates 12 clamp the component, the buffer pad 19 thereon contacts with the installation component, which on the one hand has an anti-slip effect, and on the other hand has a buffering effect, which can prevent the surface of the component from being damaged due to heavy squeezing.
[0036] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0037] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.
[0038] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A line inspection robot installation tool, comprising a base (1), the top of which is fixedly connected to an operating table (2), characterized in that: A sliding seat (5) is symmetrically slidably provided on the top of the operating table (2), and a vertical rod (6) is connected to the top of the sliding seat (5); a fixed block (11) and a support rod (13) are symmetrically fixedly connected to the top of the vertical rod (6); a clamping plate (12) is fixedly connected to the end of the fixed block (11); and an arc-shaped positioning plate (18) is connected to the end of the support rod (13).
2. The line inspection robot installation tool according to claim 1, characterized in that: The end of the support rod (13) is symmetrically and integrally connected with a circular plate (15); the circular plate (15) is located on one side of the support rod (13) and is fixedly connected with a connecting rod (14); the end of the connecting rod (14) is rotatably connected between the two circular plates (15) via a rotating shaft; an arc groove (16) is provided on the surface of the circular plate (15) located on the outer side of the rotating shaft; a fastening bolt (17) is provided on the side wall of the connecting rod (14); and the rod portion of the fastening bolt (17) is slidably connected in the arc groove (16); the connecting rod (14) and the circular plate (15) are fixedly connected via the fastening bolt (17).
3. The line inspection robot installation tool according to claim 1, characterized in that: A horizontal groove is provided on the top of the operating table (2), and a bidirectional lead screw (3) is rotatably connected in the groove. A servo motor (4) is fixedly installed at the end of the operating table (2), and the end of the output shaft of the servo motor (4) extends into the groove and is fixedly connected to the bidirectional lead screw (3). The bottoms of the two sliding seats (5) are both provided with a convex block, and the convex blocks are slidably connected in the groove. The convex blocks at the bottom of the sliding seat (5) are threadedly connected to the outer side of the bidirectional lead screw (3).
4. The line inspection robot installation tool according to claim 1, characterized in that: The top two ends of the operating table (2) are symmetrically provided with horizontal guide grooves (20), and the two sides of the sliding seat (5) are symmetrically and integrally provided with convex plates, and the ends of the convex plates are slidably connected in the guide grooves (20).
5. The line inspection robot installation tool according to claim 1, characterized in that: The top of the sliding seat (5) is provided with a fixing groove (8), the bottom of the vertical rod (6) is fixedly connected with a connecting plate (7), and the bottom of the connecting plate (7) is fixedly connected with a fixing rod (9), the fixing rod (9) is clamped in the fixing groove (8), the top of the sliding seat (5) is located outside the fixing groove (8) and is provided with four fixing holes (10) at equal intervals, the top of the connecting plate (7) is symmetrically provided with locking bolts, and the ends of the locking bolts are threadedly connected in the fixing holes (10).
6. The line inspection robot installation tool according to claim 1, characterized in that: Universal wheels (21) are installed at the four corners of the bottom of the base (1), and mounting plates (22) are symmetrically and integrally provided on the corresponding two side walls of the base (1), and the mounting plates (22) are internally threadedly connected to adjusting screws (23), and the bottom of the adjusting screws (23) is connected to supporting feet (24).
7. The line inspection robot installation tool according to claim 1, characterized in that: Buffer pads (19) are provided on the surfaces of the holding plate (12) and the arc-shaped positioning plate (18).