Quick-release forming module
By designing a quick disassembly forming module, combining side-by-side round cutter machine and forming mechanism, the assembly line production of die-cutting, heating and refrigeration is realized, solving the problems of low production efficiency and high cost caused by independent equipment in the existing technology, and improving the Processing efficiency and reduce costs.
Patent Information
- Application Number
- CN202323545728.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-12-25
AI Technical Summary
In the existing die-cutting processing technology, die-cutting, heating and refrigeration processes usually require independent equipment, resulting in low production efficiency and increased costs.
A quick-disassembly forming module is designed, including multiple side-by-side round cutter machines, forming mechanisms, heating fixtures, pad plates and pressure holding mechanisms. The heating fixtures, pad plates and pressure holding mechanisms are installed on the forming mechanism, and driven by cylinders. The heating blocks and cooling blocks are subjected to heating and refrigeration of hot melt adhesives, and are controlled by a temperature controller and a display screen.
The assembly line production of die-cut, heating and refrigeration on the same equipment is realized, which improves processing efficiency and reduces production costs.
Smart Images
Figure CN222328473U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of die cutting, in particular to a quick-disassembly forming module. Background Art
[0002] When die-cutting products, some products need to be wrapped with hot-melt adhesive materials. For this, it is necessary to first use a circular knife or other die-cutting method to produce a semi-finished product, and then wrap the product with hot-melt adhesive and heat and cool it in turn to form the package.
[0003] When carrying out the above-mentioned production and processing, die-cutting, heating, cooling and other processes are often carried out using independent equipment, rather than assembly line production or even processing and production on the same equipment, which reduces processing efficiency and increases production costs. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a quick-release forming module.
[0005] According to one aspect of the utility model, a quick-release forming module is provided, comprising a plurality of circular knife machines, a forming mechanism, a heating jig, a pad and a pressure-holding mechanism, wherein the circular knife machines are arranged side by side, the forming mechanism is mounted on each of the circular knife machines, and the heating jig, the pad and the pressure-holding mechanism are all mounted on the forming mechanism; wherein two cylinders are mounted on the heating jig, a heating block and a cooling block are respectively connected to the bottom piston rods of the two cylinders, and the pad, the heating block, the pressure-holding mechanism and the cooling block are arranged side by side.
[0006] In some embodiments, the circular knife machine comprises two vertical plates parallel to each other, and two knife seats are respectively installed on both sides of the two vertical plates. The benefit lies in that the specific structure of the circular knife machine is described.
[0007] In some embodiments, the molding mechanism comprises a large horizontal base plate, the large base plate has two mounting plates parallel to each other, and the pressure-maintaining mechanism is mounted on the two mounting plates. The invention is beneficial in that it describes a partial structure of the molding mechanism.
[0008] In some embodiments, the bottom of the large base plate has a plurality of positioning columns and a plurality of pads, each of the positioning columns is respectively installed in a portion of the vertical plates, and each of the pads is respectively placed on both ends of each of the vertical plates. The benefit thereof is that a specific method of installing and placing the forming mechanism on each circular knife machine is described.
[0009] In some embodiments, the heating jig has a bracket, the bracket is mounted on the large base plate, and the two cylinders are mounted on the side of the bracket. The benefit lies in that the general structure of the heating jig is described.
[0010] In some embodiments, two temperature controllers are mounted on the support, and the two temperature controllers are connected to the heating block and the cooling block, respectively. The advantage is that the heating block and the cooling block can be controlled to heat and cool respectively by the two temperature controllers.
[0011] In some embodiments, a display screen is also mounted on the support, which is beneficial in that the heating and cooling conditions can be observed through the display screen.
[0012] In some embodiments, the heating block and the cooling block are both covered with a heat-insulating shell, which is beneficial in that the heat-insulating shell can reduce the impact between the heating block and the cooling block and the external environment.
[0013] In some embodiments, the pressure-maintaining mechanism has three pressure-maintaining blocks placed in sequence one above the other, the two ends of the three pressure-maintaining blocks are connected by two guide columns, and a spring is sleeved on the portion of each guide column between the two pressure-maintaining blocks at the bottom; wherein a sensor is installed in the pressure-maintaining block located in the middle. The benefit lies in that the specific structure of the pressure-maintaining mechanism is described.
[0014] In some embodiments, a gasket is installed on the sensor, which is beneficial in that the gasket can be used to assist in the installation of the sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a structural schematic diagram of a quick-release molding module in one embodiment of the utility model;
[0016] Figure 2 for Figure 1 The structural schematic diagram of the circular knife machine shown;
[0017] Figure 3 for Figure 1 A structural schematic diagram of the forming mechanism shown;
[0018] Figure 4 for Figure 3 The structural schematic diagram of the pressure-maintaining mechanism shown;
[0019] Figure 5 for Figure 1 Schematic diagram of the structure of the heating fixture shown.
[0020] In the figure: circular knife machine 1, forming mechanism 2, heating fixture 3, pad 4, pressure holding mechanism 5,
[0021] Vertical plate 11, knife seat 12, large bottom plate 21, mounting plate 22, positioning column 23, cushion block 24,
[0022] Cylinder 31, heating block 32, cooling block 33, bracket 34, temperature controller 35, display screen 36, heat insulation shell 37,
[0023] Pressure maintaining block 51 , guide column 52 , spring 53 , sensor 54 , gasket 55 . DETAILED DESCRIPTION
[0024] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0025] like Figure 1-5 As shown, the module mainly includes multiple circular knife machines 1, a forming mechanism 2, a heating fixture 3, a pad 4 and a pressure holding mechanism 5. Among them, the circular knife machines 1 are arranged side by side, the forming mechanism 2 is installed on each circular knife machine 1, and the heating fixture 3, the pad 4 and the pressure holding mechanism 5 are all installed on the forming mechanism 2.
[0026] The circular knife machine 1 comprises two vertical plates 11 which are parallel to each other, and two knife seats 12 are respectively installed on both sides of the two vertical plates 11. The vertical plates 11 of each circular knife machine 1 are arranged side by side.
[0027] The forming mechanism 2 includes a horizontal large bottom plate 21, the bottom of the large bottom plate 21 is mounted on each circular knife machine 1, and two mutually parallel mounting plates 22 are provided on the top of the large bottom plate 21, and the pressure-maintaining mechanism 5 is installed on the two mounting plates 22. Among them, the bottom of the large bottom plate 21 has a plurality of positioning columns 23 and a plurality of cushion blocks 24, each positioning column 23 is respectively inserted into the vertical plates 11 of the part of the circular knife machine 1 located at both ends (corresponding holes are provided in each vertical plate 11), and each cushion block 24 is respectively placed on both ends of each vertical plate 11.
[0028] The pressure-maintaining mechanism 5 has three pressure-maintaining blocks 51 placed one above the other, and the two ends of the three pressure-maintaining blocks 51 are connected by two guide pillars 52. A spring 53 is sleeved on the portion between the two pressure-maintaining blocks 51 below each guide pillar 52, and a sensor 54 is installed inside the middle section of the middle pressure-maintaining block 51, and a gasket 55 is installed on the sensor 54.
[0029] The heating fixture 3 has a bracket 34, which is mounted on the large base plate 21, and two cylinders 31 are mounted side by side on the bracket 34. The piston rods of the two cylinders 31 are located at the bottom and are respectively connected to a heating block 32 and a cooling block 33. When each cylinder 31 is in operation, the heating block 32 and the cooling block 33 can be moved to each mounting plate 22 respectively.
[0030] The structures installed on each mounting plate 22 are arranged in the order of the backing plate 4 , the heating block 32 , the pressure-maintaining mechanism 5 and the cooling block 33 .
[0031] Two temperature controllers 35 and a display screen 36 are installed on the bracket 34, wherein the two temperature controllers 35 are respectively connected to the heating block 32 and the cooling block 33, and can be used to control the operation of the heating block 32 and the cooling block 33; and the display screen 36 can hydraulically display the working conditions of the heating block 32 and the cooling block 33.
[0032] In addition, in order to prevent the influence of the external environment, a heat insulation shell 37 can be provided on the outside of the heating block 32 and the cooling block 33.
[0033] Before using the module, the material strip carrying the product to be processed will first pass through each circular knife machine 1, then enter the large bottom plate 21 of the forming mechanism 2 from the end where the pad 4 is located, and pass in sequence from above the pad 4, below the heating block 32, between the two pressure-keeping blocks 51 located below the pressure-keeping mechanism 5, and below the cooling block 33.
[0034] The module is operated and the material belt is pulled to move, and each circular knife machine 1 will process the product to be processed into a semi-finished product; then, the product is transported to the large bottom plate 21 of the molding mechanism 2, wrapped with hot melt adhesive at the pad 4, and then the heating fixture 3 is operated to operate each cylinder 31, thereby controlling the heating block 32 and the cooling block 33 in turn to heat and cool the hot melt adhesive of the product, so as to form the package. Among them, after detecting that the product has been heated by the heating block 32, the pressure-maintaining mechanism 5 will operate its spring 53 to lift the pressure-maintaining block 51 located in the middle layer, so that the product can pass through and the product can be pressure-maintained.
[0035] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A quick-release molding module, characterized in that: The invention comprises a plurality of circular knife machines (1), a forming mechanism (2), a heating fixture (3), a pad (4) and a pressure-maintaining mechanism (5), wherein the circular knife machines (1) are arranged side by side, the forming mechanism (2) is mounted on the circular knife machines (1), and the heating fixture (3), the pad (4) and the pressure-maintaining mechanism (5) are all mounted on the forming mechanism (2); wherein two cylinders (31) are mounted on the heating fixture (3), the bottom piston rods of the two cylinders (31) are respectively connected to a heating block (32) and a cooling block (33), and the pad (4), the heating block (32), the pressure-maintaining mechanism (5) and the cooling block (33) are arranged side by side.
2. A quick-release molding module according to claim 1, characterized in that: The circular knife machine (1) comprises two vertical plates (11) parallel to each other, and two knife seats (12) are respectively installed on both sides of the two vertical plates (11).
3. A quick-release molding module according to claim 2, characterized in that: The forming mechanism (2) comprises a large horizontal base plate (21), the large base plate (21) has two mutually parallel mounting plates (22), and the pressure-maintaining mechanism (5) is mounted on the two mounting plates (22).
4. A quick-release molding module according to claim 3, characterized in that: The bottom of the large base plate (21) has a plurality of positioning columns (23) and a plurality of cushion blocks (24), each of the positioning columns (23) is respectively installed in a portion of the vertical plates (11), and each of the cushion blocks (24) is respectively placed on both ends of each of the vertical plates (11).
5. The quick-release molding module according to claim 3, characterized in that: The heating jig (3) has a bracket (34), the bracket (34) is mounted on the large base plate (21), and the two cylinders (31) are both mounted on the side of the bracket (34).
6. A quick-release molding module according to claim 5, characterized in that: Two temperature controllers (35) are installed on the bracket (34), and the two temperature controllers (35) are respectively connected to the heating block (32) and the cooling block (33).
7. The quick-release molding module according to claim 5, characterized in that: A display screen (36) is also mounted on the bracket (34).
8. The quick-release molding module according to claim 1, characterized in that: The outside of the heating block (32) and the cooling block (33) are both covered with a heat insulation shell (37).
9. The quick-release molding module according to claim 1, characterized in that: The pressure-maintaining mechanism (5) comprises three pressure-maintaining blocks (51) which are arranged in sequence one above the other. The two ends of the three pressure-maintaining blocks (51) are connected respectively by two guide columns (52), and a spring (53) is sleeved on the portion of each guide column (52) between the two lower pressure-maintaining blocks (51); wherein a sensor (54) is installed in the pressure-maintaining block (51) located in the middle.
10. The quick-release molding module according to claim 9, characterized in that: A gasket (55) is mounted on the sensor (54).