Injection molding device for plastic production
By designing a flexible lower module sliding structure and spring positioning system in the injection molding device, the problems of inconvenience in operation of existing devices and offset of molded parts are solved, and the stability of module docking and the accuracy of molded parts are achieved, ensuring that The operability and structural stability of the device are achieved.
Patent Information
- Application Number
- CN202421171359.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the maintenance and cleaning of existing injection molding devices, due to limited structural space, inconvenient operation, and the lower mold fixing structure leads to a high risk of shifting the molding and structural damage during injection molding.
An injection molding device including an operating table, migration track and module was designed. Through the structural design of guide rails, support frames and buffer piles, the lower module can slide flexibly, and combine spring positioning rods and docking columns to ensure stable module docking. and relieve impact force through buffer columns and shock absorbers, providing vertical upward thrust to prevent structural damage.
The flexible maintenance and independent operation of the lower module are realized, ensuring the stability of module docking and the accuracy of molded parts, avoiding offset and structural damage, and improving the operability of the operating space and device.
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Figure CN222328930U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic production, in particular to an injection molding device for plastic production. Background Art
[0002] The working principle of the injection molding machine is similar to that of a syringe used for injections. It uses the thrust of a screw or plunger to inject plasticized molten (i.e., viscous) plastic into a closed mold cavity, and obtains the product after solidification. Injection molding is a cyclic process, and each cycle mainly includes: quantitative feeding - melt plasticization - pressure injection - mold filling and cooling - mold opening and part removal. After the plastic part is taken out, the mold is closed again for the next cycle.
[0003] Conventional injection molding devices use a cylinder to drive the upper mold to operate, so that it can close or separate the mold with the lower mold, while the lower mold is a fixed structure. During maintenance and cleaning, it is inconvenient for operators to operate due to the limited space of the device structure.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an injection molding device for plastic production is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide an injection molding device for plastic production to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an injection molding device for plastic production, comprising an operating table and a transfer track, wherein the bottom of the operating table is connected to a base, the transfer track is mounted on one side of the operating table, and a lower mold group is slidably installed on the surface of the transfer track, and an upper mold group is mounted above the lower mold group, and an injection cylinder is symmetrically connected to the top of the upper mold group, and a device component is connected to the top of the injection cylinder, the transfer track comprises a guide rail, a support frame, a support pile and a buffer pile, a support frame is arranged at the bottom of one end of the guide rail, and one end of the guide rail is connected to a support pile, and a buffer pile is horizontally installed at the top of the support pile.
[0007] Furthermore, the operating table includes a processing table, a buffer column, a positioning hole and a limit block. The buffer column is installed on both the front and rear sides of the processing table, and the positioning hole is opened on the surface of the processing table, and a limit block is installed on one side of the surface of the processing table.
[0008] Furthermore, the buffer column is installed inside the processing table with an embedded structure, and the positioning holes are opened on the front and rear sides of the top surface of the processing table, and the limit block is set on the top surface of the positioning hole on one side.
[0009] Furthermore, the lower mold assembly includes a lower mold, positioning piles, limit piles, spring positioning rods and a sliding seat. The front side facade of the lower mold is symmetrically installed with positioning piles, and the rear side facade of the lower mold is symmetrically installed with limit piles. In addition, spring positioning rods are vertically installed in the middle of the front and rear sides of the lower mold, and sliding seats are installed at the front and rear ends of the bottom of the lower mold.
[0010] Furthermore, the bottom surface structure of the limiting pile matches the inner surface structure of the limiting block, and the sliding seat is slidably connected to the guide rail.
[0011] Furthermore, the upper mold assembly includes an upper mold, guide piles, shock-absorbing blocks and docking columns. Guide piles are installed on the left and right sides of the upper mold, and shock-absorbing blocks are provided on the front and back sides of the upper mold, and docking columns are vertically installed on the front and back sides of the bottom of the upper mold.
[0012] Furthermore, the device assembly includes a device main body, support columns and guide columns. The four diagonal parts of the device main body are vertically installed with support columns, and the left and right sides of the bottom of the device main body are vertically installed with guide columns.
[0013] Furthermore, the guide post slides through the middle of the guide post, and the docking post slides through the positioning post and the limit post at the same time and can be inserted into the interior of the positioning hole.
[0014] The utility model provides an injection molding device for plastic production, which has the following beneficial effects:
[0015] 1. The utility model installs a guide rail on the surface of the processing table, and at the same time extends the guide rail to the outside of one side of the entire operating table, and uses a support frame to provide structural support. In conjunction with a sliding seat installed at the bottom of the lower mold, the entire lower mold assembly can slide from the surface of the operating table to the migration track surface on the outside of one side. The cooperative use of the above-mentioned structure can make the entire lower mold assembly have sufficient structural flexibility, and the mobility of the structure can be used to facilitate operators to separate the lower mold assembly and the upper mold assembly for independent maintenance, and ensure the operable space between the device structures. The support piles and buffer piles arranged at one end of the guide rail can effectively prevent the moving lower mold assembly from rushing out of the guide rail surface, and play a good structural role in preventing buffering.
[0016] 2. The utility model sets a limit pile on the rear side of the lower mold, which cooperates with the buffer pile on the top side of the processing table, so that when the entire lower mold group moves back from the migration track surface to the operating table surface, it plays a limit blocking role and ensures that the entire lower mold group can stop directly below the upper mold group. At the same time, the spring positioning rod installed vertically in the center of the front and rear sides of the lower mold is used to insert its lower end into the positioning hole on the surface of the processing table by utilizing the elastic expansion of the structure, so that the entire lower mold group can be fixed to the surface of the operating table to avoid offset and affect the molding of the product during subsequent injection molding. The above structure does not affect the flexibility of the structure of the lower mold group itself, but also ensures sufficient structural stability for it.
[0017] 3. The utility model vertically installs docking columns on the front and rear sides of the bottom of the upper mold, and cooperates with the positioning holes on the surface of the processing table and the positioning piles on the front and rear sides of the lower mold. When the injection cylinder pushes the upper mold group toward the lower mold group below, the docking columns are vertically inserted into the positioning piles and the inside of the positioning holes in sequence, thereby ensuring the structural docking stability of the lower mold group and the upper mold group to the greatest extent. In cooperation with the operating table, the three can maintain sufficient docking firmness during the injection molding process to avoid interference and influence from external factors. In addition, the buffer column installed in the embedded structure and the inside of the processing table, in cooperation with the shock-absorbing block on the side of the upper mold, can effectively alleviate the impact force when the upper mold group and the lower mold group are docked, and prevent the injection cylinder from excessively pressing down to cause unnecessary structural damage. In addition, the structural resilience of the buffer column can assist the structural separation of the lower mold group and the upper mold group in the vertical direction to provide a good vertical upward thrust. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the main body of an injection molding device for plastic production according to the utility model;
[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of an operating table of an injection molding device for plastic production according to the utility model;
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of a migration track of an injection molding device for plastic production according to the utility model;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of a lower mold assembly of an injection molding device for plastic production according to the utility model;
[0022] Figure 5 The utility model is a schematic diagram of the three-dimensional structure of an upper mold assembly of an injection molding device for plastic production.
[0023] In the figure: 1. operating table; 101. processing table; 102. buffer column; 103. positioning hole; 104. limit block; 2. base; 3. migration track; 301. guide rail; 302. support frame; 303. support pile; 304. buffer pile; 4. lower mold group; 401. lower mold; 402. positioning pile; 403. limit pile; 404. spring positioning rod; 405. sliding seat; 5. upper mold group; 501. upper mold; 502. guide pile; 503. shock-absorbing block; 504. docking column; 6. injection cylinder; 7. device assembly; 701. device host; 702. support column; 703. guide column. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] like Figures 1 to 5 As shown, an injection molding device for plastic production includes an operating table 1 and a transfer track 3, the bottom of the operating table 1 is connected to a base 2, the transfer track 3 is set on one side of the operating table 1, and a lower mold group 4 is slidably installed on the surface of the transfer track 3, and an upper mold group 5 is set above the lower mold group 4, and the top of the upper mold group 5 is symmetrically connected to an injection cylinder 6, and the top of the injection cylinder 6 is connected to a device component 7, the transfer track 3 includes a guide rail 301, a support frame 302, a support pile 303 and a buffer pile 304, and the guide rail 301 is provided with a plurality of support rails 301, a plurality of support rails 302, a plurality of support rails 303 and a plurality of buffer piles 304. A support frame 302 is arranged at the bottom of one end, and a support pile 303 is connected to one end of the support guide rail 301, and a buffer pile 304 is horizontally installed on the top of the support pile 303. The guide rail 301 is installed on the surface of the processing table 101, and the guide rail 301 is extended to the outside of one side of the entire operating table 1, and is structurally supported by the support frame 302. In conjunction with the sliding seat 405 installed at the bottom of the lower mold 401, the entire lower mold assembly 4 can slide from the surface of the operating table 1 to the surface of the migration track 3 on the outside of one side.
[0026] like Figures 1 to 5As shown, the operating table 1 includes a processing table 101, a buffer column 102, a positioning hole 103 and a limit block 104. The buffer columns 102 are installed on the front and rear sides of the processing table 101, and the surface of the processing table 101 is provided with a positioning hole 103, and the limit block 104 is installed on one side of the surface of the processing table 101. The buffer column 102 is installed inside the processing table 101 with an embedded structure, and the positioning hole 103 is provided on the front and rear sides of the top surface of the processing table 101, and the limit block 104 is arranged on the top surface of the positioning hole 103 on one side. The lower mold assembly 4 includes a lower mold 401, a positioning pile 402, a limit pile 403, a spring positioning rod 404 and a sliding seat 405. The front side elevation of the lower mold 401 is symmetrically provided with the positioning pile 402. The rear side elevation of the lower mold 401 is symmetrically installed with limit piles 403, and the middle of the front and rear sides of the lower mold 401 are vertically installed with spring positioning rods 404, and the front and rear ends of the bottom of the lower mold 401 are installed with sliding seats 405. By arranging the limit piles 403 on the rear side of the lower mold 401 and cooperating with the buffer piles 304 on the top side of the processing table 101, when the entire lower mold assembly 4 moves back from the surface of the migration track 3 to the surface of the operating table 1, it plays a role in limiting the position and blocking. At the same time, the spring positioning rods 404 vertically installed in the center of the front and rear sides of the lower mold 401 are used to insert the lower ends into the positioning holes 103 on the surface of the processing table 101 by utilizing the elastic expansion of the structure, so that the entire lower mold assembly 4 can be fixed to the surface of the operating table 1.
[0027] like Figures 1 to 5 As shown, the bottom surface structure of the limit pile 403 matches the inner surface structure of the limit block 104, the sliding seat 405 is slidably connected to the guide rail 301, the upper mold assembly 5 includes an upper mold 501, a guide pile 502, a shock absorbing block 503 and a docking column 504, the left and right sides of the upper mold 501 are both equipped with guide piles 502, and the front and rear sides of the upper mold 501 are both provided with shock absorbing blocks 503, and the bottom front and rear sides of the upper mold 501 are both vertically equipped with docking columns 504, the device assembly 7 includes a device host 701, a support column 702 and a guide column 703, and the four diagonal parts of the device host 701 are vertically equipped with support columns 702, and Guide columns 703 are vertically installed on the left and right sides of the bottom of the device main body 701. The guide column 703 slides through the middle of the guide pile 502, and the docking column 504 slides through the positioning pile 402 and the limit pile 403 at the same time and can be inserted into the inside of the positioning hole 103. The docking column 504 is vertically inserted into the positioning pile 402 and the positioning hole 103 in sequence, so as to ensure the structural docking stability of the lower module 4 and the upper module 5 to the greatest extent. In addition, the buffer column 102 inside the processing table 101 is installed through the embedded structure, and the shock-absorbing block 503 on the side of the upper mold 501 can effectively alleviate the impact force when the upper module 5 and the lower module 4 are docked.
[0028] In summary, if Figures 1 to 5 As shown, when the plastic production injection molding device is used, first confirm whether the surfaces of the lower mold 401 and the upper mold 501 are kept clean and free of impurities, then spray the release agent on the surface, and then under the operation and control of the device main body 701 and the injection cylinder 6, the entire upper mold assembly 5 will be transported and moved vertically downward. During this process, the guide pile 502 on the side of the upper mold 501 will slide along the surface of the guide column 703 to ensure the stability of the vertical translation of the upper mold 501;
[0029] Until the entire upper mold 501 is in structural contact with the lower mold 401 directly below, and at the same time, the docking columns 504 vertically installed at the front and rear ends of the bottom side of the upper mold 501 will be inserted into the positioning piles 402, the limit piles 403 and the positioning holes 103 opened on the surface of the processing table 101 in sequence, to ensure the accuracy and stability of the docking between the upper mold 5 and the lower mold 4 to the greatest extent, and at the same time, the shock-absorbing block 503 will also be pressed down on the top of the buffer column 102, and then under the operation of the injection cylinder 6, the pre-melted material in the upstream equipment will be injected into the space between the lower mold 401 and the upper mold 501, and wait for the cooling and molding of the injection molded part after the injection is completed;
[0030] After the injection molded parts are formed, with the operation of the injection cylinder 6, the upper mold group 5 is separated from the lower mold group 4 structure, and then the lower end of the spring positioning rod 404 on one side of the lower mold 401 is pulled out from the inside of the positioning hole 103 in the vertical direction, and then the sliding seat 405 at the bottom of the lower mold 401 is used to start translation along the surface of the guide rail 301 until the entire lower mold group 4 moves out of the operating table 1, and the buffer pile 304 at the top of the support pile 303 is used to make the entire lower mold group 4 stop on the surface of the migration track 3, so that the operator can take out the molded parts from the inside of the lower mold 401.
[0031] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. An injection molding device for plastic production, comprising an operating table (1) and a migration track (3), characterized in that: The bottom of the operating table (1) is connected to a base (2), the migration track (3) is mounted on one side of the operating table (1), and a lower mold group (4) is slidably mounted on the surface of the migration track (3), and an upper mold group (5) is mounted above the lower mold group (4), and an injection cylinder (6) is symmetrically connected to the top of the upper mold group (5), and a device component (7) is connected to the top of the injection cylinder (6), and the migration track (3) comprises a guide rail (301), a support frame (302), a support pile (303) and a buffer pile (304), and the support frame (302) is arranged at the bottom of one end of the guide rail (301), and one end of the guide rail (301) is connected to the support pile (303), and the buffer pile (304) is horizontally mounted on the top of the support pile (303).
2. The injection molding device for plastic production according to claim 1, characterized in that: The operating table (1) comprises a processing table (101), a buffer column (102), a positioning hole (103) and a limit block (104); the buffer column (102) is installed on both the front and rear sides of the processing table (101); the positioning hole (103) is opened on the surface of the processing table (101); and the limit block (104) is installed on one side of the surface of the processing table (101).
3. The injection molding device for plastic production according to claim 2, characterized in that: The buffer column (102) is installed inside the processing table (101) by adopting an embedded structure, and the positioning holes (103) are opened on the front and rear sides of the top surface of the processing table (101), and the limit block (104) is arranged on the top surface of one side positioning hole (103).
4. The injection molding device for plastic production according to claim 1, characterized in that: The lower mold assembly (4) comprises a lower mold (401), a positioning pile (402), a limiting pile (403), a spring positioning rod (404) and a sliding seat (405); the positioning pile (402) is symmetrically installed on the front side elevation of the lower mold (401), and the limiting pile (403) is symmetrically installed on the rear side elevation of the lower mold (401); the spring positioning rod (404) is vertically installed in the middle of the front and rear sides of the lower mold (401), and the sliding seats (405) are installed at the front and rear ends of the bottom of the lower mold (401).
5. The injection molding device for plastic production according to claim 4, characterized in that: The bottom surface structure of the limiting pile (403) matches the inner surface structure of the limiting block (104), and the sliding seat (405) is slidably connected to the guide rail (301).
6. The injection molding device for plastic production according to claim 5, characterized in that: The upper mold assembly (5) comprises an upper mold (501), a guide pile (502), a shock absorbing block (503) and a docking column (504); the left and right sides of the upper mold (501) are both provided with guide piles (502); the front and rear sides of the upper mold (501) are both provided with shock absorbing blocks (503); and the bottom of the upper mold (501) is both vertically provided with docking columns (504) on both the front and rear sides.
7. The injection molding device for plastic production according to claim 6, characterized in that: The device assembly (7) comprises a device main body (701), a support column (702) and a guide column (703); the support columns (702) are vertically installed at four diagonal positions of the device main body (701), and the guide columns (703) are vertically installed on both left and right sides of the bottom of the device main body (701).
8. The injection molding device for plastic production according to claim 7, characterized in that: The guide post (703) slides through the middle of the guide post (502), and the docking post (504) slides through the positioning post (402) and the limiting post (403) at the same time and can be inserted into the interior of the positioning hole (103).