Anti-blocking modularized drum bag breaking mechanism
Through the modular drum bag breaking mechanism, the modular screen and blocking separation parts are used to prevent material jamming, which solves the problem of material jamming and overall screening in the existing drum screen equipment, and improves the sorting efficiency and productivity. Reduced maintenance and replacement costs.
Patent Information
- Application Number
- CN202420143008.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-01-19
AI Technical Summary
When dealing with decoration waste and domestic waste, existing drum screen equipment is prone to blockage of screens due to 2D materials and strip materials, which affects the sorting efficiency. The integrated screen is easily damaged, with high maintenance and replacement costs and low productivity.
Modular drum bag breaking mechanism is adopted, including a modular screen, blocking separation part, feed rolling ring, discharge rolling ring, hook cutting knife assembly and spiral cutting knife. Through the modular screen and three-dimensional screen tube structure, blocking The design of the material guide and lining prevents material from being stuck and quickly breaks the bag through the hook cutter assembly.
It realizes rapid maintenance and replacement of screens, reduces equipment downtime, improves productivity, extends the service life of the equipment, avoids frequent damage and replacement of the overall screens, and improves sorting efficiency.
Smart Images

Figure CN222330196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a bag breaking and sorting device for bagged garbage, in particular to an anti-jamming modular rotary drum bag breaking mechanism. Background Art
[0002] With the rapid development of urbanization, there are more and more decoration waste and domestic waste. People usually pack them up and have them recycled by garbage trucks of urban public departments.
[0003] Due to the environmental and safety and health disadvantages of manual garbage treatment, bagged garbage began to adopt mechanized processing production lines, such as drum screens. The current working principle of the drum screen is: the garbage enters the rotating drum from the feed port, the bag breaking knife passively cuts the bag, and the garbage is roughly sorted from the screen. Its defects are: First, 2D materials such as strips and films mixed in the garbage are easy to get stuck in the screen, affecting the screening efficiency. At the same time, the screen needs to be frequently cleaned and maintained, affecting the sorting speed; and the material is stuck in the screen for a long time, which is easy to damage the screen, resulting in frequent replacement of the screen; second, the integral screen is adopted, the screen drum is a wearing part and needs to be replaced frequently, and the entire screen drum needs to be replaced, which greatly increases the screening cost. At the same time, the maintenance and replacement time is long, the equipment downtime is long, the productivity is low, the overall screen strength is low, and the damage speed is fast. Utility Model Content
[0004] In order to solve one or more of the above problems, the utility model provides an anti-jamming modular rotary drum bag breaking mechanism.
[0005] According to one aspect of the utility model, the anti-jamming modular rotary drum bag breaking mechanism comprises: a module screen, a blocking and separating part, a feed roller, a discharge roller, a driving device, a hook cutting knife assembly, a spiral primary cutting knife and a base;
[0006] The modular screen includes: a plurality of screen units, a screen body module and a circumferential pressure plate. The screen body module is a circular frame formed by connecting two parallel end rings through a plurality of circumferential array axial connecting plates in the middle. The circular frame is divided into a plurality of installation cavities by the axial connecting plates. The circumferential pressure plate and the arc connecting plates on the lower side of the end rings clamp the two arc ends of the screen unit to fix the screen unit inside each installation cavity. The first axial holes of adjacent screen body modules are connected by screws to form a modular screen cylinder.
[0007] The blocking and separating part includes: a blocking material guide, a lining plate and a three-dimensional screen tube. The blocking material guide is connected to the lining plate to form a shell with a lateral opening. A radial blocking and screening hole is arranged in the middle of the three-dimensional screen tube. The upper end of the three-dimensional screen tube is connected to the screening hole of the screen unit and the lower end is connected to the separation hole of the lining plate. The roughing material enters the blocking material guide through the blocking screening hole and is discharged from the lower discharge port through the lateral opening. When the blocking material guide rotates to the top of the module screen, the 2D material falls back into the module screen and is discharged from its discharge port, thereby realizing the roughing material selection and preventing jamming.
[0008] The feed roller ring and the discharge roller ring are respectively connected to the outermost end rings of the modular screen, and the driving device is installed on the base and drives the feed roller ring and the discharge roller ring by rolling friction, thereby realizing the continuous rolling of the split modular screen drum;
[0009] A number of hook cutting knife assemblies are staggeredly installed on the tool installation end of the screen body module, and a number of spiral primary cutting knife arrays are installed in the feed roller ring, so as to perform passive cutting and rotating hook cutting to quickly break the bag.
[0010] In some embodiments, the blocking guide includes a lower blocking plate, two side sealing plates and a rear baffle plate; the lower blocking plate, the lining plate and the screen unit are concentrically arranged in an arc panel;
[0011] The two side sealing plates are symmetrically arranged radial annular plates, the upper ends of which are vertically connected to the two sides of the lining plate and the lower ends are vertically connected to the two sides of the lower blocking plate; the upper end of the rear baffle is connected to the outer wall of the lining plate and the lower end is connected to the upper wall of the lower blocking plate, and the two ends of the front side of the rear baffle are connected to the rear end of the side sealing plates; the first wing plate at the upper end of the rear baffle and the lining plate are fixedly connected by screws.
[0012] In some embodiments, the lower baffle plate and the rear baffle are an integrated bent structure, and the rear end of the arc substrate of the lower baffle plate is bent upward to form the rear baffle; a first bending inclined plate is also provided at the rear end of the arc substrate and the lower end of the rear baffle; and a right-angled deceleration step is also provided at the front end of the arc substrate.
[0013] In some embodiments, the blocking and separating part further comprises a side support leg, the upper end of which is fixedly connected to the screen unit;
[0014] The upper ends of the side joint legs pass through the C-shaped notches on both sides of the lining plate and fit on the inner wall of the side sealing plate, and are detachably connected through screw parts.
[0015] In some embodiments, the three-dimensional screen tube is a circular tube structure, and a lining array is distributed with a plurality of separation holes, which are stepped through holes or round through holes. The upper end of the three-dimensional screen tube is tightly fitted with the screening hole and the lower end is tightly fitted with the separation hole, and the connection is spot welded.
[0016] In some embodiments, the screen unit includes a circular arc sheet substrate, wherein two circular arc edges are provided with intermediate radial through holes at equal intervals, and two axial edges are provided with first connection holes at equal intervals;
[0017] The sieve module has several axial connecting plates arranged in a circular array and both ends are respectively threadedly connected to the inner wall of the end ring, thereby forming a circular ring skeleton. The outer edge of each arc connecting plate is fixedly connected to the inner wall of the end ring. The arc connecting plate is provided with several outer radial through holes in an equiangular array, the axial connecting plate is provided with second connecting holes distributed at equal intervals, and the end ring is provided with first axial holes in a circular array;
[0018] On the inner side of each installation cavity of the screen body module, a threaded part passes through the outer radial through hole, the middle radial through hole and is screwed into the inner radial threaded hole of the circumferential pressure plate, so that the screen unit is detachably and firmly clamped and fixed in its circumferential direction by the inner wall of the outer arc connecting plate and the inner circumferential pressure plate, and the threaded part passes through the second connecting hole and is screwed into the first connecting hole, thereby fixing the four sides of the screen unit, and finally forming a screen drum unit.
[0019] In some embodiments, the two ends of the axial connecting plate are respectively welded flush with the two side end plates, the side end plates are provided with two third connecting holes, and the end ring is provided with a circumferential array of second axial holes, and the threaded parts pass through the second axial holes and are screwed into the third connecting holes; a vertical rib plate is vertically welded in the middle of the upper surface of the axial connecting plate to form a T-shaped member.
[0020] In some embodiments, triangular rib plates are fixed to the four end corners where the axial connecting plate and the arc connecting plate intersect, and the triangular rib plates and the screen unit are connected by screws to achieve a reinforced connection between the screen unit and the screen body module.
[0021] In some embodiments, the circumferential pressure plate is a plurality of arc plates, and the arc plates have two rows of inner radial threaded holes distributed at equal angles;
[0022] The module screen also includes an axial pressing plate, and the threaded member passes through the second connecting hole and the first connecting hole and is screwed into the sixth connecting hole of the axial pressing plate, so that the screen unit is axially clamped and fixed by the axial pressing plate and the axial connecting plate.
[0023] In some embodiments, adjacent rows of sieve holes are arranged in a staggered manner, with the sieve holes in the next row located on the center line of the two sieve holes in the previous row;
[0024] The intersection of the arc connecting plates and the axial connecting plates of two adjacent screen modules forms a tool installation end.
[0025] The bag breaking mechanism adopts a split modular screen composed of several screen units and a split screen body module. The screen unit is fixed radially and axially, and the screen body module is a high-strength three-dimensional skeleton. At the same time, an intercepting separation part is provided, and the intercepting guide limits the discharge length of the strip material and the 2D material. The damping effect of the three-dimensional screen tube on the strip material can reduce the passing time of the strip material and the 2D material. When it is rotated to the upper end, the 2D material and the strip material automatically fall off due to gravity, preventing the screen from being blocked. The beneficial effects are as follows: first, the screen unit is a modular split structure, and only the damaged unit can be replaced, avoiding the high cost of overall replacement. At the same time, it only needs to loosen the threaded parts to complete the maintenance and replacement, which is fast, the equipment downtime is short, and the productivity is high; second, the circumferential pressure plate is clamped and fixed, the screen is clamped and fixed radially, and has axial fixation at the same time, the screen is firmly fixed and not easy to loosen; the screen body has high structural strength, can bear large stress impact, is suitable for the alternating load impact of drum cutting, and has a long service life; third, the blocking separation part enables the screen to smoothly separate materials, has good screening effect, high sorting efficiency, and reduces the maintenance speed of the screen, avoiding the replacement phenomenon caused by frequent damage to the screen; fourth, the three-dimensional screen tube cleverly increases the passing time of the strip material to prevent the jamming phenomenon, and is combined with the blocking guide to prevent the jamming effect efficiently; fifth, the structure is simple, organically combined with the drum screen and the inner cavity of the shell, does not occupy extra space, can be applied to the direct transformation of the original equipment, greatly reduces the cost of equipment transformation, and effectively utilizes resources to avoid the waste of public resources caused by reinvestment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 A three-dimensional schematic diagram of an anti-jamming modular rotary drum bag breaking mechanism according to an embodiment of the utility model;
[0027] Figure 2 for Figure 1 A three-dimensional schematic diagram of the blocking and separating portion shown;
[0028] Figure 3 for Figure 2 A schematic front view of the blocking and separating portion shown;
[0029] Figure 4 for Figure 2 A three-dimensional schematic diagram of the blocking guide shown;
[0030] Figure 5 for Figure 2 The connection diagram of the stereoscopic sieve tube is shown;
[0031] Figure 6 for Figure 1 A three-dimensional schematic diagram of the module screen shown;
[0032] Figure 7 for Figure 6 A three-dimensional schematic diagram of the circumferential pressure plate shown;
[0033] Figure 8 for Figure 6 A three-dimensional schematic diagram of the screen unit shown;
[0034] Fig. 9 for Figure 6 A three-dimensional schematic diagram of the screen module shown;
[0035] Fig.10 for Fig. 9 A three-dimensional schematic diagram of the axial connecting plate shown;
[0036] Module screen 1, screen unit 11, screening hole 110, middle radial through hole 111, first connecting hole 112, fifth connecting hole 113; screen body module 12, end ring 120, mounting cavity 1200, first axial hole 1201, second axial hole 1202, arc connecting plate 121, outer radial through hole 1210, rectangular notch 1211, axial connecting plate 122, second connecting hole 1220, vertical rib plate 1221, side end plate 123, third connecting hole 1230, triangular rib plate 124, fourth connecting hole 1241, tool mounting end 125, circumferential pressure plate 13, inner radial threaded hole 131;
[0037] Blocking and separating part 2, lateral opening 20, blocking guide 21, lower blocking plate 211, deceleration step 2111, side sealing plate 212, first through hole 2121, rear baffle 213, first wing plate 2131, second through hole 2132, lining plate 22, separation hole 220, second threaded hole 221, C-shaped notch 222, upper step hole 223, three-dimensional screen tube 23, blocking and screening hole 230, side support leg 24, first threaded hole 241;
[0038] Feed roller 3; discharge roller 4; drive device 5; hook cutter assembly 6; spiral primary cutter 7; base 8. DETAILED DESCRIPTION
[0039] The present invention is further described in detail below in conjunction with the accompanying drawings. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the accompanying drawings, and the words "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0040] Figures 1 to 10 A schematic diagram shows an anti-jamming modular drum bag breaking mechanism according to an embodiment of the utility model. As shown in the figure, the device includes: a module screen 1, a blocking and separating part 2, a feed roller 3, a discharge roller 4, a driving device 5, a hook cutter assembly 6, a spiral primary cutter 7 and a base 8;
[0041] The modular screen 1 comprises: a plurality of screen units 11, a screen body module 12 and a circumferential pressure plate 13. The screen body module 12 is a circular skeleton formed by connecting two parallel end rings 120 through a plurality of circumferential array axial connecting plates 122. The circular skeleton is divided into a plurality of installation cavities 1200 by the axial connecting plates 122. The circumferential pressure plate 13 and the arc connecting plates 121 on the lower side of the end ring 120 clamp the two arc ends of the screen unit 11, so that the screen unit 11 is fixed inside each installation cavity 1200. The first axial holes 1201 of adjacent screen body modules 12 are connected by screws to form a modular screen cylinder.
[0042] The blocking and separating part 2 includes: a blocking material guide 21, a liner 22 and a stereoscopic screen tube 23. The blocking material guide 21 is connected to the liner 22 to form a shell with a lateral opening 20. A radial blocking and screening hole 230 is arranged in the middle of the stereoscopic screen tube 23. The upper end of the stereoscopic screen tube 23 is connected to the screening hole 110 of the screen unit 11 and the lower end is connected to the separation hole 220 of the liner 22. The roughing material enters the blocking material guide 21 through the blocking and screening hole 230 and is discharged from the lower discharge port through the lateral opening 20. When the blocking material guide 21 rotates to the top of the module screen 1, the 2D material falls back into the module screen 1 and is discharged from its discharge port, thereby realizing the roughing material selection and preventing jamming.
[0043] The feed roller ring 3 and the discharge roller ring 4 are respectively threadedly connected to the two outermost end rings 120 of the module screen 1, and the driving device 5 is installed on the base 8 and drives the feed roller ring 3 and the discharge roller ring 4 by rolling friction, thereby realizing the continuous rolling of the split modular screen drum;
[0044] A plurality of hook cutting knife assemblies 6 are staggeredly installed at the tool installation end 125 of the screen module 12, and a plurality of spiral primary cutting knives 7 are installed in an array in the feed roller 3, so as to perform passive cutting and rotating hook cutting to quickly break the bag.
[0045] The bag breaking mechanism adopts a split modular screen 1 composed of several screen units 11 and a split screen body module 2. The screen unit 11 is fixed radially and axially, and the screen body module 12 is a high-strength three-dimensional skeleton. At the same time, a blocking separation part 2 is provided, and a blocking guide 21 limits the discharge length of strip materials and 2D materials. The damping effect of the three-dimensional screen tube 23 on the strip materials can reduce the passing time of the strip materials and 2D materials. When rotated to the upper end, the 2D materials and the strip materials automatically fall off due to gravity, preventing the screen from being blocked. The beneficial effects are as follows: first, the screen unit 11 is a modular split structure, and only the damaged unit can be replaced, avoiding the high cost of overall replacement. At the same time, it can be completed by loosening the threaded parts, which is fast to maintain and replace, with short equipment downtime and high productivity; second, the circumferential pressure plate 13 is used for clamping and fixing, and the screen is clamped and fixed radially, and at the same time has axial fixation, so the screen is firmly fixed and not easy to loosen; the screen body has high structural strength, can bear large stress impact, is suitable for the alternating load impact of drum cutting, and has a long service life; third, the blocking separation part 2 allows the screen to pass The material can be separated smoothly, the screening effect is good, the sorting efficiency is high, and the maintenance speed of the screen is reduced, avoiding the replacement of the screen caused by frequent damage; fourthly, the three-dimensional screen tube 23 cleverly increases the passing time of the strip material to prevent the jamming phenomenon, and is combined with the blocking guide 21 to prevent the jamming effect; fifthly, the structure is simple, and is organically combined with the drum screen and the inner cavity of the shell, without occupying extra space, and can be applied to the direct transformation of the original equipment, which greatly reduces the equipment transformation cost, and effectively utilizes resources to avoid the waste of public resources caused by reinvestment.
[0046] Preferably, the blocking material guide 21 includes a lower blocking plate 211, two side sealing plates 212 and a rear baffle 213; the lining plate 22 and the lower blocking plate 211 of the blocking material guide 21 are arc panels, and the lower blocking plate 211, the lining plate 22 and the screen unit 11 are concentrically arranged inwardly; the beneficial effect is that this arrangement utilizes the tangential centrifugal force of the logistics to quickly separate the materials.
[0047] The two side sealing plates 212 are symmetrically arranged radial annular plates, the upper ends of the two side sealing plates 212 are vertically connected to the two sides of the lining plate 22, and the lower ends thereof are vertically connected to the two sides of the lower blocking plate 211; the upper end of the rear baffle plate 213 is connected to the outer wall of the lining plate 22, and the lower end is connected to the upper wall of the lower blocking plate 211, and the two ends of the front side surface of the rear baffle plate 213 are connected to the rear ends of the side sealing plates 212;
[0048] The first wing plate 2131 at the upper end of the rear baffle 213 is provided with a plurality of equally spaced second through holes 2132, and the lining plate 22 is provided with a plurality of equally spaced second threaded holes 221, and the threaded member passes through the second through holes 2132 and is screwed into the second threaded holes 221, so that the threads of the rear baffle 213 and the lining plate 22 are detachably fixedly connected.
[0049] The lateral opening 20 faces the rotation direction of the screen unit 11;
[0050] Preferably, the lower blocking plate 211 and the rear baffle plate 213 are an integral bending structure, the lower blocking plate 211 comprises an arc base plate, the rear end of the arc base plate is bent upward to form the rear baffle plate 213; the rear end of the arc base plate and the lower end of the rear baffle plate 213 are also provided with a first bending inclined plate; the front end of the arc base plate is also provided with a right-angled deceleration step 2111. Its beneficial effects are: the integral bending structure is easy to process and manufacture, and the overall strength is high; the first bending inclined plate makes the two parts bend twice, which reduces the bending handover and avoids stress cracks caused by large-angle bending; the deceleration step can reduce the material discharge speed, change the material movement direction, and play a certain guiding role.
[0051] Preferably, the lower ends of the two side sealing plates 212 are welded and fixedly connected to the lower blocking plate 211, and the upper ends are welded and fixedly connected to the lining plate 22; the beneficial effect is that spot welding ensures a firm connection and avoids deformation of components caused by full welding.
[0052] Preferably, it also includes a side support leg 24, the upper end of which is fixedly connected to the screen unit 11; the lower end of the side support leg 24 is provided with a transverse first threaded hole 241, and the side sealing plate 212 is provided with a transverse first through hole 2121.
[0053] The upper end of the side support leg 24 passes through the C-shaped notches 222 on both sides of the liner 22 and fits against the inner wall of the side sealing plate 212, and the screw member passes through the first threaded hole 241 and screws into the first through hole 2121, thereby realizing a detachable connection between the two. The beneficial effect is that the built-in side support leg further reduces the overall device volume.
[0054] Preferably, the upper ends of the side support legs 24 are welded to the screen unit 11 .
[0055] Preferably, the three-dimensional screen tube 23 is a circular tube structure, and the lining plate 22 is provided with a plurality of separation holes 220 in an array, and the separation holes 220 are stepped through holes or round through holes, and the upper end of the three-dimensional screen tube 23 is tightly fitted with the screening hole 110 and the lower end is tightly fitted with the separation hole 220, and the connection is spot welded. The beneficial effect is: spot welding connection, high structural strength.
[0056] Preferably, the separation hole 220 and the screening hole 110 are stepped through holes, the upper step hole 223 of the separation hole 220 and the lower step hole of the screening hole 110 are the same as the outer diameter of the three-dimensional screen tube 23, and the upper end of the three-dimensional screen tube 23 is tightly fitted and plugged in the lower step hole of the screening hole 110, and the lower end is tightly fitted and plugged in the upper step hole 223 of the separation hole 220. The beneficial effect is that the plug-in structure of the stepped through hole is easy to install and has high connection accuracy.
[0057] Preferably, the screen unit 11 comprises a circular arc sheet-shaped substrate, on which a plurality of rows and columns of screening holes 110 are evenly distributed, and two circular arc edges of the substrate are provided with intermediate radial through holes 111 at equal intervals, and two axial edges of the substrate are provided with first connecting holes 112 at equal intervals;
[0058] The screen body module 12 includes two end rings 120 and a plurality of circular arc connecting plates 121 and axial connecting plates 122. The plurality of axial connecting plates 122 are arranged in a circular array and the two ends are respectively threadedly connected to the inner wall of the end ring 120, thereby forming a circular ring skeleton. The area surrounded by two adjacent axial connecting plates 122 and the end rings 120 on both sides is a mounting cavity 1200. The outer side edge of each circular arc connecting plate 121 is fixedly connected to the inner wall of the end ring 120. The circular arc connecting plate 121 is provided with a plurality of outer radial through holes 1210 in an equiangular array. The axial connecting plate 122 is provided with second connecting holes 1220 distributed at equal intervals. The end ring 120 is provided with a first axial hole 1201 in a circular array.
[0059] On the inner side of each installation cavity 1200 of the screen body module 12, a threaded member passes through the outer radial through hole 1210, the middle radial through hole 111 and is screwed into the inner radial threaded hole 131 of the circumferential pressure plate 13, so that the screen unit 11 is detachably and firmly clamped and fixed in its circumferential direction by the inner wall of the outer arc connecting plate 121 and the inner circumferential pressure plate 13, and the threaded member passes through the second connecting hole 1220 and is screwed into the first connecting hole 112, thereby fixing the four sides of the screen unit 11, and finally forming a screen drum unit.
[0060] Preferably, the two ends of the axial connecting plate 122 are respectively welded flush with the two side end plates 123, the side end plates 123 are provided with two third connecting holes 1230, and the end ring 120 is provided with a circumferential array of second axial holes 1202. The threaded member passes through the second axial hole 1202 and is screwed into the third connecting hole 1230, thereby realizing the detachable connection between the axial connecting plate 122 and the side end plate 123; its beneficial effect is: detachable connection, easy disassembly.
[0061] The two ends of the arc connecting plate 121 are also provided with rectangular notches 1211, and the side end plates 123 of the same size are inserted into the gap holes surrounded by the rectangular notches 1211 and the end rings 120. The beneficial effect is that the structure can reduce the size of the equipment and improve the installation accuracy.
[0062] Preferably, a vertical rib plate 1221 is vertically welded in the middle of the upper surface of the axial connecting plate 122 to form a T-shaped member. The beneficial effect is that the structure further improves the strength of the screen body.
[0063] Preferably, the axial connecting plate 122 is a T-shaped steel material. The beneficial effect is that the selected material has high structural strength and high part precision.
[0064] Preferably, triangular ribs 124 are fixed to the four corners where the axial connecting plate 122 and the arc connecting plate 121 intersect, and fourth connecting holes 1241 are provided in the triangular ribs 124. The four corners of the base plate are provided with fifth connecting holes 113, and the screws pass through the fifth connecting holes 113 and are screwed into the fourth connecting holes 1241, thereby realizing the reinforced connection between the screen unit 11 and the screen body module 12. The beneficial effect is that the structure further improves the fixing accuracy of the screen unit 11.
[0065] Preferably, the circumferential pressure plate 13 is a circular plate, and the circular plate has two rows of inner radial threaded holes 131 in a circumferential array;
[0066] Preferably, the circumferential pressure plate 13 is a plurality of arc plates, and the arc plates have two rows of inner radial threaded holes 131 distributed at equal angles; the arc of the arc plate is the same as that of the base plate. The beneficial effect is that the structure is convenient for maintenance and replacement.
[0067] Preferably, it also includes a plurality of axial pressure plates, which are provided with a plurality of sixth connecting holes at equal intervals. The threaded member passes through the second connecting hole 1220 and the first connecting hole 112 and is screwed into the sixth connecting hole, so that the screen unit 11 is axially clamped and fixed by the axial pressure plate and the axial connecting plate 122. The beneficial effect is that the axial pressure plate can clamp and fix the screen on all four sides, and the structural strength is high.
[0068] Preferably, the second connection hole 1220 is a through hole, and the first connection hole 112 is a threaded hole. The beneficial effect is: threaded connection and simple structure.
[0069] Preferably, adjacent rows of sieve holes 110 are arranged in a staggered manner, and the sieve holes 110 in the next row are located on the center line of the two sieve holes 110 in the previous row; the beneficial effect is that the staggered arrangement can improve the screening effect of the material.
[0070] Preferably, the intersection of the arc connecting plate 121 and the axial connecting plate 122 of two adjacent screen modules 12 forms a tool installation end 125. The beneficial effect is that the structural strength of this position is high, the tool can be stabilized, and the tool is prevented from shaking.
[0071] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A modular drum bag breaking mechanism to prevent jamming, characterized in that: include: A modular screen (1), a blocking and separating portion (2), a feed roller (3), a discharge roller (4), a driving device (5), a hook cutter assembly (6), a spiral primary cutter (7) and a base (8); The modular screen (1) comprises: a plurality of screen units (11), a screen body module (12) and a circumferential pressure plate (13); the screen body module (12) is a circular ring skeleton formed by connecting two parallel end rings (120) through a plurality of axial connecting plates (122) in a circumferential array in the middle; the circular ring skeleton is divided into a plurality of installation cavities (1200) by the axial connecting plates (122); the circumferential pressure plate (13) and the arc connecting plates (121) on the lower side of the end rings (120) clamp the two arc ends of the screen unit (11) so that the screen unit (11) is fixed inside each installation cavity (1200); the first axial holes (1201) of adjacent screen body modules (12) are connected by screws to form a modular screen cylinder; The blocking and separating part (2) comprises: a blocking material guide (21), a lining plate (22) and a three-dimensional screen tube (23); the blocking material guide (21) is connected to the lining plate (22) to form a shell with a lateral opening (20); a radial blocking screening hole (230) is arranged in the middle of the three-dimensional screen tube (23); the upper end of the three-dimensional screen tube (23) is connected to the screening hole (110) of the screen unit (11) and the lower end is connected to the separation hole (220) of the lining plate (22); the roughing material enters the blocking material guide (21) through the blocking screening hole (230) and is discharged from the lower discharge port through the lateral opening (20); when the blocking material guide (21) rotates to the top of the module screen (1), the 2D material falls back into the module screen (1) and is discharged from its discharge port, thereby achieving roughing of the material and preventing jamming; The feed roller ring (3) and the discharge roller ring (4) are respectively connected to the outermost end ring (120) of the modular screen (1); the driving device (5) is installed on the base (8) and drives the feed roller ring (3) and the discharge roller ring (4) by rolling friction, thereby realizing continuous rolling of the split modular screen drum; A plurality of the hook cutting knife assemblies (6) are staggeredly installed on the tool mounting end (125) of the screen module (12), and a plurality of the spiral primary cutting knives (7) are installed in an array in the feed roller (3), so as to perform passive cutting and rotating hook cutting to quickly break the bag.
2. The anti-jamming modular drum bag breaking mechanism according to claim 1, characterized in that: The blocking guide (21) comprises a lower blocking plate (211), two side sealing plates (212) and a rear baffle plate (213); the lower blocking plate (211), the lining plate (22) and the screen unit (11) are concentrically arranged as an arc panel; The two side sealing plates (212) are symmetrically arranged radial annular plates, the upper ends of the two side sealing plates (212) are vertically connected to the two sides of the lining plate (22) and the lower ends are vertically connected to the two sides of the lower blocking plate (211); the upper end of the rear baffle plate (213) is connected to the outer wall of the lining plate (22) and the lower end is connected to the upper wall of the lower blocking plate (211), and the two ends of the front side surface of the rear baffle plate (213) are connected to the rear end of the side sealing plates (212); the first wing plate (2131) at the upper end of the rear baffle plate (213) and the lining plate (22) are fixedly connected by screws.
3. The anti-jamming modular drum bag breaking mechanism according to claim 2, characterized in that: The lower blocking plate (211) and the rear baffle plate (213) are an integrally bent structure; the rear end of the arc base plate of the lower blocking plate (211) is bent upward to form the rear baffle plate (213); a first bent inclined plate is also provided at the rear end of the arc base plate and the lower end of the rear baffle plate (213); and a right-angled deceleration step (2111) is also provided at the front end of the arc base plate.
4. The anti-jamming modular drum bag breaking mechanism according to claim 2, characterized in that: The blocking and separating part (2) further comprises a side support leg (24), the upper end of the side support leg (24) being fixedly connected to the screen unit (11); The upper ends of the side support legs (24) pass through the C-shaped notches (222) on both sides of the lining plate (22) and fit onto the inner wall of the side sealing plate (212), and are detachably connected via screws.
5. The anti-jamming modular drum bag breaking mechanism according to claim 2, characterized in that: The three-dimensional screen tube (23) is a circular tube structure. The lining plate (22) is provided with a plurality of separation holes (220) in an array. The separation holes (220) are stepped through holes or round through holes. The upper end of the three-dimensional screen tube (23) is tightly fitted and plugged into the screening hole (110) and the lower end is tightly fitted and plugged into the separation hole (220), and the connection is spot welded.
6. The anti-jamming modular drum bag breaking mechanism according to claim 1, characterized in that: The screen unit (11) comprises a circular arc sheet base plate, two circular arc edges of which are provided with intermediate radial through holes (111) at equal intervals, and two axial edges of which are provided with first connection holes (112) at equal intervals; The plurality of axial connecting plates (122) of the screen body module (12) are arranged in a circular array and the two ends are respectively threadedly connected to the inner wall of the end ring (120), thereby forming a circular ring skeleton; the outer side edge of each arc connecting plate (121) is fixedly connected to the inner wall of the end ring (120); the arc connecting plate (121) is provided with a plurality of outer radial through holes (1210) in an equiangular array; the axial connecting plate (122) is provided with second connecting holes (1220) distributed at equal intervals; and the end ring (120) is provided with a first axial hole (1201) in a circular array; On the inner side of each installation cavity (1200) of the screen body module (12), a threaded member passes through the outer radial through hole (1210), the middle radial through hole (111) and is screwed into the inner radial threaded hole (131) of the circumferential pressure plate (13), so that the screen unit (11) is detachably and firmly clamped and fixed in the circumferential direction by the inner wall of the outer arc connecting plate (121) and the inner circumferential pressure plate (13), and the threaded member passes through the second connecting hole (1220) and is screwed into the first connecting hole (112), thereby achieving the fixation of the four sides of the screen unit (11), and finally forming a screen drum unit.
7. The anti-jamming modular drum bag breaking mechanism according to claim 6, characterized in that: The two ends of the axial connecting plate (122) are respectively welded flush with the two side end plates (123), the side end plates (123) are provided with two third connecting holes (1230), the end ring (120) is provided with a circumferential array of second axial holes (1202), and the threaded parts pass through the second axial holes (1202) and are screwed into the third connecting holes (1230); a vertical rib plate (1221) is vertically welded in the middle of the upper surface of the axial connecting plate (122) to form a T-shaped component.
8. The anti-jamming modular drum bag breaking mechanism according to claim 6, characterized in that: Triangular rib plates (124) are respectively fixed at the four end corners where the axial connecting plate (122) and the circular arc connecting plate (121) intersect, and the triangular rib plates (124) and the screen unit (11) are connected via screws, thereby achieving a reinforced connection between the screen unit (11) and the screen body module (12).
9. The anti-jamming modular drum bag breaking mechanism according to claim 6, characterized in that: The circumferential pressure plate (13) is a plurality of circular arc plates, and the circular arc plates have two rows of inner radial threaded holes (131) distributed at equal angles; The modular screen (1) also includes an axial pressure plate, and a threaded member passes through the second connecting hole (1220) and the first connecting hole (112) and is screwed into the sixth connecting hole of the axial pressure plate, so that the screen unit (11) is axially clamped and fixed by the axial pressure plate and the axial connecting plate (122).
10. The anti-jamming modular drum bag breaking mechanism according to claim 6, characterized in that: The sieve holes (110) in adjacent rows are arranged in a staggered manner, and the sieve holes (110) in the next row are located on the center line of the two sieve holes (110) in the previous row; The intersection of the circular arc connecting plates (121) and the axial connecting plates (122) of two adjacent screen modules (12) forms a tool mounting end (125).
Citation Information
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