Stress baffle table of cylinder casting
By introducing multi-point pressure plate assembly and a moving drive mechanism in the stress-relieving Taichung, the problems of difficulty in tightening castings of different sizes in the prior art are solved, and stable tightening and convenient operation of cylinder castings are achieved.
Patent Information
- Application Number
- CN202421128091.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing stress relief table cannot effectively tighten the cylinder casting parts of different sizes at the same time, and the operation is arduous and easy to loosen the nut due to vibration, affecting the fixing effect.
A stress relief platform including a vibration platform, a multi-point pressure plate assembly and a moving drive mechanism is designed. Through a rubber anti-vibration base, a telescopic pressure rod and a shock-isolating connector, multi-point compression of castings of different sizes is achieved. and mechanical lifting to avoid labor and improve stability.
It effectively avoids the problems of small parts falling off and nut loosening, improves the tightening effect of castings of different sizes, makes operation more convenient and the device operation is more stable.
Smart Images

Figure CN222331996U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of subsequent processing equipment for castings, and more specifically to a stress relief platform for cylinder castings. Background Art
[0002] During the casting process, the casting may generate internal stress, which may affect the quality and performance of the casting. The design of the stress relief platform is intended to relieve or eliminate these stresses in a specific way to improve the stability and reliability of the cylinder casting. The Chinese patent (CN201981243U) discloses a "stress relief platform". A stress relief platform includes a vibration platform, a wooden base plate, a first screw, a second screw, a pressure plate and a vibration motor. The vibration platform is horizontally fixed on the wooden base plate installed on the ground, the first screw and the second screw are fixed vertically to the vibration platform on both sides of the middle, the pressure plate is fixed to the screw by a nut, and the vibration motor is fixed to the side of the vibration platform. The casting is fixed to the vibration platform with a pressure plate, and the vibration motor is started. The vibration motor vibrates with the vibration platform and the casting on it, so as to release and eliminate the stress between the molecules and atoms of each element in the casting, thereby improving the performance of the casting.
[0003] The stress relief table in the prior art has defects: first, the cylinder casting has castings of different parts, such as the outer shell, cylinder head and other parts, and the shapes and sizes of the different parts are different. When processed by the existing relief table, the pressure plate cannot simultaneously achieve the effect of simultaneously pressing parts of different sizes. Smaller parts cannot be pressed by the pressure plate and are prone to fall off during vibration; second, the pressure plate needs to be lifted manually during use, which is laborious. The pressure plate is fixed by nuts and screws, and the nuts are prone to loosening under the effect of vibration, resulting in the pressure plate not achieving a good fixing effect. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a stress relief platform for cylinder castings to solve the problem that in the above-mentioned background technology, for castings at different parts of the cylinder, the pressure plate cannot have a good fastening effect on all parts due to size differences; it is laborious to manually lift the pressure plate during operation, and the pressure plate is easily loosened when fixed by means of screws and nuts.
[0005] The utility model provides the following technical solutions: a stress relief platform for cylinder castings, comprising a vibration platform, a rubber anti-vibration base and a vibration motor are installed at the bottom of the vibration platform, a plurality of concave longitudinal grooves are opened at the top of the vibration platform, a shifting and driving mechanism is arranged at the top of the concave longitudinal grooves, a multi-point pressure plate assembly is fixedly installed at the output end of the shifting and driving mechanism, and the shifting and driving mechanism is used to control the lifting and lowering of the multi-point pressure plate assembly;
[0006] The multi-point pressure plate assembly includes a main pressure plate, and a plurality of through-holes are opened on the top of the main pressure plate, and telescopic pressure rods are fixedly connected in the plurality of through-holes. The plurality of telescopic pressure rods are evenly divided into a plurality of groups, and each group of telescopic pressure rods is vertically aligned with a plurality of concave longitudinal grooves.
[0007] Furthermore, the telescopic pressure rod includes a fixed cylinder, the inner cavity of the fixed cylinder is slidably sleeved with a column, the bottom end of the column is fixedly connected to a pressure plate, the top end of the fixed cylinder is fixedly connected to a cover cylinder, and the top end of the column is transmission connected to the top of the inner wall of the cover cylinder through a spring.
[0008] Furthermore, an inner column is fixedly connected to the top of the inner wall of the cover tube, the upright column is slidably sleeved on the side wall of the inner column, and the inner column passes through the inner cavity of the spring.
[0009] Furthermore, an anti-slip ring is fixedly connected to the top end of the side wall of the column, and the diameter of the anti-slip ring is larger than the diameter of the inner cavity of the fixed cylinder.
[0010] Furthermore, the driving mechanism includes a gantry frame, an electric cylinder is fixedly installed on the top of the gantry frame, and an output end of the electric cylinder passes through the gantry frame and is fixedly connected to the top of the main pressure plate through a seismic isolation connector.
[0011] Furthermore, a positioning shaft is provided at the top of the inner wall of the gantry frame, and an ear block is slidably sleeved on the side wall of the positioning shaft, and the ear block is fixedly connected to the side wall of the main body pressure plate.
[0012] Furthermore, the seismic isolation connector includes a fixed plate, a rubber seismic isolation plate, and several L-shaped hanging plates. The rubber seismic isolation plate is fixedly connected to the bottom of the fixed plate, the top of the fixed plate is fixedly connected to the output end of the electric cylinder, the bottom of the rubber seismic isolation plate is fixedly connected to the top of the main body pressure plate, several of the L-shaped hanging plates are distributed in a ring shape and fixedly connected to the top of the main body pressure plate, and several of the L-shaped hanging plate transverse plates extend to the top of the fixed plate.
[0013] Furthermore, the inner cavity of the ear block is provided with an O-shaped rubber ring, and the positioning shaft passes through the inner cavity of the O-shaped rubber ring.
[0014] Technical effects and advantages of the utility model:
[0015] The utility model changes the structure of the traditional vibration platform, and different castings of the cylinder can be placed on the top of the vibration platform and inside the concave longitudinal groove respectively. The castings are pressed and fastened by the multi-point pressure plate assembly. The telescopic pressure rod can match castings of different sizes through the telescopic characteristics, thereby avoiding the situation that smaller parts fall off when castings of different sizes are used.
[0016] By setting up a moving drive mechanism, the multi-point pressure plate assembly can be mechanically lifted and pressed down, replacing the manual force application process, making the operation more labor-saving and convenient. In addition, it avoids the loose connection caused by vibration in the traditional structure, making the device more stable during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 For this utility model Figure 1 A schematic diagram of the structure of a multi-point pressure plate assembly;
[0019] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-sectional structure of the telescopic pressure rod;
[0020] Figure 4 For this utility model Figure 1 Schematic diagram of the structure of the shifting and driving mechanism;
[0021] Figure 5 For this utility model Figure 4 Schematic diagram of the seismic isolation connector structure.
[0022] The accompanying drawings are marked as follows: 1. Vibration platform; 2. Rubber anti-vibration base; 3. Vibration motor; 4. Multi-point pressure plate assembly; 5. Drive mechanism; 6. Concave longitudinal groove; 41. Main pressure plate; 42. Telescopic pressure rod; 421. Fixed cylinder; 422. Column; 423. Pressure plate; 424. Cover cylinder; 425. Spring; 426. Inner column; 427. Anti-slip ring; 51. Gantry frame; 52. Electric cylinder; 53. Isolation connector; 54. Ear block; 55. Positioning shaft; 531. Fixed plate; 532. Rubber isolation plate; 533. L-shaped hanging plate. DETAILED DESCRIPTION
[0023] The specific implementation of the utility model is described in detail below with reference to the accompanying drawings.
[0024] Reference Figure 1 and Figure 2 The utility model provides a stress relief platform for cylinder castings, including a vibration platform 1, a rubber anti-vibration base 2 and a vibration motor 3 are installed at the bottom of the vibration platform 1, a plurality of concave longitudinal grooves 6 are opened on the top of the vibration platform 1, a shifting and driving mechanism 5 is arranged on the top of the concave longitudinal grooves 6, a multi-point pressure plate assembly 4 is fixedly installed at the output end of the shifting and driving mechanism 5, and the shifting and driving mechanism 5 is used to control the lifting and lowering of the multi-point pressure plate assembly 4;
[0025] The multi-point pressure plate assembly 4 includes a main pressure plate 41, and a plurality of through openings are opened on the top of the main pressure plate 41. Telescopic pressure rods 42 are fixedly connected in the plurality of through openings. The plurality of telescopic pressure rods 42 are evenly divided into a plurality of groups, and each group of telescopic pressure rods 42 is vertically aligned with a plurality of concave longitudinal grooves 6.
[0026] Reference Figure 2 The telescopic pressure rod 42 includes a fixed cylinder 421, and the inner cavity of the fixed cylinder 421 is slidably sleeved with a column 422. The bottom end of the column 422 is fixedly connected to a pressure plate 423, and the top of the fixed cylinder 421 is fixedly connected to a cover cylinder 424. The top of the column 422 is transmission-connected to the top of the inner wall of the cover cylinder 424 through a spring 425. When the multi-point pressure plate assembly 4 moves downward to press the casting inside the concave longitudinal groove 6 through the telescopic pressure rod 42, the pressure plate 423 contacts the casting at this time. When the casting pressed by a certain telescopic pressure rod 42 is large in size, the pressure plate 423 contacts the casting to generate a reaction force to make the column 422 shrink toward the inside of the cover cylinder 424, thereby adapting to the height of castings of different sizes. The elastic force of the spring 425 can ensure that the telescopic pressure rod 42 maintains a certain pressure on the casting to fix it, thereby enabling a number of telescopic pressure rods 42 to achieve a pressing and fixing effect on castings of different sizes.
[0027] Reference Figure 2 , 3 An inner column 426 is fixedly connected to the top of the inner wall of the cover cylinder 424, and the column 422 is slidably sleeved on the side wall of the inner column 426. The inner column 426 passes through the inner cavity of the spring 425. By setting the inner column 426, the spring 425 can be prevented from bending during the compression process, thereby improving the service life of the spring 425.
[0028] Reference Figure 3 The top of the side wall of the column 422 is fixedly connected with an anti-slip ring 427, and the diameter of the anti-slip ring 427 is larger than the inner diameter of the fixed tube 421. By setting the anti-slip ring 427, the column 422 can be prevented from falling off from the inner cavity of the fixed tube 421 due to the elastic force of the spring 425.
[0029] Reference Figure 4 The driving mechanism 5 includes a gantry frame 51, and an electric cylinder 52 is fixedly installed on the top of the gantry frame 51. The output end of the electric cylinder 52 passes through the gantry frame 51 and is fixedly connected to the top of the main pressure plate 41 through a seismic isolation connector 53. When in use, the main pressure plate 41 can be driven to rise and fall through the output and retraction of the electric cylinder 52, thereby replacing manpower. During the operation of the device, the seismic isolation connector 53 can be used for shock absorption to avoid the vibration force from affecting the electric cylinder 52.
[0030] Reference Figure 4A positioning shaft 55 is provided at the top of the inner wall of the gantry frame 51, and an ear block 54 is slidably sleeved on the side wall of the positioning shaft 55. The ear block 54 is fixedly connected to the side wall of the main body pressure plate 41. By arranging the ear block 54 and the positioning shaft 55, the stability of the main body pressure plate 41 during lifting and lowering can be improved.
[0031] Reference Figure 5 The seismic isolation connector 53 includes a fixed plate 531, a rubber seismic isolation plate 532, and a plurality of L-shaped hanging plates 533. The rubber seismic isolation plate 532 is fixedly connected to the bottom of the fixed plate 531. The top of the fixed plate 531 is fixedly connected to the output end of the electric cylinder 52. The bottom of the rubber seismic isolation plate 532 is fixedly connected to the top of the main body pressure plate 41. The plurality of L-shaped hanging plates 533 are distributed in an annular shape and are fixedly connected to the top of the main body pressure plate 41. The transverse plates of the plurality of L-shaped hanging plates 533 all extend to the top of the fixed plate 531. When the electric cylinder 5 2 output, the multi-point pressure plate assembly 4 is compressed by the fixed plate 531 and the rubber isolation plate 532, and the multi-point pressure plate assembly 4 can be isolated by the flexibility of the rubber isolation plate 532 to prevent the vibration force from being transmitted to the electric cylinder 52. When the electric cylinder 52 contracts and drives the fixed plate 531 to rise, a plurality of L-shaped hanging plates 533 are suspended on the top of the fixed plate 531, and the multi-point pressure plate assembly 4 is lifted up by the plurality of L-shaped hanging plates 533, thereby preventing the rubber isolation plate 532 from being broken due to its poor rigidity.
[0032] Reference Figure 4 The inner cavity of the ear block 54 is provided with an O-shaped rubber ring, and the positioning shaft 55 passes through the inner cavity of the O-shaped rubber ring. The O-shaped rubber ring can achieve a shock-absorbing effect to prevent the vibration force from being transmitted to the gantry frame 51 through the positioning shaft 55.
[0033] The working principle of the utility model is as follows: when in use, the smaller cylinder casting can be placed on the top of the vibration platform 1, and the larger cylinder casting can be placed inside the concave longitudinal groove 6. At this time, after the multi-point pressure plate assembly 4 is pressed down by the driving mechanism 5, the main pressure plate 41 can press and fix the casting on the top of the vibration platform 1. At this time, each group of telescopic pressure rods 42 respectively penetrates into a number of concave longitudinal grooves 6, and a number of castings inside the concave longitudinal grooves 6 are respectively pressed by a number of telescopic pressure rods 42. Since the telescopic pressure rods 42 have telescopic characteristics, when the castings stored inside the concave longitudinal grooves 6 have size differences, the telescopic pressure rods 42 are used to telescope and retract, so as to match the heights of castings of different sizes. This can cope with the size differences of castings in different parts of the cylinder, and avoid the situation where some castings fall off due to their small size and weak fixation.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. The utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A stress relief platform for cylinder castings, comprising a vibration platform (1), a rubber anti-vibration base (2) and a vibration motor (3) being installed at the bottom of the vibration platform (1), characterized in that: The top of the vibration platform (1) is provided with a plurality of concave longitudinal grooves (6), the top of the concave longitudinal grooves (6) is provided with a shifting and driving mechanism (5), the output end of the shifting and driving mechanism (5) is fixedly mounted with a multi-point pressure plate assembly (4), and the shifting and driving mechanism (5) is used to control the lifting and lowering of the multi-point pressure plate assembly (4); The multi-point pressure plate assembly (4) includes a main pressure plate (41), and a plurality of through-holes are opened on the top of the main pressure plate (41), and telescopic pressure rods (42) are fixedly connected in the plurality of through-holes. The plurality of telescopic pressure rods (42) are evenly divided into a plurality of groups, and each group of telescopic pressure rods (42) is vertically aligned with a plurality of concave longitudinal grooves (6).
2. A stress relief platform for cylinder castings according to claim 1, characterized in that: The telescopic pressure rod (42) comprises a fixed cylinder (421), the inner cavity of the fixed cylinder (421) is slidably sleeved with a column (422), the bottom end of the column (422) is fixedly connected to a pressure plate (423), the top end of the fixed cylinder (421) is fixedly connected to a cover cylinder (424), and the top end of the column (422) is transmission-connected to the top of the inner wall of the cover cylinder (424) via a spring (425).
3. A stress relief platform for cylinder castings according to claim 2, characterized in that: An inner column (426) is fixedly connected to the top of the inner wall of the cover cylinder (424), the upright column (422) is slidably sleeved on the side wall of the inner column (426), and the inner column (426) passes through the inner cavity of the spring (425).
4. The stress relief platform for cylinder casting according to claim 2, characterized in that: An anti-slip ring (427) is fixedly connected to the top end of the side wall of the upright column (422), and the diameter of the anti-slip ring (427) is larger than the diameter of the inner cavity of the fixed cylinder (421).
5. The stress relief platform for cylinder casting according to claim 1, characterized in that: The driving mechanism (5) comprises a gantry frame (51), an electric cylinder (52) is fixedly mounted on the top of the gantry frame (51), and an output end of the electric cylinder (52) passes through the gantry frame (51) and is fixedly connected to the top of the main body pressure plate (41) via a seismic isolation connector (53).
6. A stress relief platform for cylinder castings according to claim 5, characterized in that: A positioning shaft (55) is arranged at the top of the inner wall of the gantry frame (51), and an ear block (54) is slidably sleeved on the side wall of the positioning shaft (55), and the ear block (54) is fixedly connected to the side wall of the main body pressure plate (41).
7. The stress relief platform for cylinder casting according to claim 5, characterized in that: The seismic isolation connector (53) comprises a fixed plate (531), a rubber seismic isolation plate (532), and a plurality of L-shaped hanging plates (533); the rubber seismic isolation plate (532) is fixedly connected to the bottom of the fixed plate (531); the top of the fixed plate (531) is fixedly connected to the output end of the electric cylinder (52); the bottom of the rubber seismic isolation plate (532) is fixedly connected to the top of the main body pressure plate (41); the plurality of L-shaped hanging plates (533) are distributed in an annular shape and are fixedly connected to the top of the main body pressure plate (41); and the transverse plates of the plurality of L-shaped hanging plates (533) all extend to the top of the fixed plate (531).
8. The stress relief platform for cylinder casting according to claim 6, characterized in that: The inner cavity of the ear block (54) is provided with an O-shaped rubber ring, and the positioning shaft (55) passes through the inner cavity of the O-shaped rubber ring.
Citation Information
Patent Citations
Stress removing platform
CN201981243U