Cast-in-place pile reinforcement cage protection layer cushion block

By using U-shaped components and connectors made of engineering plastics to fix the main ribs, the problems of burns and high costs during welding of the main rib protective layer pads of the cast pile are solved, the structural strength and thickness accuracy are improved, and efficient installation and reduction are achieved cost.

CN222332673UActive Publication Date: 2025-01-10CHINA CONSTR SCI & IND CORP LTD
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Patent Information

Application Number
CN202421040877.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-10
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing cast pile main reinforcement protective layer pads are prone to burn the steel bars during welding, and the cost is high, the thickness is difficult to control, and the quality is inconsistent.

Method used

U-shaped components made of engineering plastics are used to connect through a containment groove and a connecting member to form a fixing hole to fix the main ribs to avoid welding, and are snap-connected and connected by arc grooves to convex and concave parts to increase structural strength and installation efficiency.

Benefits of technology

The overall structural strength of the steel cage is improved, the manufacturing cost is reduced, the accuracy and installation efficiency of the protective layer thickness are improved, and the damage caused by welding is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cast-in-place pile reinforcement cage protective layer cushion block which is used for being fixed on a main reinforcement and comprises two components, the opposite sides of the two components are provided with containing grooves, the two components are connected through a connecting piece, the containing grooves in the two components are combined to form a fixing hole, and the main reinforcement is fixed in the fixing hole. Welding of the cushion block and the main reinforcement can be avoided, the overall structural strength of the reinforcement cage is improved, and the manufacturing cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction, in particular to a protective layer cushion block for a cast-in-place pile reinforcement cage. Background Art

[0002] As the most common construction technology in pile foundation construction, bored piles are used very frequently in the industry. The biggest advantage of this type of pile is that it can be applied to various geological conditions. Whether it is soft soil, silt, sand or rock, bored piles can be used for construction. Compared with prestressed high-strength concrete pipe piles, manually dug piles and other pile types that have more stringent geological conditions, bored piles are easy to construct and less affected by geological factors, and have better manual controllability.

[0003] The core skeleton of the bored pile is the steel cage, which consists of the main reinforcement of the pile body, reinforcement hoops, hoops, steel cage lifting ears, main reinforcement protection layer pads, etc. Among them, the main reinforcement protection layer pads are mainly used to fix the position of the main reinforcement to prevent the main reinforcement from being exposed, and to ensure that the main reinforcement is evenly wrapped by the bored pile concrete so that its stress performance reaches the optimal state.

[0004] However, the commonly used main reinforcement protection layer pads are mainly made of smaller diameter steel bars processed by a steel bar bending machine, and the two ends are welded to the main bars. During the welding process, the main bars are easily burned, which has a great impact on the stress of the main bars of the steel cage. Moreover, the quality of the steel bars during bending is uneven, and the thickness of the steel cage protection layer is difficult to control. The cost of using steel bars as main reinforcement protection layer pads is relatively high. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art, the utility model provides a cast-in-place pile steel cage protective layer pad block, which can avoid welding of the pad block and the main reinforcement, thereby improving the overall structural strength of the steel cage. Moreover, the component is made of engineering plastics, which greatly reduces the manufacturing cost and improves the thickness accuracy of the steel cage protective layer.

[0006] The technical solution adopted by the utility model to solve its technical problems is:

[0007] A protective layer pad for a cast-in-place pile reinforcement cage is used to be fixed on a main reinforcement, comprising two components, each of which is provided with a receiving groove on one opposite side. The two components are connected by a connecting piece, and the receiving grooves on the two components are combined to form a fixing hole, in which the main reinforcement is fixed.

[0008] As a further improvement of the above technical solution, the component is overall in a U-shaped structure, and the accommodating grooves are provided at both ends of the component.

[0009] As a further improvement of the above technical solution, the outer wall of the component is smooth and round.

[0010] As a further improvement of the above technical solution, the accommodating groove is an arc-shaped groove.

[0011] As a further improvement of the above technical solution, the connecting member includes a convex portion and a concave portion for the convex portion to be inserted into, the convex portion and the concave portion are snap-connected, the convex portion is arranged on one of the components, and the concave portion is arranged on the other component.

[0012] As a further improvement of the above technical solution, the convex portion is a pin and the concave portion is a pin hole.

[0013] As a further improvement of the above technical solution, bosses are provided on both sides of the opening of the accommodating groove, and the convex part or the concave part is provided on the bosses.

[0014] As a further improvement of the above technical solution, the components are further provided with connecting holes, and the connecting holes on the two components correspond one to one.

[0015] As a further improvement of the above technical solution, the protrusion and the connecting hole are symmetrically arranged along the central axis of the component.

[0016] As a further improvement of the above technical solution, the component is made of engineering plastics.

[0017] The beneficial effects of the utility model are as follows: the utility model provides a protective layer pad for a cast-in-place pile reinforcement cage, by setting two U-shaped components, both ends of the components are provided with accommodating grooves, the two components are clamped together by a convex portion and a concave portion, so that the accommodating grooves on the two components are combined to form a fixing hole, and the main reinforcement is fixed in the fixing hole, thereby avoiding welding of the pad and the main reinforcement, improving the overall structural strength of the reinforcement cage, and the component is made of engineering plastics, which greatly reduces the manufacturing cost and improves the thickness accuracy of the reinforcement cage protective layer. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is a structural schematic diagram provided by an example of the utility model;

[0020] Figure 2 It is an exploded view of the utility model;

[0021] Figure 3 It is an exploded view of the utility model;

[0022] Figure 4 It is a side exploded view of the utility model.

[0023] Reference numerals: 100 - component, 110 - receiving groove, 120 - connecting piece, 130 - convex part, 140 - concave part, 150 - boss, 160 - connecting hole, 170 - iron wire, 180 - main reinforcement. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the concept, specific structure and technical effects of the utility model in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the utility model. In addition, all the connection / connection relationships involved in the patent do not refer to the direct connection of components, but refer to the formation of a better connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the creation of the utility model can be combined interchangeably without conflicting with each other.

[0025] Reference Figures 1 to 4 An example of the utility model provides a protective layer pad for a cast-in-place pile reinforcement cage, comprising two components 100, each of which is provided with a receiving groove 110 on one opposite side of the two components 100. The two components 100 are connected by a connecting piece 120, and the receiving grooves 110 on the two components 100 are combined to form a fixing hole, and the main reinforcement is fixed in the fixing hole, thereby avoiding welding between the pad and the main reinforcement 180 and improving the overall structural strength of the reinforcement cage.

[0026] Furthermore, the component 100 is an overall U-shaped structure, and a receiving groove 110 is provided at both ends of the component 100. The receiving grooves 110 at both ends of the two components 100 correspond to each other one by one, so that the connection between the cushion block and the main reinforcement 180 is more firmly established. The outer wall of the component 100 is smooth and round, which can prevent the cushion block from scraping against the hole wall and bringing soil into the bottom of the hole.

[0027] Furthermore, the receiving groove 110 is an arc-shaped groove, and the two arc-shaped grooves arranged opposite to each other cooperate to form a hole with the same diameter as the main rib 180 , so that the inner wall of the arc-shaped groove fits better with the outer surface of the main rib 180 .

[0028] The connecting member 120 includes a protrusion 130 and a recess 140 for the protrusion 130 to be inserted into. The protrusion 130 and the recess 140 are snap-connected. The protrusion 130 is arranged on one of the components 100, and the recess 140 is arranged on the other component 100. During installation, the two components 100 can be connected together without using other tools, which greatly improves the installation efficiency of the gasket.

[0029] A plurality of convex portions 130 and concave portions 140 are provided, respectively, so that the connection between the two components 100 is more firmly established.

[0030] Specifically, the protrusion 130 is a pin, and the recess 140 is a pin hole, so that processing and assembly are convenient.

[0031] The pin hole may be a through hole or a blind hole, which is not limited in this embodiment.

[0032] Furthermore, bosses 150 are provided on both sides of the opening of the accommodating groove 110, and convex portions 130 or concave portions 140 are provided on the bosses 150. When the two relatively arranged accommodating grooves 110 cooperate, there is a clamping force on both sides of the accommodating grooves 110 to clamp the main rib 180, thereby firmly fastening the two components 100 to the main rib 180.

[0033] Furthermore, the component 100 is also provided with a plurality of connecting holes 160. The connecting holes 160 on the two components 100 correspond one to one. After the protrusion 130 is inserted into the recess 140, the two relatively arranged connecting holes 160 can be positioned so that the two connecting holes 160 are connected. The two connecting holes 160 can be tied together by the wire 170. Specifically, one end of the wire 170 passes through the two connecting holes 160 and then is tied together, so that the two components 100 are fastened together, thereby further improving the firmness of the gasket.

[0034] It should be noted that the iron wire 170 may also be replaced by a connecting item such as a strap that can pass through the connecting hole 160 and be tied tightly.

[0035] Furthermore, the protrusions 130 and the connection holes 160 are symmetrically arranged along the central axis of the components 100 , so that the clamping force between the two components 100 is evenly distributed.

[0036] Furthermore, the component 100 is made of engineering plastics, which can greatly reduce the manufacturing cost. It has great strength and rigidity and can withstand the impact force between the steel cage and the hole wall during the process of lowering the steel cage into the hole.

[0037] Moreover, the component 100 is integrally formed, which is convenient for mass production, standardizes the overall structure, and improves the thickness accuracy of the steel cage protective layer, thereby improving the construction quality.

[0038] The above is a specific description of the preferred implementation of the utility model, but the invention of the utility model is not limited to the described embodiments. Technical personnel familiar with the field can also make various equivalent deformations or substitutions without violating the spirit of the utility model. These equivalent deformations or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A protective layer pad for a cast-in-place pile reinforcement cage, used for fixing on the main reinforcement, characterized in that: It comprises two components, each of which is provided with a receiving groove on one opposite side of the two components, the two components are connected by a connecting piece, and the receiving grooves on the two components are combined to form a fixing hole, and the main reinforcement is fixed in the fixing hole.

2. A cast-in-place pile reinforcement cage protective layer pad according to claim 1, characterized in that: The component is in a U-shaped structure as a whole, and the two ends of the component are provided with the accommodating grooves.

3. A cast-in-place pile reinforcement cage protective layer pad according to claim 1, characterized in that: The outer wall of the component is smooth and round.

4. A cast-in-place pile reinforcement cage protective layer pad according to claim 1 or 2, characterized in that: The accommodating groove is an arc-shaped groove.

5. The protective layer pad of the cast-in-place pile reinforcement cage according to claim 1 is characterized in that: The connecting piece includes a convex portion and a concave portion for the convex portion to be inserted into, the convex portion is connected with the concave portion by snapping, the convex portion is arranged on one of the components, and the concave portion is arranged on the other component.

6. A cast-in-place pile reinforcement cage protective layer pad according to claim 5, characterized in that: The convex part is a column pin, and the concave part is a pin hole.

7. The protective layer pad of the cast-in-place pile reinforcement cage according to claim 5 is characterized in that: Bosses are arranged on both sides of the opening of the accommodating groove, and the convex part or the concave part is arranged on the bosses.

8. The protective layer pad for cast-in-place pile reinforcement cage according to claim 5, characterized in that: The components are also provided with connecting holes, and the connecting holes on the two components correspond to each other one by one.

9. A cast-in-place pile reinforcement cage protective layer pad according to claim 8, characterized in that: The protrusions and the connection holes are symmetrically arranged along the central axis of the component.

10. The protective layer pad of the cast-in-place pile reinforcement cage according to claim 1, characterized in that: The component is made of engineering plastics.