Loader for earthwork construction
By designing the traction and material pushing mechanism, the independent sand and gravel loading of the loader is achieved using rotating blades and partitions, solving the problem that the loader needs to cooperate with the bucket forklift in the prior art, and improving loading efficiency and stability sex.
Patent Information
- Application Number
- CN202420687568.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-07
AI Technical Summary
Existing sand and gravel loaders need to cooperate with bucket forklifts, resulting in limited shipping efficiency and vary greatly due to different drivers' operating capabilities, making it difficult to achieve efficient and independent loading.
A loader for earthwork construction is designed, including a traction mechanism, a transfer mechanism and a material pushing mechanism. Through pull rods, a rotary roller shaft, a transmission roller shaft, a transfer conveyor belt, a lead partition, a motor, a track and a linkage assembly, it realizes Independent loading of sand and gravel, rotating blades and partitions are used to push and guide sand and gravel to ensure that sand and gravel enter the transfer carriage smoothly.
The loader can independently cooperate with the transfer vehicle to efficiently load sand and gravel, improve loading efficiency, reduce dependence on drivers' operating capabilities, and ensure rapid and stable transfer of sand and gravel.
Smart Images

Figure CN222332803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of earthwork construction, in particular to a loader for earthwork construction. Background Art
[0002] A loader is a type of earthwork machinery widely used in construction projects such as roads, railways, buildings, hydropower, ports, and mines. It is mainly used to shovel bulk materials such as soil, sand, lime, and coal, and can also perform light excavation operations on ore and hard soil.
[0003] At present, sand and gravel loaders are mainly bucket shovel trucks. When the transport vehicles traveling to and from the earthwork engineering area need to load sand and gravel, they must cooperate with the bucket shovel truck to transfer the sand and gravel into the transfer compartment. However, this method of transporting sand and gravel requires the cooperation of two vehicles to complete, and the efficiency of sand and gravel loading will also be different due to the operating capabilities of different drivers.
[0004] For vehicles loading sand and gravel in earthwork projects, how to improve the efficient loading of sand and gravel by the transfer vehicles without the need for the coordination of bucket trucks is a technical difficulty that needs to be solved. Summary of the invention
[0005] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0006] To this end, the technical solution adopted in this utility model is:
[0007] The loader for earthwork construction comprises a traction mechanism, a transfer mechanism installed on the traction mechanism and a pushing mechanism installed on the transfer mechanism, wherein the traction mechanism comprises a beam frame fixedly installed on the outside of two load-bearing outer frames, a pull rod movably installed in the beam frame and a gasket fitted on the inner end of the pull rod, the transfer mechanism comprises two load-bearing outer frames, three auxiliary rotation rollers movably installed on the inner sides of the two load-bearing outer frames, a transmission roller movably installed between the two load-bearing outer frames, a material transfer conveyor belt driven by the auxiliary rotation rollers and the transmission rollers, a material guiding partition located at the bottom ends of the two load-bearing outer frames, a chassis fixedly installed on the top of one of the load-bearing outer frames, a motor installed inside the chassis, a crawler belt transmission-connected to the motor transmission shaft and a linkage assembly located directly below the chassis, and the pushing mechanism comprises two columns fixedly installed on the tops of the two load-bearing outer frames, a truss installed on the tops of the two columns, a first vertical shaft and a second vertical shaft movably installed in the truss, two gear plates respectively fixedly installed on the first vertical shaft and the second vertical shaft, a plurality of sleeves installed in the first vertical shaft and the second vertical shaft and a blade movably installed in the sleeves.
[0008] In a preferred example, the utility model can be further configured as follows: a bolt is movably installed in the transverse hole inside the gasket, and the bolt is movably installed in the threaded hole at the inner end of the pull rod.
[0009] By adopting the above technical solution, the inner end of the pull rod is fixed and locked by using bolts that penetrate into the horizontal holes of the gasket. At this time, the assembled pull rod can cooperate with the beam frame to provide stable traction to the two load-bearing outer frames. When the outer end of the pull rod is installed in the rear compartment of the transfer vehicle, as the transfer vehicle reverses toward the sand and gravel, the material guide baffle attached to the ground can transfer the sand and gravel to the transfer conveyor belt.
[0010] In a preferred example, the utility model can be further configured as follows: the load-bearing outer frame is made of stainless steel material, and two T-shaped legs are fixedly installed on the bottom of the load-bearing outer frame, and rollers are movably installed in the grooves of the T-shaped legs.
[0011] By adopting the above technical solution and utilizing the strength of the two load-bearing outer frames themselves, when the two assembled load-bearing outer frames cooperate with the transfer vehicle to travel on the ground, the material-introducing partition with adjusted angle can provide a platform for inducing the sand and gravel scattered on the ground, and cooperate with multiple rotating middle blades to guide the sand and gravel.
[0012] In a preferred example, the utility model can be further configured as follows: raised partitions are evenly installed on the outside of the transfer conveyor belt.
[0013] By adopting the above technical solution, the sand and gravel are blocked by the partitions evenly distributed outside the transfer conveyor belt. As the sand and gravel are continuously pushed to the top of the material-introducing partition and smoothly fall to the outside of the transfer conveyor belt, the sand and gravel blocked by the partition can be quickly transferred to the inside of the transfer carriage.
[0014] In a preferred example, the utility model can be further configured as follows: the linkage assembly is composed of a deflection gear shaft and two positioning fixtures, and the deflection gear shaft penetrates into the inner cavities of the two positioning fixtures.
[0015] By adopting the above technical solution, the deflection gear shaft is assembled on the outside of one of the load-bearing outer frames using two positioning fixtures. As the motor runs, its internal transmission shaft will cooperate with the bottom gear to jointly drive the deflection gear shaft, and then transmit the transmission roller shaft.
[0016] In a preferred example, the utility model can be further configured as follows: an auxiliary end is fixedly installed on the top of the first vertical axis, and the outer walls of the bottom turntables of the first vertical axis and the second vertical axis are provided with inwardly recessed horizontal holes, rivets are installed in the vertical holes inside the sleeve, and the bottom ends of the rivets are adapted to penetrate through the holes of the guide rods at the inner ends of the blades.
[0017] By adopting the above technical solution, multiple sleeves are pre-installed in the turntable at the bottom of the first vertical axis and the second vertical axis respectively, and the guide rod at the inner end of the blade is assembled in the inner cavity of the sleeve, combined with the fixation of the blade and the sleeve with rivets, at this time, multiple blades can be distributed in a circular shape just above the material introduction partition. With the high-speed rotation of the blade, the sand and gravel on the ground can be quickly transferred to the material introduction partition and the material transfer conveyor belt.
[0018] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0019] 1. When the outer end of the pull rod of the utility model is selected to be assembled in the rear compartment of the transfer vehicle, as the driver drives the transfer vehicle to reverse towards the sand and gravel, the material introduction baffle in contact with the ground can cooperate with the high-speed rotating first vertical axis, the second vertical axis and a plurality of blades to push the sand and gravel scattered on the ground toward the top inclined surface of the material introduction baffle. When the sand and gravel are continuously pushed to the top surface of the material introduction baffle, the continuously compressed sand and gravel will be transferred along the material transfer conveyor belt to the compartment of the transfer vehicle, thereby effectively ensuring that the loading equipment can independently cooperate with each transfer vehicle to efficiently load the sand and gravel. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the utility model when in use;
[0021] Figure 2 It is a schematic diagram of the traction mechanism and the transfer mechanism of the utility model;
[0022] Figure 3 For this utility model Figure 2 The enlarged schematic diagram of point A in the middle;
[0023] Figure 4 It is a partial schematic diagram of the transfer mechanism of the utility model;
[0024] Figure 5 It is a scattered schematic diagram of the pusher mechanism of the utility model;
[0025] Figure 6 For this utility model Figure 5 A magnified schematic diagram of point B in the middle.
[0026] Reference numerals:
[0027] 100, traction mechanism; 110, beam frame; 120, pull rod; 130, gasket;
[0028] 200, transfer mechanism; 210, load-bearing outer frame; 220, auxiliary roller shaft; 230, transmission roller shaft; 240, material transfer conveyor belt; 250, material guide partition; 260, chassis; 270, motor; 280, crawler belt; 290, linkage assembly;
[0029] 300, material pushing mechanism; 310, column; 320, truss; 330, first vertical axis; 340, second vertical axis; 350, gear plate; 360, sleeve; 370, blade. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0031] It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention.
[0032] A loader for earthwork construction provided by some embodiments of the utility model will be described below in conjunction with the accompanying drawings. Embodiment 1:
[0033] Combination Figure 1-Figure 6 As shown, the utility model provides a loader for earthwork construction, which includes a traction mechanism 100 , a transfer mechanism 200 installed on the traction mechanism 100 , and a pushing mechanism 300 installed on the transfer mechanism 200 .
[0034] The traction mechanism 100 includes a beam frame 110, a pull rod 120 and a gasket 130, the transfer mechanism 200 includes a load-bearing outer frame 210, an auxiliary roller shaft 220, a transmission roller shaft 230, a material transfer conveyor belt 240, a material guiding partition 250, a chassis 260, a motor 270, a crawler track 280 and a linkage assembly 290, and the pushing mechanism 300 includes a column 310, a truss 320, a first vertical shaft 330, a second vertical shaft 340, a gear plate 350, a sleeve 360 and a blade 370.
[0035] Specifically, the beam frame 110 is fixedly installed on the outside of the two load-bearing outer frames 210, the pull rod 120 is movably installed in the beam frame 110, the gasket 130 is attached to the inner end of the pull rod 120, the three auxiliary roller shafts 220 are movably installed on the inner side of the two load-bearing outer frames 210, the transmission roller shaft 230 is movably installed between the two load-bearing outer frames 210, the material transfer conveyor belt 240 is driven on the outside of the auxiliary roller shaft 220 and the transmission roller shaft 230, the material guide partition 250 is located at the bottom end of the two load-bearing outer frames 210, the chassis 260 is fixedly installed on the top of one of the load-bearing outer frames 210, and the motor 270 is installed. Inside the chassis 260, the track 280 is connected to the transmission shaft of the motor 270, the linkage assembly 290 is located directly below the chassis 260, the two columns 310 are fixedly installed on the top of the two load-bearing outer frames 210, the truss 320 is installed on the top of the two columns 310, the first vertical axis 330 and the second vertical axis 340 are movably installed in the truss 320, the two gear plates 350 are respectively fixedly installed on the first vertical axis 330 and the second vertical axis 340, a plurality of sleeves 360 are installed in the first vertical axis 330 and the second vertical axis 340, and the blade 370 is movably installed in the sleeve 360.
[0036] The first vertical shaft 330 and the second vertical shaft 340 are movably installed in the truss 320, and the first vertical shaft 330 and the second vertical shaft 340 are positioned by using pre-tightening bolts and washers. As the motor 270 runs, its internal transmission shaft will cooperate with the crawler 280 to drive the auxiliary end of the first vertical shaft 330, and at the same time, the transmission shaft in the motor 270 can cooperate with the gear to jointly drive the deflection gear shaft in the linkage assembly 290, and when the outer end of the pull rod 120 is selected When installed in the rear compartment of the transfer vehicle, as the driver drives the transfer vehicle to reverse towards the gravel, the material guide baffle 250 in contact with the ground can cooperate with the high-speed rotating first vertical shaft 330, the second vertical shaft 340 and the plurality of blades 370 to push the gravel scattered on the ground toward the top inclined surface of the material guide baffle 250. When the gravel is continuously pushed to the top surface of the material guide baffle 250, the continuously compressed gravel will be transferred along the material transfer conveyor belt 240 to the compartment of the transfer vehicle. Embodiment 2:
[0037] Combination Figure 2-Figure 6 As shown, on the basis of embodiment one, a bolt is movably installed in the transverse hole inside the gasket 130, and the bolt is movably installed in the threaded hole at the inner end of the pull rod 120, the load-bearing outer frame 210 is made of stainless steel material, and two T-shaped legs are fixedly installed at the bottom of the load-bearing outer frame 210, and rollers are movably installed in the grooves of the T-shaped legs.
[0038] The inner end of the pull rod 120 is fixed and locked by using bolts that pass through the transverse holes of the gasket 130. At this time, the assembled pull rod 120 can cooperate with the beam frame 110 to provide stable traction to the two load-bearing outer frames 210. When the outer end of the pull rod 120 is assembled in the rear compartment of the transfer vehicle, as the assembled two load-bearing outer frames 210 cooperate with the transfer vehicle to travel on the ground, the angle-adjusted material guiding baffle 250 can provide a platform for guiding the sand and gravel scattered on the ground, and cooperate with multiple rotating middle blades 370 to guide the sand and gravel. When the transfer vehicle reverses towards the sand and gravel, the material guiding baffle 250 that is in contact with the ground can transfer the sand and gravel to the transfer conveyor belt 240 until the sand and gravel are loaded into the transfer compartment along the running transfer conveyor belt 240, thereby improving the efficient loading of sand and gravel by the transfer vehicle. Embodiment three:
[0039] Combination Figure 2-Figure 6 As shown, on the basis of the first embodiment, the outside of the transfer conveyor belt 240 is evenly installed with raised partitions, the linkage assembly 290 is composed of a deflection gear shaft and two positioning fixtures, and the deflection gear shaft penetrates into the inner cavity of the two positioning fixtures.
[0040] The sand and gravel are blocked by the evenly spaced partitions outside the transfer conveyor belt 240, and the deflection gear shaft is assembled on the outside of one of the load-bearing outer frames 210 in combination with two positioning fixtures. As the motor 270 runs, its internal transmission shaft will cooperate with the bottom gear to jointly drive the deflection gear shaft, and then transmit the transmission roller 230. As the sand and gravel are continuously pushed toward the top of the material-introducing partition 250 and smoothly fall onto the outside of the transfer conveyor belt 240, the sand and gravel blocked by the partition can be quickly transferred to the inside of the transfer carriage to improve the loading efficiency of each independent transfer vehicle. At this time, the device can realize the collection and transfer of sand and gravel under independent kinetic energy. Embodiment 4:
[0041] Combination Figure 2-Figure 6 As shown, on the basis of embodiment one, an auxiliary end is fixedly installed on the top of the first vertical axis 330, and the outer walls of the bottom turntables of the first vertical axis 330 and the second vertical axis 340 are provided with inwardly recessed horizontal holes, rivets are installed in the vertical holes inside the sleeve 360, and the bottom ends of the rivets are adapted to penetrate into the holes of the guide rods at the inner ends of the blades 370.
[0042] By pre-installing multiple sleeves 360 in the turntable at the bottom of the first vertical axis 330 and the second vertical axis 340, and assembling the guide rod at the inner end of the blade 370 in the inner cavity of the sleeve 360, and fixing the blade 370 and the sleeve 360 with rivets, the multiple blades 370 can be distributed in a circle just above the material guide baffle 250. With the high-speed rotation of the blade 370, the sand and gravel on the ground can be quickly transferred to the material guide baffle 250 and the material transfer conveyor belt 240.
[0043] The working principle and use process of the utility model are as follows: the two columns 310 are respectively fixedly installed at the two ends of the truss 320 in advance, and then the two assembled gear plates 350, the first vertical shaft 330 and the second vertical shaft 340 are respectively installed in the two end plates in the middle of the truss 320 with bolts and washers. At this time, the two gear plates 350 will be in a meshing state, and then the multiple blades 370 are respectively assembled in the inner cavities of the multiple sleeves 360 by rivets. At this time, the rivets that penetrate into the inside of the sleeves 360 will fix the blades 370, and then the two assembled columns 310 are respectively fixed on the tops of the two load-bearing outer frames 210. At this time, the crawler 280 will be connected to the first vertical shaft 330 and the two auxiliary ends on the transmission shaft in the motor 270;
[0044] During use, the operator needs to pre-assemble the outer end of the pull rod 120 on the tail of the transfer engineering vehicle, and then adjust the angle adjustment bolts at the bottom of the two load-bearing outer frames 210 until the outer end of the material-introducing baffle 250 fits against the ground. Then the operator needs to drive the transfer vehicle in reverse toward the sand and gravel. At the same time, the operation of the motor 270 will cause its internal transmission shaft to cooperate with the crawler 280 to drive the first vertical shaft 330 to rotate at high speed. With the meshing transmission of the two material-introducing baffles 250, the positioned and clamped second vertical shaft 340 will also rotate at the same speed. At this time, the multiple blades 370 installed at the bottom of the first vertical shaft 330 and the second vertical shaft 340 can quickly transfer the scattered sand and gravel on the surface to the transfer conveyor belt 240, and the transferred sand and gravel will finally be transferred by the transfer conveyor belt 240 to the carriage of the transfer vehicle. At this time, each independent transfer vehicle can quickly load sand and gravel without the cooperation of a forklift.
[0045] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A loader for earthwork construction, comprising a traction mechanism (100), characterized in that: A transfer mechanism (200) installed on the traction mechanism (100) and a material pushing mechanism (300) installed on the transfer mechanism (200); The transfer mechanism (200) comprises two load-bearing outer frames (210), three rotation-assisting roller shafts (220) movably mounted inside the two load-bearing outer frames (210), a transmission roller shaft (230) movably mounted between the two load-bearing outer frames (210), a material transfer conveyor belt (240) driven outside the rotation-assisting roller shafts (220) and the transmission roller shaft (230), a material guide baffle (250) located at the bottom ends of the two load-bearing outer frames (210), a chassis (260) fixedly mounted on the top of one of the load-bearing outer frames (210), a motor (270) mounted inside the chassis (260), a crawler belt (280) transmission-connected to the transmission shaft of the motor (270), and a linkage assembly (290) located directly below the chassis (260); The material pushing mechanism (300) comprises two columns (310) fixedly mounted on the tops of two load-bearing outer frames (210), a truss (320) mounted on the tops of the two columns (310), a first vertical shaft (330) and a second vertical shaft (340) movably mounted in the truss (320), two gear plates (350) respectively fixedly mounted on the first vertical shaft (330) and the second vertical shaft (340), a plurality of sleeves (360) mounted in the first vertical shaft (330) and the second vertical shaft (340), and a blade (370) movably mounted in the sleeves (360).
2. A loader for earthwork construction according to claim 1, characterized in that: The traction mechanism (100) comprises a beam frame (110) fixedly mounted outside two load-bearing outer frames (210), a pull rod (120) movably mounted inside the beam frame (110), and a gasket (130) attached to the inner end of the pull rod (120).
3. A loader for earthwork construction according to claim 2, characterized in that: A bolt is movably installed in the transverse hole inside the gasket (130), and the bolt is movably installed in the threaded hole at the inner end of the pull rod (120).
4. The loader for earthwork construction according to claim 1, characterized in that: The load-bearing outer frame (210) is made of stainless steel, and two T-shaped legs are fixedly mounted on the bottom of the load-bearing outer frame (210), while rollers are movably mounted in the grooves of the T-shaped legs.
5. The loader for earthwork construction according to claim 1, characterized in that: The outside of the transfer conveyor belt (240) is evenly equipped with raised partitions.
6. The loader for earthwork construction according to claim 1, characterized in that: The linkage assembly (290) is composed of a deflection gear shaft and two positioning fixtures, and the deflection gear shaft rod penetrates into the inner cavities of the two positioning fixtures.
7. The loader for earthwork construction according to claim 1, characterized in that: An auxiliary end is fixedly mounted on the top of the first vertical shaft (330), and an inwardly recessed transverse hole is provided on the outer wall of the rotating disk at the bottom of the first vertical shaft (330) and the second vertical shaft (340).
8. The loader for earthwork construction according to claim 1, characterized in that: A rivet is installed in the vertical hole inside the sleeve (360), and the bottom end of the rivet is adapted to penetrate into the hole of the guide rod at the inner end of the blade plate (370).