Electromagnetic clutch belt pulley structure easy to maintain

By introducing a heat dissipation mechanism and a disassembly mechanism into the electromagnetic clutch pulley, the overheating problem caused by the lack of a heat dissipation structure in the electromagnetic clutch is solved, achieving effective heat dissipation and convenient maintenance.

CN222334322UActive Publication Date: 2025-01-10WUXI SHUANGHENG TRANSMISSION MASCH CO LTD
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Patent Information

Application Number
CN202421388955.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-01-10
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing electromagnetic clutch pulley lacks a heat dissipation structure, which causes the coil temperature to be too high, triggering overheat protection and preventing normal operation.

Method used

An electromagnetic clutch pulley structure including a heat dissipation mechanism and a disassembly mechanism was designed. It achieves effective heat dissipation through components such as heat pipe rings, heat conduction pipes, heat sinks and electric fans, and is equipped with a disassembly mechanism for easy cleaning and maintenance.

Benefits of technology

This design achieves effective heat dissipation for the electromagnetic clutch, prevents the coil temperature from becoming too high, ensures the normal operation of the electromagnetic clutch, and facilitates the cleaning and maintenance of the heat sink.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an electromagnetic clutch belt pulley structure easy to maintain, which belongs to the technical field of electromagnetic clutches and comprises a main shaft, a heat dissipation mechanism is arranged outside the main shaft, a disassembly and assembly mechanism is arranged on the left side of the heat dissipation mechanism, and the heat dissipation mechanism comprises an electromagnetic clutch body. The inner surface of the electromagnetic clutch body is fixedly connected with the outer surface of a main shaft, a belt pulley body is rotatably mounted on the outer surface of the main shaft, a conduction heat pipe is fixedly mounted in the belt pulley body, and a heat pipe ring is fixedly mounted on the right side of the conduction heat pipe. The inner surface of the heat pipe ring and the outer surface of the electromagnetic clutch body are rotationally installed, and cooling fins are fixedly installed on the left side of the belt pulley body. According to the electromagnetic clutch belt pulley structure easy to maintain, by arranging the heat dissipation mechanism, the purpose of conducting heat dissipation on an electromagnetic clutch is achieved, the temperature of a coil of the electromagnetic clutch is prevented from being too high, and normal work of the electromagnetic clutch is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic clutches, in particular to an electromagnetic clutch pulley structure which is easy to maintain. Background Art

[0002] The electromagnetic clutch usually includes a coil assembly, a pulley and a drive disc. Its working process is that when the coil assembly is energized, the electric coil assembly will generate magnetic force, and the drive disc and the pulley will produce friction for braking. When the coil assembly is energized, the electric coil assembly will not generate magnetic force, and the drive disc and the pulley will separate.

[0003] According to the patent of announcement number CN208982542U, a pulley of an electromagnetic clutch is proposed. The pulley of the electromagnetic clutch can reduce the phenomenon of belt disjoint during use of the pulley by setting a V-shaped groove. The ball bearing and the setting of the entire pulley are conveniently fixed by the cooperation of rivets and covers, so that the armature ring and the annular suction cup are kept at a suitable distance, which is convenient for clutching. When the electromagnetic coil is energized, a strong adsorption force is generated, so that the armature ring approaches the annular suction cup, and strip protrusions are equidistantly arranged on the right side of the armature ring, and rubber protrusions are equidistantly arranged on the left side of the annular suction cup, so that the friction between the armature ring and the annular suction cup can be enhanced by the mutual cooperation of the strip protrusions and the rubber protrusions, thereby strengthening the braking effect. When the electromagnetic coil loses its magnetic force when it is powered off, the armature ring can be restored to its original position by means of the rebound effect of the spring and the butterfly spring in the telescopic assembly, and the position of the armature ring of the column can be limited to a certain extent by the setting of the pressure plate, so that the position of the armature ring and the annular suction cup is maintained at a suitable position.

[0004] However, the pulley of the electromagnetic clutch has no heat dissipation structure, and the electromagnetic clutch working for a long time is likely to cause the coil temperature to be too high, resulting in the electromagnetic clutch overheating protection, malfunctioning and other problems. Therefore, an easy-to-maintain electromagnetic clutch pulley structure is proposed to solve the above problems. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides an easy-to-maintain electromagnetic clutch pulley structure, which has the advantage of dissipating heat for the electromagnetic clutch and solves the problem that the electromagnetic clutch pulley has no heat dissipation structure, and the electromagnetic clutch can easily cause the coil temperature to be too high when working for a long time, resulting in overheating protection of the electromagnetic clutch and inability to work normally.

[0006] To achieve the above object, the utility model provides the following technical solutions: an electromagnetic clutch pulley structure that is easy to maintain, comprising a main shaft, a heat dissipation mechanism is arranged outside the main shaft, and a disassembly mechanism is arranged on the left side of the heat dissipation mechanism;

[0007] The heat dissipation mechanism includes an electromagnetic clutch body, the inner surface of the electromagnetic clutch body is fixedly connected to the outer surface of the main shaft, a pulley body is rotatably mounted on the outer surface of the main shaft, a heat conduction pipe is fixedly mounted inside the pulley body, a heat pipe ring is fixedly mounted on the right side of the heat conduction pipe, the inner surface of the heat pipe ring is rotatably mounted on the outer surface of the electromagnetic clutch body, a heat sink is fixedly mounted on the left side of the pulley body, and a mounting plate is tightly fitted on the left side of the heat sink.

[0008] Furthermore, the disassembly and assembly mechanism includes an insertion rod, the right side of the insertion rod is fixedly connected to the left side of the pulley body, and the left side of the mounting plate is fixedly mounted with a shell.

[0009] Furthermore, an electric fan is fixedly mounted on the left side of the mounting plate, and a dustproof mesh cover is fixedly mounted on the left side of the mounting plate.

[0010] Furthermore, the heat sink includes a separated heat sink plate and an incremental heat sink plate, and the separated heat sink plate and the incremental heat sink plate are evenly distributed when viewed from the left side.

[0011] Furthermore, a slot is provided inside the mounting plate, and the inner surface of the slot is slidably connected to the outer surface of the insertion rod.

[0012] Furthermore, a spring rod with one end penetrating through and extending into the interior of the insertion rod is slidably mounted inside the shell, and a mounting ring is fixedly mounted on the outer surface of the spring rod.

[0013] Furthermore, a cylindrical spring is slidably mounted on the outer surface of the spring rod, and two ends of the cylindrical spring are fixedly connected to one side of the mounting ring and the inner wall of the outer shell respectively.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] The easy-to-maintain electromagnetic clutch pulley structure achieves the purpose of dissipating heat for the electromagnetic clutch by providing a heat dissipation mechanism, thereby preventing the coil temperature of the electromagnetic clutch from being too high and ensuring the normal operation of the electromagnetic clutch. The disassembly and assembly mechanism is provided to facilitate the disassembly and assembly of the heat dissipation mechanism, thereby facilitating the cleaning of the heat sink and meeting the user's usage needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 The utility model structure Figure 1 A in the enlarged view;

[0018] Figure 3 It is a three-dimensional diagram of the heat sink and the mounting plate of the utility model structure.

[0019] In the figure: 1. main shaft; 2. heat dissipation mechanism; 201. electromagnetic clutch body; 202. pulley body; 203. heat pipe ring; 204. conductive heat pipe; 205. heat sink; 206. mounting plate; 207. electric fan; 208. dustproof mesh cover; 3. disassembly and assembly mechanism; 301. plug rod; 302. housing; 303. spring rod; 304. mounting ring; 305. cylindrical spring. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example 1: Please refer to Figure 1 and Figure 3 An electromagnetic clutch pulley structure that is easy to maintain in this embodiment includes a main shaft 1, a heat dissipation mechanism 2 is arranged on the outside of the main shaft 1, a disassembly and assembly mechanism 3 is arranged on the left side of the heat dissipation mechanism 2, the heat dissipation mechanism 2 includes an electromagnetic clutch body 201, the inner surface of the electromagnetic clutch body 201 is fixedly connected to the outer surface of the main shaft 1, and a pulley body 202 is rotatably installed on the outer surface of the main shaft 1.

[0022] Among them, a heat conduction pipe 204 is fixedly installed inside the pulley body 202, and the heat of the pulley body 202 is absorbed by the heat conduction pipe 204. A heat pipe ring 203 is fixedly installed on the right side of the heat conduction pipe 204, and the heat of the electromagnetic clutch body 201 is absorbed by the heat pipe ring 203. The inner surface of the heat pipe ring 203 is rotatably installed with the outer surface of the electromagnetic clutch body 201.

[0023] Among them, a heat sink 205 is fixedly installed on the left side of the pulley body 202. The heat sink 205 includes a partition heat sink and an incremental heat sink. The partition heat sink and the incremental heat sink are evenly distributed when viewed from the left side. The heat pipe ring 203 and the conductive heat pipe 204 dissipate heat through the heat sink 205.

[0024] Among them, the left side of the heat sink 205 is tightly fitted with a mounting plate 206, the left side of the mounting plate 206 is fixedly installed with an electric fan 207, and the left side of the mounting plate 206 is fixedly installed with a dustproof mesh cover 208. The electric fan 207 allows air to be filtered by the dustproof mesh cover 208 before entering the interior of the heat sink 205.

[0025] Specifically, when the electromagnetic clutch body 201 is running, the heat of the electromagnetic clutch body 201 is absorbed by the heat pipe ring 203, and the heat of the pulley body 202 is absorbed by the conductive heat pipe 204, so that the heat pipe ring 203 and the conductive heat pipe 204 dissipate heat through the heat sink 205, and the electric fan 207 is started to allow air to be filtered by the dustproof mesh cover 208 and then enter the heat sink 205, and quickly dissipate heat through the heat sink 205 and the mounting plate 206, thereby preventing the coil temperature of the electromagnetic clutch from being too high and ensuring the normal operation of the electromagnetic clutch.

[0026] Example 2: Please refer to Figure 1 and Figure 2 On the basis of the first embodiment, the disassembly and assembly mechanism 3 includes an insertion rod 301, the right side of the insertion rod 301 is fixedly connected to the left side of the pulley body 202, the left side of the mounting plate 206 is fixedly mounted with a housing 302, a slot is opened inside the mounting plate 206, the inner surface of the slot is slidably connected to the outer surface of the insertion rod 301, and the mounting plate 206 is installed through the insertion rod 301.

[0027] Among them, a spring rod 303 with one end penetrating and extending into the interior of the insertion rod 301 is slidably installed inside the shell 302, and the insertion rod 301 and the mounting plate 206 are fixed by the spring rod 303. A mounting ring 304 is fixedly installed on the outer surface of the spring rod 303, and a columnar spring 305 is slidably installed on the outer surface of the spring rod 303. The two ends of the columnar spring 305 are respectively fixedly connected to one side of the mounting ring 304 and the inner wall of the shell 302. The columnar spring 305 prevents the spring rod 303 from rebounding and falling out through the mounting ring 304.

[0028] Specifically, the mounting plate 206 is installed by the insertion rod 301, and the insertion rod 301 and the mounting plate 206 are fixed by the spring rod 303. The cylindrical spring 305 prevents the spring rod 303 from rebounding and falling out through the mounting ring 304, which facilitates the cleaning of the heat sink 205 and meets the user's usage needs.

[0029] The working principle of the above embodiment is:

[0030] (1) When the electromagnetic clutch body 201 is running, the heat of the electromagnetic clutch body 201 is absorbed by the heat pipe ring 203, and the heat of the pulley body 202 is absorbed by the heat conduction pipe 204, so that the heat pipe ring 203 and the heat conduction pipe 204 dissipate heat through the heat sink 205.

[0031] (2) The mounting plate 206 is installed by means of the insertion rod 301, and the insertion rod 301 and the mounting plate 206 are fixed by means of the spring rod 303. The cylindrical spring 305 prevents the spring rod 303 from rebounding and falling out through the mounting ring 304. The electric fan 207 is started so that the air is filtered by the dustproof mesh cover 208 and then enters the interior of the heat sink 205, and the heat is quickly dissipated through the heat sink 205 and the mounting plate 206.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0033] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic clutch pulley structure that is easy to maintain, comprising a main shaft (1), characterized in that: A heat dissipation mechanism (2) is arranged outside the main shaft (1), and a disassembly and assembly mechanism (3) is arranged on the left side of the heat dissipation mechanism (2); The heat dissipation mechanism (2) comprises an electromagnetic clutch body (201), the inner surface of the electromagnetic clutch body (201) is fixedly connected to the outer surface of the main shaft (1), a pulley body (202) is rotatably mounted on the outer surface of the main shaft (1), a heat conduction pipe (204) is fixedly mounted inside the pulley body (202), a heat pipe ring (203) is fixedly mounted on the right side of the heat conduction pipe (204), the inner surface of the heat pipe ring (203) is rotatably mounted on the outer surface of the electromagnetic clutch body (201), a heat sink (205) is fixedly mounted on the left side of the pulley body (202), and a mounting plate (206) is tightly fitted on the left side of the heat sink (205).

2. The easy-to-maintain electromagnetic clutch pulley structure according to claim 1, characterized in that: The disassembly and assembly mechanism (3) comprises an insertion rod (301), the right side of the insertion rod (301) is fixedly connected to the left side of the pulley body (202), and the left side of the mounting plate (206) is fixedly mounted with a housing (302).

3. The easy-to-maintain electromagnetic clutch pulley structure according to claim 1, characterized in that: An electric fan (207) is fixedly mounted on the left side of the mounting plate (206), and a dustproof mesh cover (208) is fixedly mounted on the left side of the mounting plate (206).

4. The easy-to-maintain electromagnetic clutch pulley structure according to claim 1, characterized in that: The heat sink (205) comprises a partition heat sink plate and an incremental heat sink plate, and the partition heat sink plate and the incremental heat sink plate are evenly distributed when viewed from the left side.

5. The easy-to-maintain electromagnetic clutch pulley structure according to claim 2, characterized in that: A slot is provided inside the mounting plate (206), and the inner surface of the slot is slidably connected to the outer surface of the insertion rod (301).

6. The easy-to-maintain electromagnetic clutch pulley structure according to claim 2, characterized in that: A spring rod (303) having one end penetrating through and extending into the interior of the insertion rod (301) is slidably mounted inside the housing (302), and a mounting ring (304) is fixedly mounted on the outer surface of the spring rod (303).

7. The easy-to-maintain electromagnetic clutch pulley structure according to claim 6, characterized in that: A cylindrical spring (305) is slidably mounted on the outer surface of the spring rod (303), and two ends of the cylindrical spring (305) are respectively fixedly connected to one side of the mounting ring (304) and the inner wall of the housing (302).

Citation Information

Patent Citations

  • Belt pulley of electromagnetic clutch

    CN208982542U