Lubricating device for high-power electric traction coal mining machine with thin coal seam
By designing a stirring and heating unit in the coal miner, the lubricant oil is prevented from solidifying, and the problem of insufficient quality and additive state of lubricant oil in the thin coal seam is solved, and the operating reliability and efficiency of the coal miner are improved.
Patent Information
- Application Number
- CN202420767534.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-15
AI Technical Summary
The existing lubricating devices of coal miners have shortcomings in the quality and additive state of lubricating oil in thin coal seams, which leads to the lubricating oil being easy to solidify and affects the normal operation of the coal miner.
A lubricating device including a stirring unit and a heating unit is designed, and the transmission wheel and agitation shaft are driven by a motor to rotate, and the lubricating oil is continuously stirred, and the lubricating oil is heated through a water pump and a heating diverter to prevent solidification.
It effectively prevents lubricating oil from solidifying, extends the service life of lubricating oil, and improves the operating reliability and efficiency of coal mining machines.
Smart Images

Figure CN222335078U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mining machines, in particular to a lubricating device for a high-power electric traction coal mining machine with a thin coal seam. Background Art
[0002] A coal mining machine is a coal mining machine that uses a working mechanism to break coal from the coal body (breaking coal) and load it into the working face conveyor (loading coal) at the longwall coal mining face. Electric traction is a form of rail transportation traction power that uses electric energy as power. An electric traction coal mining machine is a coal mining machine that uses electric energy as power for rail transportation traction.
[0003] The electric traction coal shearer is the core equipment of the fully mechanized mining face. The electric traction coal shearer has good traction characteristics, good dynamic performance, sensitive response, reliable operation, high efficiency, long service life, and complete detection and display systems. It can adapt to the gently inclined longwall fully mechanized mining face in medium-hard coal seams and can operate safely in coal mines with explosive mixed gases, gas and coal dust.
[0004] A coal mining machine with automatic centralized lubrication function is disclosed in the patent document with announcement number CN202012347U. The device is easy to install and has low investment cost. It does not require any changes to the structure of the coal mining machine and will not cause any adverse effects on the working performance of the coal mining machine. It is easy to use and operate. The controller can start and stop the electric dry oil pump to achieve the purpose of automatic centralized lubrication of multiple transmission parts on the coal mining machine. The oil filling is fully automated, which greatly reduces the workload of coal mining machine maintenance workers. Since the working cycle sequence of the progressive distributor is in a progressive action, it can ensure that the lubricating grease from the electric dry oil pump is quantitatively delivered to each lubrication point in sequence. The use effect is good. Since the lubricating grease is directly delivered to each transmission part on the coal mining machine through the main oil supply line and the branch oil supply line, it can effectively ensure that the delivered grease will not be contaminated by coal dust, etc., which greatly improves the cleanliness of the grease and the service life of the transmission parts. At the same time, since the lubricating grease is directly delivered to the transmission parts to be lubricated through the pipeline, the amount of grease waste is very small.
[0005] However, the quality of the lubricating oil and the state of adding the lubricating oil in this device need to be improved.
[0006] Therefore, we proposed a lubrication device for a high-power electric traction coal mining machine in thin coal seams to solve the above problems. Utility Model Content
[0007] The utility model aims to provide a lubricating device for a high-power electric traction coal mining machine with a thin coal seam, so as to solve the problems raised in the above-mentioned background technology.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lubricating device for a high-power electric traction coal mining machine with a thin coal seam, comprising a coal mining machine body, a lubricating device is installed on the left side of the coal mining machine body, the lubricating device comprises a stirring unit and a heating unit, the stirring unit is installed on the left side of the coal mining machine body, and the heating unit is installed on the left side of the coal mining machine body;
[0009] The stirring unit includes a motor, a transmission wheel, a transmission belt, a driven wheel, a stirring shaft, a stirring blade, a bearing, and a stirring shell. The stirring shell is installed on the left side of the coal mining machine body, the motor is installed on the top of the stirring shell, the transmission wheel is installed on the output shaft of the motor, the transmission belt is installed on the output shaft of the transmission wheel, the driven wheel is installed inside the transmission belt, the stirring shaft is installed inside the driven wheel, the stirring blade is installed on the outer surface of the stirring shaft, and the bearing is installed at the bottom of the stirring shaft. The stirring unit is installed, and the transmission wheel is driven by the motor to rotate, and the transmission belt is driven by the rotation of the transmission wheel to move, thereby transmitting power to the driven wheel, further driving the stirring shaft to rotate, and the stirring shaft rotates so that the stirring blade continuously stirs the lubricating oil inside the stirring shell, thereby preventing the lubricating oil inside the stirring shell from solidifying.
[0010] Preferably, a lubricating oil adding box is installed on the top of the mixing shell, and a lubricating oil discharge pipe is installed on the outer surface of the mixing shell. The lubricating oil is added to the interior of the mixing shell through the lubricating oil adding box, and then the lubricating oil is added to the interior of the coal mining machine body through the lubricating oil discharge pipe after stirring, thereby playing a lubricating role.
[0011] Preferably, the heating unit includes a water tank, a water tank bracket, a water pump, a water pump bracket, a transport pipe, a heating diverter, a water pipe 1, a water pipe 2, an internal return pipe, an external return pipe, a return water tank, and a return water pipe. The water tank is installed on the left side of the coal mining machine body, the water tank bracket is installed on the bottom of the water tank, the water pump bracket is installed on the side of the water tank bracket, the water pump is installed on the top of the water pump bracket, the transport pipe is installed on the back of the water pump, the heating diverter is installed on the back of the transport pipe, the water pipe 1 is installed on the back of the heating diverter, and the water pipe 2 is installed on the heating The back side of the diverter, the internal return pipe is installed on the top of the stirring shaft, the external return pipe is installed on the outer surface of the stirring shell, the return water tank is installed on the front side of the external return pipe, and the return water pipe is installed on the bottom of the return water tank. By installing a heating unit, the water inside the water tank is transported to the heating diverter through the transport pipe through a water pump, the water is diverted and heated, and then the heated water is transported to the inside of the stirring shaft and the inside of the stirring shell respectively through water pipe one and water pipe two, so as to continuously heat the lubricating oil inside the stirring shell to prevent the lubricating oil from solidifying.
[0012] Preferably, a heating cavity is installed inside the stirring shell, and an electric heating pipe is installed inside the heating cavity, so that the water inside the heating cavity is continuously heated by the electric heating pipe.
[0013] Preferably, the interior of the stirring shaft is a hollow structure, the second water supply pipe is connected to the bottom of the stirring shaft, and the internal reflux pipe is connected to the top of the stirring shaft.
[0014] Preferably, the external return pipe is connected to the heating inner cavity inside the stirring shell, and the water supply pipe is connected to the heating inner cavity inside the stirring shell, so that the electric heating pipe inside the heating inner cavity continuously heats the water, so that the temperature inside the stirring shell tends to be stable, thereby heating the lubricating oil.
[0015] Preferably, the model of the motor is Y100ML1-4.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The lubrication device for a high-power electric traction coal mining machine with a thin coal seam is equipped with a stirring unit, and the motor drives the transmission wheel to rotate. The transmission wheel rotates to drive the transmission belt to move, thereby transmitting power to the driven wheel, and further drives the stirring shaft to rotate. The stirring shaft rotates so that the stirring blades continuously stir the lubricating oil inside the stirring shell, thereby preventing the lubricating oil inside the stirring shell from solidifying.
[0018] 2. The lubrication device for a high-power electric traction coal mining machine with a thin coal seam is equipped with a heating unit, and the water in the water tank is transported to the heating diverter through a water pump via a transport pipe, so as to divert and heat the water, and then the heated water is transported to the inside of the stirring shaft and the inside of the stirring shell through water pipe 1 and water pipe 2, respectively, so as to continuously heat the lubricating oil in the stirring shell and prevent the lubricating oil from solidifying. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is the overall structure diagram of the utility model;
[0020] Figure 2 This is a back structural diagram of the utility model;
[0021] Figure 3 This is the internal structure diagram of the stirring shell of the utility model;
[0022] Figure 4 This is a structural diagram of the stirring shaft of the present utility model.
[0023] In the figure: 1, coal mining machine body; 201, lubricating oil adding box; 202, lubricating oil discharge pipe; 301, water tank; 302, water tank bracket; 303, water pump; 304, water pump bracket; 305, transport pipe; 306, heating diverter; 307, water pipe one; 308, water pipe two; 309, internal return pipe; 310, external return pipe; 311, return water tank; 312, return water pipe; 401, motor; 402, transmission wheel; 403, transmission belt; 404, driven wheel; 405, stirring shaft; 406, stirring blade; 407, bearing; 408, stirring shell; 501, electric heating tube; 502, heating inner cavity. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 4 The utility model provides a technical solution: a lubricating device for a high-power electric traction coal mining machine with a thin coal seam, comprising a coal mining machine body 1, a lubricating device is installed on the left side of the coal mining machine body 1, the lubricating device comprises a stirring unit and a heating unit, the stirring unit is installed on the left side of the coal mining machine body 1, and the heating unit is installed on the left side of the coal mining machine body 1;
[0026] The stirring unit includes a motor 401, a transmission wheel 402, a transmission belt 403, a driven wheel 404, a stirring shaft 405, and a stirring blade 406. , bearing 407, stirring shell 408, stirring shell 408 is installed on the left side of coal mining machine body 1, motor 401 is installed on the top of stirring shell 408, transmission wheel 402 is installed on the output shaft of motor 401, transmission belt 403 is installed on the output shaft of transmission wheel 402, driven wheel 404 is installed inside of transmission belt 403, stirring shaft 405 is installed inside of driven wheel 404, stirring blade 406 is installed on the outer surface of stirring shaft 405, bearing 407 is installed on the bottom of stirring shaft 405, by installing stirring unit, transmission wheel 402 is driven by motor 401 to rotate, and transmission belt 403 is driven to move by rotation of transmission wheel 402, so as to transmit power to driven wheel 404, further drive stirring shaft 405 to rotate, and stirring shaft 405 is rotated so that stirring blade 406 continuously stirs lubricating oil inside stirring shell 408, so as to prevent lubricating oil inside stirring shell 408 from solidifying, etc.
[0027] A lubricating oil adding box 201 is installed on the top of the mixing shell 408, and a lubricating oil discharge pipe 202 is installed on the outer surface of the mixing shell 408. Lubricating oil is added to the interior of the mixing shell 408 through the lubricating oil adding box 201, and then the lubricating oil is added to the interior of the coal mining machine body 1 through the lubricating oil discharge pipe 202 after stirring, thereby playing a lubricating role.
[0028] The heating unit includes a water tank 301, a water tank bracket 302, a water pump 303, a water pump bracket 304, a transport pipe 305, a heating diverter 306, a water delivery pipe 1 307, a water delivery pipe 2 308, an internal return pipe 309, an external return pipe 310, a return water tank 311, and a return water pipe 312. The water tank 301 is installed on the left side of the coal mining machine body 1, the water tank bracket 302 is installed on the bottom of the water tank 301, the water pump bracket 304 is installed on the side of the water tank bracket 302, and the water pump 303 is installed on the top of the water pump bracket 304. The transport pipe 305 is installed on the back of the water pump 303, the heating diverter 306 is installed on the back of the transport pipe 305, the water pipe 1 307 is installed on the back of the heating diverter 306, the water pipe 2 308 is installed on the back of the heating diverter 306, the internal return pipe 309 is installed on the top of the stirring shaft 405, the external return pipe 310 is installed on the outer surface of the stirring shell 408, the return water tank 311 is installed on the front of the external return pipe 310, and the return water pipe 312 is installed on the bottom of the return water tank 311. By installing the heating unit, the water inside the water tank 301 is transported from the transport pipe 305 to the heating diverter 306 through the water pump 303, the water is diverted and heated, and then the heated water is transported to the inside of the stirring shaft 405 and the inside of the stirring shell 408 through the water pipe 1 307 and the water pipe 2 308, respectively, so that the lubricating oil inside the stirring shell 408 is continuously heated to prevent the lubricating oil from solidifying.
[0029] A heating cavity 502 is installed inside the stirring shell 408 , and an electric heating pipe 501 is installed inside the heating cavity 502 . The water inside the heating cavity 502 is continuously heated by the electric heating pipe 501 .
[0030] The interior of the stirring shaft 405 is a hollow structure. The second water delivery pipe 308 is connected to the bottom of the stirring shaft 405 , and the internal return pipe 309 is connected to the top of the stirring shaft 405 .
[0031] The external return pipe 310 is connected to the heating inner cavity 502 inside the stirring shell 408, and the water supply pipe 307 is connected to the heating inner cavity 502 inside the stirring shell 408, so that the electric heating pipe 501 inside the heating inner cavity 502 continuously heats the water, so that the temperature inside the stirring shell 408 tends to be stable, thereby heating the lubricating oil.
[0032] The model of motor 401 is Y100ML1-4.
[0033] Working principle: The water in the water tank 301 is transported to the heating diverter 306 through the water pump 303 through the transport pipe 305, and the water is diverted and heated. Then, the heated water is transported to the inside of the stirring shaft 405 and the inside of the stirring shell 408 through the water pipe 1 307 and the water pipe 2 308, respectively, so as to continuously heat the lubricating oil in the stirring shell 408. The water transported from the water pipe 1 307 is continuously heated by the electric heating pipe 501 in the heating cavity 502, so as to heat the lubricating oil in the stirring shell 408 and start the motor. 401, so that the output shaft of the motor 401 rotates, and the output shaft rotates, so that the transmission wheel 402 rotates, and the transmission wheel 402 rotates to drive the transmission belt 403 to move, so that the power is transmitted to the driven wheel 404, and the stirring shaft 405 is further driven to rotate, and the stirring shaft 405 rotates so that the stirring blades 406 continuously stir the lubricating oil inside the stirring shell 408, so as to prevent the lubricating oil inside the stirring shell 408 from solidifying, and then the lubricating oil is added to the inside of the coal mining machine body 1 through the lubricating oil discharge pipe 202.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A lubricating device for a high-power electric traction coal mining machine with a thin coal seam, comprising a coal mining machine body (1), characterized in that: A lubricating device is installed on the left side of the coal mining machine body (1), the lubricating device comprising a stirring unit and a heating unit, the stirring unit is installed on the left side of the coal mining machine body (1), and the heating unit is installed on the left side of the coal mining machine body (1); The stirring unit comprises a motor (401), a transmission wheel (402), a transmission belt (403), a driven wheel (404), a stirring shaft (405), a stirring blade (406), a bearing (407), and a stirring shell (408); the stirring shell (408) is installed on the left side of the coal mining machine body (1); the motor (401) is installed on the top of the stirring shell (408); the transmission wheel (402) is installed on the output shaft of the motor (401); the transmission belt (403) is installed on the output shaft of the transmission wheel (402); the driven wheel (404) is installed inside the transmission belt (403); the stirring shaft (405) is installed inside the driven wheel (404); the stirring blade (406) is installed on the outer surface of the stirring shaft (405); and the bearing (407) is installed on the bottom of the stirring shaft (405).
2. A lubricating device for a high-power electric traction coal mining machine with a thin coal seam according to claim 1, characterized in that: A lubricating oil adding box (201) is installed on the top of the stirring shell (408), and a lubricating oil discharge pipe (202) is installed on the outer surface of the stirring shell (408).
3. The lubricating device for a high-power electric traction coal mining machine with a thin coal seam according to claim 1 is characterized in that: The heating unit comprises a water tank (301), a water tank bracket (302), a water pump (303), a water pump bracket (304), a transport pipe (305), a heating diverter (306), a water delivery pipe 1 (307), a water delivery pipe 2 (308), an internal return pipe (309), an external return pipe (310), a return water tank (311), and a return water pipe (312). The water tank (301) is installed on the left side of the coal mining machine body (1), the water tank bracket (302) is installed on the bottom of the water tank (301), the water pump bracket (304) is installed on the side of the water tank bracket (302), and the water pump (303) is installed on the water pump bracket (304). ), the transport pipe (305) is installed on the back of the water pump (303), the heating diverter (306) is installed on the back of the transport pipe (305), the water delivery pipe 1 (307) is installed on the back of the heating diverter (306), the water delivery pipe 2 (308) is installed on the back of the heating diverter (306), the internal return pipe (309) is installed on the top of the stirring shaft (405), the external return pipe (310) is installed on the outer surface of the stirring shell (408), the return water tank (311) is installed on the front of the external return pipe (310), and the return water pipe (312) is installed on the bottom of the return water tank (311).
4. The lubricating device for a high-power electric traction coal mining machine with a thin coal seam according to claim 1 is characterized in that: A heating inner cavity (502) is installed inside the stirring shell (408), and an electric heating pipe (501) is installed inside the heating inner cavity (502).
5. The lubricating device for a high-power electric traction coal mining machine with a thin coal seam according to claim 3 is characterized by: The interior of the stirring shaft (405) is a hollow structure, the second water delivery pipe (308) is connected to the bottom of the stirring shaft (405), and the internal return pipe (309) is connected to the top of the stirring shaft (405).
6. The lubricating device for a high-power electric traction coal mining machine with a thin coal seam according to claim 3 is characterized by: The external return pipe (310) is connected to the heating inner cavity (502) inside the stirring shell (408), and the water delivery pipe 1 (307) is connected to the heating inner cavity (502) inside the stirring shell (408).
7. The lubricating device for a high-power electric traction coal mining machine with a thin coal seam according to claim 1, characterized in that: The model of the motor (401) is Y100ML1-4.
Citation Information
Patent Citations
Coal mining machine with automatic centralized lubricating function
CN202012347U