Smelting furnace structure of silver brazing material for welding refrigeration equipment

By introducing a stirring mechanism and a filter mechanism into the furnace of refrigeration equipment, the problems of uneven heat and heat loss of metals in the crucible are solved, and uniform smelting of metals and environmental protection are achieved.

CN222336027UActive Publication Date: 2025-01-10CHANGSHU HUAYIN FILLER METALS
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Patent Information

Application Number
CN202421189137.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-10
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The metal in the crucible in the existing metal refining furnace is unevenly heated and the heat is easily lost, which affects the refining efficiency and environmental pollution.

Method used

A furnace structure of silver brazing material for welding of refrigeration equipment including a stirring mechanism and a filtering mechanism is designed. The metal is heated uniformly through electric push rods and stirring rods, and harmful gases are treated through exhaust fans and filter boxes to reduce heat loss and Environmental pollution.

Benefits of technology

The uniform heating and efficient smelting of metals in the crucible are achieved, the heat loss rate is reduced, and harmful gases are effectively absorbed and treated, avoiding environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a smelter structure of silver brazing flux for welding refrigeration equipment, which relates to the technical field of smelter equipment and comprises a bottom plate, a box body fixedly mounted at the top end of the bottom plate, a sealing door hinged to one end of the outer wall of the box body, a smelter body fixedly mounted at the top end of the bottom plate, and a casing fixedly mounted at the top end of the bottom plate. A threaded lead screw is movably inserted into the inner wall of the machine shell, a sliding block is in threaded connection with the outer surface wall of the threaded lead screw, a crucible is arranged at one end of the outer wall of the sliding block, a stirring mechanism is arranged at the top end of the inner wall of the box body, and a filtering mechanism is arranged at the top end of the box body. And then the filtering mechanism is used for filtering harmful gas generated in the box body, the harmful gas is prevented from polluting the environment, and the stirring mechanism can stir metal in the crucible, so that the metal in the crucible can be uniformly heated.
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Description

Technical Field

[0001] The utility model relates to the technical field of melting furnace equipment, in particular to a melting furnace structure of silver brazing material for welding refrigeration equipment. Background Art

[0002] Refrigeration equipment needs to be repaired and maintained during operation, and one of the key processes is welding. Welding is the process of melting two or more metal parts by heating and forming a strong connection during cooling. In order to ensure the quality and reliability of welding, it is crucial to choose suitable welding materials. In the welding process of refrigeration equipment, a commonly used welding material is silver brazing. Silver brazing is a welding material with silver and its alloys as the main components. It has good thermal conductivity, electrical conductivity and corrosion resistance. It is suitable for welding in high temperature environments. Silver and its alloys often need to be melted and extracted using a furnace.

[0003] Existing, such as a metal refining furnace in the authorization announcement number CN219693860U, includes a refining mechanism, and a lifting motor installed at the bottom of the refining mechanism and an opening and closing motor on one side of the top. The back of the refining mechanism is provided with an exhaust gas treatment mechanism, and the middle of the exhaust gas treatment mechanism is provided with a filter box. The refining mechanism includes a base, the inner center position of the base is provided with a placement groove, the top of the base is fixedly installed with a box body, and the bottom inner side of the box body is fixedly installed with a furnace body, wherein the output end of the lifting motor is fixedly connected with a driving gear, and the outer side of the driving gear is meshed and connected with a transmission belt. By setting the refining mechanism, the refining of metal can be achieved, and by setting the crucible, it is convenient to take the metal, and by setting the opening and closing top

[0004] The plate can seal the top of the box, thereby preventing the rapid loss of heat during metal refining, and preventing harmful gases generated during metal refining from flowing into the air and polluting the environment.

[0005] In the above patent, although the furnace body is used to melt the metal in the crucible, there is no stirring mechanism in the crucible, and the metal in the crucible is easily heated unevenly, thereby reducing the efficiency of refining in the crucible. At the same time, although an opening and closing top plate is provided to seal the top of the box to prevent rapid heat loss during metal refining, the air in the box can contact the inside of the crucible, thereby increasing the rate of heat loss of the metal. Utility Model Content

[0006] The utility model aims to solve the problems in the prior art that the metal in the crucible is easily heated unevenly and the heat is easily lost during metal refining, and proposes a melting furnace structure of silver brazing material for welding refrigeration equipment.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a furnace structure for silver brazing material for welding refrigeration equipment, comprising a bottom plate, a box body is fixedly installed on the top of the bottom plate, a sealing door is hingedly connected to one end of the outer wall of the box body, a furnace body is fixedly installed on the top of the bottom plate, a casing is fixedly installed on the top of the bottom plate, a threaded screw is movably inserted on the inner wall of the casing, a slider is threadedly connected to the outer wall of the threaded screw, a connecting rod is fixedly installed on one end of the outer wall of the slider, a crucible is fixedly installed on one end of the outer wall of the connecting rod, a stirring mechanism is provided on the top of the inner wall of the box body, and a filtering mechanism is provided on the top of the box body.

[0008] Preferably, a third motor is fixedly mounted on the bottom end of the base plate, and an output shaft of the third motor penetrates the inner wall of the casing and is fixedly connected to one end of the outer wall of the threaded screw.

[0009] Preferably, the stirring mechanism includes an electric push rod, which is fixedly installed on the top of the box body, the output shaft of the electric push rod passes through the top of the box body and is fixedly installed with a fixed frame, the inner wall of the fixed frame is fixedly installed with a first motor, the output shaft of the first motor passes through the bottom end of the fixed frame and is fixedly installed with a sealing cover.

[0010] Preferably, a second motor is fixedly mounted on the top of the sealing cover, an output shaft of the second motor passes through the top of the sealing cover, and a stirring rod is fixedly mounted thereon, and a feed port is opened through the top of the sealing cover.

[0011] Preferably, the filtering mechanism includes an exhaust fan and a filter box, the exhaust fan and the filter box are connected to each other, the output end of the exhaust fan is fixedly connected to a connecting pipe, the output end of the connecting pipe passes through the top of the box body, and is fixedly connected to an air suction hood.

[0012] Preferably, a liquid filling cap is provided at the top of the filter box, an exhaust pipe is fixedly connected to the top of the filter box, and a drain valve is fixedly connected to the outer wall of the filter box.

[0013] Preferably, the exhaust fan is fixedly connected to the box body, and the filter box is fixedly connected to the box body.

[0014] Preferably, four pillars are fixedly mounted on the bottom end of the base plate.

[0015] Compared with the prior art, the advantages and positive effects of the utility model are:

[0016] 1. In the utility model, when it is necessary to melt the metal, the first motor is first turned on, and the first motor drives the sealing cover to rotate to the bottom of the crucible, and then the electric push rod is turned on, and the electric push rod drives the sealing cover to descend until the sealing cover contacts the crucible. At this time, the metal to be melted is put into the crucible through the feed port, and then the furnace body is turned on to melt the metal in the crucible. In order to make the metal in the crucible be heated evenly, the second motor can be turned on at this time, and the second motor drives the stirring rod to rotate in the crucible, so that the metal is heated evenly and is easy to be melted. At the same time, the setting of the sealing cover also reduces the rate of heat loss during metal melting.

[0017] 2. In the utility model, when metal is smelted, some harmful gases will be produced. When the metal is smelted, the sealed door can be closed and then the exhaust fan can be turned on. The exhaust fan draws the gas in the box into the filter box through the connecting pipe and the suction hood. The filter box is provided with a liquid that can absorb the harmful gas, so as to absorb the harmful gas. The treated harmful gas is then discharged to the outside through the exhaust pipe, thereby avoiding the direct discharge of harmful gas to the outside and polluting the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a melting furnace structure of a silver brazing material for welding refrigeration equipment proposed by the utility model;

[0019] Figure 2 This is a cross-sectional view of a box in a furnace structure of a silver brazing material for welding refrigeration equipment proposed by the utility model;

[0020] Figure 3 A cross-sectional view of a box from another perspective in a furnace structure of a silver brazing material for welding refrigeration equipment proposed in the utility model;

[0021] Figure 4 A schematic diagram of a stirring mechanism in a melting furnace structure of a silver brazing material for welding refrigeration equipment proposed by the utility model;

[0022] Figure 5 This is a schematic diagram of a filtering mechanism in a melting furnace structure of a silver brazing material for welding refrigeration equipment proposed by the utility model;

[0023] Figure 6 The utility model discloses a schematic diagram of the relevant structure of a crucible in a melting furnace structure of a silver brazing material for welding refrigeration equipment.

[0024] Legend: 1. Bottom plate; 2. Box body; 3. Furnace body; 4. Casing; 5. Stirring mechanism; 501. Electric push rod; 502. Fixed frame; 503. First motor; 504. Sealing cover; 505. Second motor; 506. Feed inlet; 507. Stirring rod; 6. Filtering mechanism; 601. Exhaust fan; 602. Connecting pipe; 603. Suction hood; 604. Filter box; 605. Exhaust pipe; 606. Liquid filling cover; 607. Drain valve; 7. Threaded screw; 8. Third motor; 9. Sliding block; 10. Connecting rod; 11. Crucible; 12. Sealing door; 13. Pillar. DETAILED DESCRIPTION

[0025] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0027] Embodiment 1, as Figure 1-Figure 6 As shown, the utility model provides a furnace structure for silver brazing material for welding refrigeration equipment, comprising a bottom plate 1, a box body 2 is fixedly installed on the top of the bottom plate 1, a sealing door 12 is hingedly connected to one end of the outer wall of the box body 2, a furnace body 3 is fixedly installed on the top of the bottom plate 1, a casing 4 is fixedly installed on the top of the bottom plate 1, a threaded screw 7 is movably inserted into the inner wall of the casing 4, a slider 9 is threadedly connected to the outer wall of the threaded screw 7, a connecting rod 10 is fixedly installed on one end of the outer wall of the slider 9, a crucible 11 is fixedly installed on one end of the outer wall of the connecting rod 10, a stirring mechanism 5 is arranged on the top of the inner wall of the box body 2, and a filtering mechanism 6 is arranged on the top of the box body 2.

[0028] The effect achieved by the entire embodiment 1 is that when the metal is smelted, some harmful gases will be generated. When the metal is smelted, the sealing door 12 can be closed, and then the filtering mechanism 6 can be used to filter the harmful gases generated in the box body 1 to prevent the harmful gases from polluting the environment. The stirring mechanism 5 can stir the metal in the crucible 11 so that the metal in the crucible 11 can be heated evenly.

[0029] Embodiment 2, as Figure 1-Figure 6As shown, a third motor 8 is fixedly installed at the bottom end of the bottom plate 1, and the output shaft of the third motor 8 penetrates the inner wall of the housing 4 and is fixedly connected to one end of the outer wall of the threaded screw 7. The stirring mechanism 5 includes an electric push rod 501, which is fixedly installed at the top of the box body 2, and the output shaft of the electric push rod 501 penetrates the top of the box body 2, and a fixed frame 502 is fixedly installed, and a first motor 503 is fixedly installed on the inner wall of the fixed frame 502, and the output shaft of the first motor 503 penetrates the bottom end of the fixed frame 502, and a sealing cover 504 is fixedly installed. A second motor 505 is fixedly installed at the top of the sealing cover 504, and the output shaft of the second motor 505 penetrates the top of the sealing cover 504, and a stirring rod 507 is fixedly installed, and a feed port 506 is opened through the top of the sealing cover 504. The filter mechanism 6 includes an exhaust fan 601 and a filter box 604. The exhaust fan 601 and the filter box 604 are connected to each other. The output end of the exhaust fan 601 is fixedly connected to a connecting pipe 602. The output end of the connecting pipe 602 passes through the top of the box body 2 and is fixedly connected to an air suction cover 603. A liquid filling cap 606 is provided at the top of the filter box 604. An exhaust pipe 605 is fixedly connected to the top of the filter box 604. A drain valve 607 is fixedly connected to the outer wall of the filter box 604. The exhaust fan 601 is fixedly connected to the box body 2, and the filter box 604 is fixedly connected to the box body 2. Four pillars 13 are fixedly installed at the bottom end of the bottom plate 1.

[0030] The effect achieved by the entire embodiment 2 is that when it is necessary to melt the metal, the first motor 503 is first turned on, and the first motor 503 drives the sealing cover 504 to rotate to the bottom of the crucible 11, and then the electric push rod 501 is turned on, and the electric push rod 501 drives the sealing cover 504 to descend until the sealing cover 504 contacts the crucible 11. At this time, the metal to be melted is put into the crucible 11 through the feed port 506, and then the furnace body 3 is turned on to melt the metal in the crucible 11. In order to make the metal in the crucible 11 heated evenly, the second motor 505 can be turned on at this time, and the second motor 505 drives the stirring rod 507 to rotate in the crucible 11, so that the metal is heated evenly and is easy to be melted. At the same time, the setting of the sealing cover 504 also reduces the rate of heat loss during metal melting.

[0031] Working principle: when it is necessary to melt the metal, first turn on the first motor 503, the first motor 503 drives the sealing cover 504 to rotate to the bottom of the crucible 11, then turn on the electric push rod 501, the electric push rod 501 drives the sealing cover 504 to descend until the sealing cover 504 contacts the crucible 11, at this time, the metal to be melted is put into the crucible 11 through the feed port 506, and then the furnace body 3 is turned on to melt the metal in the crucible 11. In order to make the metal in the crucible 11 heated evenly, the second motor 505 can be turned on at this time, the second motor 505 drives the stirring rod 507 to rotate in the crucible 11, so that the metal is heated evenly and is easy to be melted. At the same time, the setting of the sealing cover 504 also reduces the rate of heat loss during metal melting. When the metal is being smelted, some harmful gases will be generated. When the metal is being smelted, the sealed door 12 can be closed, and then the exhaust fan 601 can be turned on. The exhaust fan 601 extracts the gas in the box body 2 into the filter box 604 through the connecting pipe 602 and the suction hood 603. The filter box 604 is provided with a liquid that can absorb harmful gases, so as to absorb the harmful gases. Then, the treated harmful gases are discharged to the outside through the exhaust pipe 605, thereby avoiding the harmful gases from being directly discharged to the outside and polluting the environment. After the metal in the crucible 11 is smelted, the electric push rod 501 is turned on to lift and remove the sealing cover 504 and the stirring rod 507 from the crucible 11, and then the first motor 503 is turned on again to rotate and remove the sealing cover 504 and the stirring rod 507 from above the crucible 11. At this time, the third motor 8 is turned on, and the third motor 8 drives the threaded screw 7 to rotate. During the rotation, the threaded screw 7 drives the crucible 11 to move upward, so that the crucible 11 is removed from the furnace body 3, thereby facilitating the removal of the metal in the crucible 11.

[0032] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A furnace structure for silver brazing material for refrigeration equipment welding, characterized in that: The invention comprises a bottom plate (1), a box body (2) is fixedly mounted on the top of the bottom plate (1), a sealing door (12) is hingedly connected to one end of the outer wall of the box body (2), a furnace body (3) is fixedly mounted on the top of the bottom plate (1), a casing (4) is fixedly mounted on the top of the bottom plate (1), a threaded screw (7) is movably inserted into the inner wall of the casing (4), a slider (9) is threadedly connected to the outer wall of the threaded screw (7), a connecting rod (10) is fixedly mounted on one end of the outer wall of the slider (9), a crucible (11) is fixedly mounted on one end of the outer wall of the connecting rod (10), a stirring mechanism (5) is arranged on the top of the inner wall of the box body (2), and a filtering mechanism (6) is arranged on the top of the box body (2).

2. A furnace structure for silver brazing material for refrigeration equipment welding according to claim 1, characterized in that: A third motor (8) is fixedly mounted on the bottom end of the base plate (1); an output shaft of the third motor (8) penetrates the inner wall of the housing (4) and is fixedly connected to one end of the outer wall of the threaded screw (7).

3. The furnace structure of the silver brazing material for refrigeration equipment welding according to claim 1 is characterized in that: The stirring mechanism (5) comprises an electric push rod (501), the electric push rod (501) being fixedly mounted on the top end of the box body (2), the output shaft of the electric push rod (501) passing through the top end of the box body (2) and being fixedly mounted with a fixing frame (502), the inner wall of the fixing frame (502) being fixedly mounted with a first motor (503), the output shaft of the first motor (503) passing through the bottom end of the fixing frame (502) and being fixedly mounted with a sealing cover (504).

4. A furnace structure for silver brazing material for refrigeration equipment welding according to claim 3, characterized in that: A second motor (505) is fixedly mounted on the top of the sealing cover (504); an output shaft of the second motor (505) passes through the top of the sealing cover (504) and a stirring rod (507) is fixedly mounted thereon; a feed port (506) is opened through the top of the sealing cover (504).

5. The furnace structure of the silver brazing material for refrigeration equipment welding according to claim 1 is characterized in that: The filtering mechanism (6) comprises an exhaust fan (601) and a filter box (604); the exhaust fan (601) and the filter box (604) are connected to each other; the output end of the exhaust fan (601) is fixedly connected to a connecting pipe (602); the output end of the connecting pipe (602) passes through the top end of the box body (2) and is fixedly connected to an air suction hood (603).

6. A furnace structure for silver solder for refrigeration equipment welding according to claim 5, characterized in that: The top of the filter box (604) is provided with a liquid filling cap (606), the top of the filter box (604) is fixedly connected to an exhaust pipe (605), and the outer wall of the filter box (604) is fixedly connected to a liquid drain valve (607).

7. The furnace structure of the silver brazing material for refrigeration equipment welding according to claim 5, characterized in that: The exhaust fan (601) is fixedly connected to the box body (2), and the filter box (604) is fixedly connected to the box body (2).

8. The furnace structure of the silver brazing material for refrigeration equipment welding according to claim 1 is characterized in that: Four pillars (13) are fixedly mounted on the bottom end of the base plate (1).

Citation Information

Patent Citations

  • Metal refining smelting furnace

    CN219693860U