New energy automobile combined wire harness detection device
By designing the tension mechanism of hydraulic cylinder and spring in the combined wire harness detection device of new energy vehicles, the problem of difficulty in positioning the intermediate position of the wire harness in traditional devices is solved, and the stability and accuracy of the wire harness in tensile strength detection is achieved. , ensuring the reliability of the test results.
Patent Information
- Application Number
- CN202420387620.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-02-28
AI Technical Summary
Traditional new energy vehicle combination wiring harness detection devices are difficult to effectively limit the intermediate position of the wiring harness, resulting in easy tilting of the wiring harness, affecting the accuracy of tensile detection.
A stretching mechanism including hydraulic cylinder, fixture, clamp, sliding rod, spring and limit frame is designed to stretch the wire harness through the retraction of the hydraulic cylinder, and to reduce the clamping member by using the reverse force of the spring. Move the amplitude to ensure the stability of the wiring harness during tensile strength detection.
It effectively avoids the displacement of the wiring harness during tensile strength detection, ensures the stability and accuracy of the detection, and at the same time, the equipment box is placed smoothly by supporting the base.
Smart Images

Figure CN222336933U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile wiring harness detection, in particular to a combined wiring harness detection device for new energy vehicles. Background Art
[0002] The automotive wiring harness is composed of a wiring harness and a terminal. The wiring harness must be pressed on the terminal to have a certain clamping force requirement, that is, the wiring harness and the terminal will not be pulled off under a certain tensile force after being pressed. If the requirement is not met, it means that the tensile strength of the wiring harness and the terminal is unqualified. Such automotive wiring harnesses are prone to the risk of disconnection under the action of external forces, resulting in electrical appliances not working properly. Therefore, the tensile force detection of the wiring harness and the terminal plays a key role in the production process of automotive wiring harnesses;
[0003] The traditional combined wiring harness detection device for new energy vehicles has some disadvantages. Generally, the two ends of the wiring harness need to be fixed. Generally, two clamps threaded on the screw are used to fix the wiring harness, so as to perform tensile detection on the wiring harness. At the same time, due to the influence of the length of the wiring harness, it is not convenient to limit the middle position of the wiring harness, which causes the wiring harness to tilt, thus affecting the tensile detection of the wiring harness. Utility Model Content
[0004] The main purpose of the utility model is to provide a combined wire harness detection device for new energy vehicles, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A combined wire harness detection device for new energy vehicles comprises an operating table, a stretching mechanism is arranged on the upper end of the operating table, the stretching mechanism comprises a fixing plate fixedly connected to the upper end of the operating table, a hydraulic cylinder is installed on the upper end of the fixing plate, a fixing frame is fixedly connected to the upper end of the hydraulic cylinder, a clamp is installed on the upper end of the fixing frame, a connecting plate is fixedly connected to the side of the upper end of the fixing plate close to the hydraulic cylinder, a supporting frame is fixedly connected to the upper end of the connecting plate, a sliding rod is slidably connected to the inside of the supporting frame, a clamp is fixedly connected to the lower end of the sliding rod, a spring is movably connected to the outer side of the sliding rod close to the upper side of the supporting frame, a control frame is fixedly connected to the side of the upper end of the fixing plate close to the connecting plate, a threaded rod is threadedly connected to the inside of the control frame, and a limiting frame is installed on the outer side of the threaded rod.
[0007] Preferably, a knob is fixedly connected to the upper end of the threaded rod, and a stopper is fixedly connected to the upper end of the sliding rod.
[0008] Preferably, the support frame and the control frame are both U-shaped, and the clamping member is arc-shaped.
[0009] Preferably, the lower end of the spring is fixedly connected to the upper end of the support frame, and the upper end of the spring is fixedly connected to the lower end of the stopper close to the outer side of the sliding rod.
[0010] Preferably, a device box is fixedly connected to the rear end of the operating table, an indicator light is installed at the front end of the device box close to the upper side of the operating table, and a display is installed at the upper end of the device box.
[0011] Preferably, the lower end of the equipment box is fixedly connected to a support base, the inner side of the equipment box is movably connected to a movable door via a rotating shaft, there are multiple groups of indicator lights, and the multiple groups of indicator lights are all installed at the front end of the equipment box.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The spring always exerts a reverse force on the clamp through the sliding rod under the elastic action of the spring, thereby reducing the upward movement of the clamp, so as to achieve the purpose of limiting the displacement of the wire harness by the clamp, thereby avoiding the displacement of the wire harness during the tensile strength test, thereby ensuring the stable tensile strength test of the wire harness.
[0014] 2. Through the support base, the purpose of supporting the equipment box can be achieved, so that the equipment box can be placed stably on the ground. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a combined wiring harness detection device for new energy vehicles of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of a stretching mechanism of a combined wire harness detection device for new energy vehicles of the utility model;
[0017] Figure 3 This is a schematic diagram of the partial structure of the stretching mechanism of a combined wiring harness detection device for new energy vehicles in this utility model. Figure 1 ;
[0018] Figure 4 This is a schematic diagram of the partial structure of the stretching mechanism of a combined wiring harness detection device for new energy vehicles in this utility model. Figure 2 .
[0019] In the figure: 1. operating table; 2. equipment box; 3. indicator light; 4. display; 5. support base; 6. movable door; 7. stretching mechanism; 71. fixed plate; 72. hydraulic cylinder; 73. fixed frame; 74. clamp; 75. connecting plate; 76. support frame; 77. sliding rod; 78. clamping piece; 79. spring; 710. control frame; 711. threaded rod; 712. limit frame; 713. knob; 714. stop block. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] like Figure 1-4 As shown, a combined wiring harness detection device for new energy vehicles includes an operating table 1, and a stretching mechanism 7 is provided at the upper end of the operating table 1. The stretching mechanism 7 includes a fixed plate 71 fixedly connected to the upper end of the operating table 1, and a hydraulic cylinder 72 is installed on the upper end of the fixed plate 71. The upper end of the hydraulic cylinder 72 is fixedly connected to a fixed frame 73, and a clamp 74 is installed on the upper end of the fixed frame 73. A connecting plate 75 is fixedly connected to the side of the upper end of the fixed plate 71 close to the hydraulic cylinder 72, and a supporting frame 76 is fixedly connected to the upper end of the connecting plate 75. A sliding rod 77 is slidably connected to the inside of the supporting frame 76, and a clamp 78 is fixedly connected to the lower end of the sliding rod 77. A spring 79 is movably connected to the upper side of the sliding rod 77 close to the support frame 76. A control frame 710 is fixedly connected to the side of the upper end of the fixed plate 71 close to the connecting plate 75. A threaded rod 711 is threadedly connected to the inside of the control frame 710, and a limiting frame 712 is installed on the outer side of the threaded rod 711.
[0022] In this embodiment, the upper end of the threaded rod 711 is fixedly connected to a knob 713, the upper end of the sliding rod 77 is fixedly connected to a stop block 714, the support frame 76 and the control frame 710 are both U-shaped, the clamping member 78 is arc-shaped, the lower end of the spring 79 is fixedly connected to the upper end of the support frame 76, and the upper end of the spring 79 is fixedly connected to the lower end of the stop block 714 near the outer side of the sliding rod 77.
[0023] Specifically, hydraulic cylinder 72 is started, so that hydraulic cylinder 72 contracts inwardly, so that hydraulic cylinder 72 pulls clamp 74 to move through fixing frame 73, so that clamp 74 stretches the wiring harness, and then the wiring harness terminal is restricted by limit frame 712, so the connection strength between the wiring harness terminal and the wiring harness is tested, and at the same time the wiring harness is displaced, so that the wiring harness pushes clamping member 78 to move upward, and through the elastic action of spring 79, the spring 79 always exerts a reverse force on the clamping member 78, thereby reducing the movement amplitude of the clamping member 78, thereby reducing the displacement amplitude of the wiring harness, thereby ensuring stable strength testing of the wiring harness, through the elastic action of spring 79, the spring 79 always exerts a reverse force on the clamping member 78 through the sliding rod 77, thereby reducing the upward movement amplitude of the clamping member 78, the purpose of limiting the displacement amplitude of the wiring harness can be achieved, thereby avoiding the displacement of the wiring harness during the tensile strength test, thereby ensuring stable tensile strength testing of the wiring harness.
[0024] In this embodiment, the rear end of the operating table 1 is fixedly connected to the equipment box 2, the front end of the equipment box 2 is installed with an indicator light 3 on the upper side close to the operating table 1, the upper end of the equipment box 2 is installed with a display 4, the lower end of the equipment box 2 is fixedly connected to the support base 5, the inner side of the equipment box 2 is movably connected to a movable door 6 via a rotating shaft, there are multiple groups of indicator lights 3, and the multiple groups of indicator lights 3 are all installed at the front end of the equipment box 2.
[0025] Specifically, the support base 5 can facilitate the support of the equipment box 2 so that the equipment box 2 can be placed stably on the ground.
[0026] Working principle:
[0027] When in use, the worker first passes the wiring harness terminal through the inner side of the support frame 76, and then passes the wiring harness terminal through the control frame 710, so that the wiring harness terminal passes through the inner side of the limit frame 712, and then turns the knob 713, and the knob 713 drives the threaded rod 711 to rotate downward, so that the threaded rod 711 pushes the limit frame 712 to move downward, and the limit frame 712 maintains a specified angle to move downward, and the wiring harness terminal is confined to the inner side of the limit frame 712. Then, the stopper 714 is pulled upward, and the sliding rod 77 drives the clamping member 78 to move upward, thereby stretching the spring 79, and then the wire harness is clamped inside the clamping member 78, and then the stopper 714 is released, so that the spring 79 pushes the sliding rod 77 to move in the opposite direction, so that the clamping member 78 is clamped outside the wire harness, and then the clamp 74 is opened, and the wire harness is placed inside the clamp 74, and then the clamp 74 is closed, and then the hydraulic cylinder 72 is started, so that the hydraulic The pressure cylinder 72 contracts inwardly, so that the hydraulic cylinder 72 pulls the clamp 74 to move through the fixed frame 73, so that the clamp 74 stretches the wiring harness, and the wiring harness terminal is restricted by the limit frame 712, so the connection strength between the wiring harness terminal and the wiring harness is tested, and at the same time the wiring harness is displaced, so that the wiring harness pushes the clamping member 78 to move upward, and through the elastic action of the spring 79, the spring 79 always exerts a reverse force on the clamping member 78, thereby reducing the movement amplitude of the clamping member 78, thereby reducing the displacement amplitude of the wiring harness, thereby ensuring stable strength testing of the wiring harness, through the elastic action of the spring 79, the spring 79 always exerts a reverse force on the clamping member 78 through the sliding rod 77, thereby reducing the upward movement amplitude of the clamping member 78, the purpose of making the clamping member 78 limit the displacement amplitude of the wiring harness can be achieved, thereby avoiding the displacement of the wiring harness during the tensile strength test, thereby ensuring stable tensile strength testing of the wiring harness.
[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A combined wire harness detection device for new energy vehicles, comprising an operating table (1), characterized in that: A stretching mechanism (7) is provided at the upper end of the operating platform (1), and the stretching mechanism (7) comprises a fixing plate (71) fixedly connected to the upper end of the operating platform (1), a hydraulic cylinder (72) is installed at the upper end of the fixing plate (71), a fixing frame (73) is fixedly connected to the upper end of the hydraulic cylinder (72), a clamp (74) is installed at the upper end of the fixing frame (73), a connecting plate (75) is fixedly connected to the side of the upper end of the fixing plate (71) close to the hydraulic cylinder (72), and a supporting member (74) is fixedly connected to the upper end of the connecting plate (75). The support frame (76) is provided with a sliding rod (77) in a sliding manner inside the support frame (76), a clamping member (78) is fixedly connected to the lower end of the sliding rod (77), a spring (79) is movably connected to the outer side of the sliding rod (77) near the upper side of the support frame (76), a control frame (710) is fixedly connected to the upper end of the fixing plate (71) near the connecting plate (75), a threaded rod (711) is threadedly connected to the inner side of the control frame (710), and a limiting frame (712) is installed on the outer side of the threaded rod (711).
2. A combined wire harness detection device for new energy vehicles according to claim 1, characterized in that: The upper end of the threaded rod (711) is fixedly connected to a knob (713), and the upper end of the sliding rod (77) is fixedly connected to a stopper (714).
3. A combined wire harness detection device for new energy vehicles according to claim 2, characterized in that: The support frame (76) and the control frame (710) are both U-shaped, and the clamping member (78) is arc-shaped.
4. A combined wire harness detection device for new energy vehicles according to claim 2, characterized in that: The lower end of the spring (79) is fixedly connected to the upper end of the support frame (76), and the upper end of the spring (79) is fixedly connected to the lower end of the stopper (714) near the outer side of the sliding rod (77).
5. The combined wiring harness detection device for new energy vehicles according to claim 1, characterized in that: The rear end of the operating table (1) is fixedly connected to a device box (2), the front end of the device box (2) is installed with an indicator light (3) close to the upper side of the operating table (1), and the upper end of the device box (2) is installed with a display (4).
6. A combined wire harness detection device for new energy vehicles according to claim 5, characterized in that: The lower end of the equipment box (2) is fixedly connected to a support base (5), the inner side of the equipment box (2) is movably connected to a movable door (6) via a rotating shaft, and there are multiple groups of indicator lights (3), which are all installed at the front end of the equipment box (2).