Removing mechanism for half-cut battery piece

By designing the removal mechanism of the rotary plate and connecting rod, combining the transport mechanism and the turning belt machine, the double-sided detection of the half-cell chip is realized, solving the problem of low detection efficiency in the existing technology, improving the production efficiency and comprehensiveness of the detection .

CN222338231UActive Publication Date: 2025-01-10JIANGYIN LIPU ENERGY CO LTD
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Patent Information

Application Number
CN202420715772.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-01-10
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

In the prior art, the detection efficiency of the half-cell removal mechanism of the cutting half-cell is low, and it is impossible to effectively detect both sides of the cell, resulting in a decrease in production efficiency.

Method used

A removal mechanism including a rotary plate, a first connecting rod and a second connecting rod is designed, and the rapid flip and double-sided detection of the half-cell cutting cell is realized through the transportation mechanism and the turning belt machine, and the secondary detection is performed using the removal detection machine. Improve the comprehensiveness and efficiency of testing.

Benefits of technology

Comprehensive inspection of both sides of the half-cut cell is achieved, inspection efficiency and production efficiency are improved, and product qualification is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a removing mechanism for half-cut battery pieces, and relates to the field of half-cut battery pieces. The removing mechanism for the half-cut battery pieces comprises a machine body, a rotating plate is rotationally connected between two connecting plates fixedly connected to the upper portion of the machine body, two first connecting rods and two second connecting rods which are horizontally arranged are fixedly connected to one side of the rotating plate, and the first connecting rods are located above the second connecting rods; the two sides of the machine body are each provided with a conveying mechanism, and the two conveying mechanisms are located on the two sides of the rotating plate correspondingly. According to the removing mechanism for the half-cut battery pieces, by arranging the rotating plate, the first connecting rod and the second connecting rod, the half-cut battery pieces on a production line can be turned over, so that the two faces of each half-cut battery piece can be conveniently and rapidly switched, the two faces of each half-cut battery piece can be conveniently detected, and the detection comprehensiveness and detection efficiency of the half-cut battery pieces are improved.
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Description

Technical Field

[0001] The utility model relates to a rejecting mechanism, in particular to a rejecting mechanism for half-cut battery slices, and belongs to the technical field of half-cut battery slices. Background Art

[0002] Cells are generally divided into monocrystalline silicon, polycrystalline silicon, and amorphous silicon; monocrystalline silicon solar cells are the fastest-developed solar cells at present, and their structure and production process have been finalized, and the products have been widely used in space and on the ground. This type of solar cell uses high-purity monocrystalline silicon rods as raw materials; for half-cell technology, they actually cut ordinary solar cells in half; half-cell cell technology generally uses laser cutting to cut standard-specification cells into two identical half-cell cells along the direction perpendicular to the main grid of the cell, and then weld them in series; half-cell panels resist the influence of shadows better than full standard cells, and have lower packaging losses.

[0003] During the production process of half-cut cells, it is necessary to use detection and rejection equipment to inspect the surface of the half-cut cells. After program judgment or detection, the half-cut cells with surface damage and cracks are rejected to ensure the quality of the finished half-cut cells. The current technical means for detecting half-cut cells can only detect one side or one side of the half-cut cells, thus reducing the detection efficiency of the half-cut cells and the production efficiency of the half-cut cells. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The purpose of the present invention is to provide a rejection mechanism for half-cut battery slices in order to solve the above problems, so as to solve the problem of low detection efficiency of the rejection mechanism for half-cut battery slices in the prior art.

[0006] (II) Technical solution

[0007] The utility model is implemented through the following technical scheme: a rejection mechanism for half-cut battery sheets includes a body, a rotating plate is rotatably connected between two connecting plates fixedly connected to the upper part of the body, one side of the rotating plate is fixedly connected with two horizontally arranged first connecting rods and two second connecting rods, the first connecting rods are located above the second connecting rods, and a group of transportation mechanisms are arranged on both sides of the body, and the two groups of transportation mechanisms are respectively located on both sides of the rotating plate.

[0008] Preferably, the transport directions of the two groups of transport mechanisms are arranged opposite to each other, a turning belt conveyor is arranged at one end of the machine body, and two transport ends of the turning belt conveyor are respectively connected to the transport ends of the two groups of transport mechanisms.

[0009] Preferably, the transport mechanism includes a transport frame and two horizontally arranged conveyor belts, both conveyor belts are rotatably connected to the transport frame via roller shafts, the transport frame is rotatably connected to rollers distributed in a linear array, the rollers are located between the two conveyor belts, and the rollers are located on one side of the rotating plate, and the first connecting rod and the second connecting rod are both staggered with the rollers.

[0010] Preferably, a rejection detector is provided on the upper portion of the transport frame, and the rejection detector is located between the rotating plate and the turning belt conveyor.

[0011] Preferably, two baffle rods distributed in a circular array are provided on one side of the rotating plate, and the two baffle rods are fixedly connected to one end of the first connecting rod and the second connecting rod respectively through a fixedly connected mounting rod, and the two baffle rods are respectively located on both sides of the rotating plate, and the two baffle rods are staggered with each other up and down.

[0012] Preferably, a first servo motor is provided on the machine body, and a movable shaft of the first servo motor is fixedly connected to the axis of one side of the rotating plate.

[0013] Preferably, a first gear is fixedly sleeved on the end of each roller, a second gear is arranged between every two of the first gears, the second gear is rotatably connected to one side of the transport frame, and the second gear is meshedly connected to two adjacent first gears.

[0014] Preferably, the rotating roller at the end is drivingly connected to the roller shaft on the adjacent conveyor belt via a belt, and a second servo motor for driving the roller shaft to rotate is provided on one side of the transport frame.

[0015] The utility model provides a rejection mechanism for half-cut battery sheets, which has the following beneficial effects:

[0016] 1. The rejection mechanism of the half-cut battery slice can flip the half-cut battery slice on the production line by setting a rotating plate, a first connecting rod and a second connecting rod, so as to facilitate the rapid switching of the two sides of the half-cut battery slice, and thereby facilitate the detection of the two sides of the half-cut battery slice, so as to improve the comprehensiveness and detection efficiency of the half-cut battery slice.

[0017] 2. The rejection mechanism of the half-cut battery cell is provided with two sets of transport mechanisms and a turning belt conveyor. In this way, after the detection of one side of the half-cut battery cell is completed, the half-cut battery cell can be flipped by a rotating plate, and the half-cut battery cell can be placed at the feed inlet of the rejection inspection machine to facilitate the rejection inspection machine to perform a second inspection on the half-cut battery cell (this time the inspection is for the other side of the half-cut battery cell). In this way, the detection efficiency of the two-side detection of the half-cut battery cell and the production efficiency of the half-cut battery cell can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is a three-dimensional schematic diagram of the utility model as a whole;

[0019] Figure 2 It is a three-dimensional schematic diagram of the cooperation between the machine body and the rotating plate of the utility model;

[0020] Figure 3 It is a three-dimensional schematic diagram of the transportation mechanism of the utility model;

[0021] Figure 4 It is a schematic diagram of the overall structure of the utility model from top view;

[0022] Figure 5 It is a three-dimensional schematic diagram of the rotating roller of the utility model.

[0023]

Main component symbol description

[0024] 1. Machine body; 2. Transport mechanism; 201. Conveyor belt; 202. Roller; 203. Transport frame; 3. Curved belt conveyor; 4. Rejection detection machine; 5. First connecting rod; 6. Turning plate; 7. Belt; 8. First gear; 9. Second gear; 10. Stop rod; 11. Second connecting rod; 12. First servo motor; 13. Second servo motor. DETAILED DESCRIPTION

[0025] The embodiment of the utility model provides a mechanism for removing half-cut battery slices.

[0026] See also Figures 1 to 5 , comprising a machine body 1, a rotating plate 6 is rotatably connected between two connecting plates fixedly connected at the upper part of the machine body 1, two first connecting rods 5 and two second connecting rods 11 arranged horizontally are fixedly connected to one side of the rotating plate 6, the first connecting rod 5 is located above the second connecting rod 11, and a group of transport mechanisms 2 are arranged on both sides of the machine body 1, and the two groups of transport mechanisms 2 are respectively located on both sides of the rotating plate 6;

[0027] The first group of transport mechanisms 2 transports the half-cut cells to the rejection inspection machine 4 for inspection and rejection. If one side of the half-cut cells is qualified, the half-cut cells are placed on the second group of transport mechanisms 2 for further transportation until they are transported to the turntable 6. At this time, the half-cut cells are inserted between the first connecting rods 5 and the second connecting rods 11, wherein the two first connecting rods 5 will rest against the bottom of the half-cut cells, and then the turntable 6 is rotated. The turntable 6 uses the first connecting rods 5 to push the half-cut cells to flip, and put the flipped half-cut cells back on the first group of transport mechanisms 2. The flipped half-cut cells are transported by the transport mechanism 2 to enter the rejection inspection machine 4 again for secondary inspection; wherein the turntable 6 rotates vertically, and the first connecting rods 5 and the second connecting rods 11 are vertical, until the first batch of half-cut cells are inspected and the second batch of half-cut cells are transported to the transport mechanism 2, the turntable 6 is rotated to the direction of the second group of transport mechanisms 2, at which time the first connecting rods 5 and the second connecting rods 11 are arranged horizontally, and the first connecting rods 5 and the second connecting rods 11 are located on the upper part of the second group of transport mechanisms 2.

[0028] Please refer again Figure 1 The transport directions of the two transport mechanisms 2 are arranged opposite to each other, a turning belt conveyor 3 is arranged at one end of the machine body 1, and the two transport ends of the turning belt conveyor 3 are respectively connected with the transport ends of the two transport mechanisms 2;

[0029] The first group of transport mechanisms 2 transports the half-cut battery cells to the turning belt conveyor 3 , and then the turning belt conveyor 3 transports the half-cut battery cells to the second group of transport mechanisms 2 , and the half-cut battery cells are inspected by the rejection inspection machine 4 .

[0030] Please refer again Figure 3 The transport mechanism 2 includes a transport frame 203 and two horizontally arranged conveyor belts 201. The two conveyor belts 201 are rotatably connected to the transport frame 203 through roller shafts. The transport frame 203 is rotatably connected to rollers 202 distributed in a linear array. The rollers 202 are located between the two conveyor belts 201 and on one side of the rotating plate 6. The first connecting rod 5 and the second connecting rod 11 are staggered with the rollers 202.

[0031] The first connecting rod 5 and the second connecting rod 11 are both staggered with the roller 202, so as to avoid mutual obstruction or release between the first connecting rod 5 and the second connecting rod 11 and the transport frame 203. When the first connecting rod 5 or the second connecting rod 11 moves between two adjacent rollers 202, at this time, the upper part of the first connecting rod 5 or the second connecting rod 11 is flush with the upper part of the roller 202.

[0032] Please refer again Figure 1 and Figure 5 , a rejection detector 4 is provided on the upper part of the transport frame 203, and the rejection detector 4 is located between the rotating plate 6 and the turning belt conveyor 3;

[0033] The rejection inspection machine 4 is a prior art, which mainly utilizes visible light to illuminate the solar cells on the production line, receives the light reflected from the surface of the solar cells through a camera, and rejects the solar cells with damage or cracks on the surface through program judgment.

[0034] Please refer again Figure 2 , two baffle rods 10 are arranged in a circumferential array on one side of the rotating plate 6, and the two baffle rods 10 are fixedly connected to one end of the first connecting rod 5 and the second connecting rod 11 respectively through a fixedly connected mounting rod, and the two baffle rods 10 are respectively located on both sides of the rotating plate 6, and the two baffle rods 10 are arranged in an offset manner up and down with respect to each other;

[0035] When the half-cut cell is transported from the second group of transport mechanisms 2 to between the first connecting rod 5 and the second connecting rod 11, one side of the moving direction of the half-cut cell will be blocked by the blocking rod 10 on the first connecting rod 5, so that the half-cut cell can be prevented from being driven by the transport mechanism 2 and continue to move, and the half-cut cell will stay between the first connecting rod 5 and the second connecting rod 11.

[0036] Please refer again Figure 2 A first servo motor 12 is provided on the machine body 1, and a movable shaft of the first servo motor 12 is fixedly connected to the axis of one side of the rotating plate 6;

[0037] The first servo motor 12 is electrically connected to the power supply, and is used to drive the rotating plate 6 to rotate. There is no specific limitation on the model of the first servo motor 12, and the model is based on the adapted device. The first servo motor 12 is used to drive the rotating plate 6 to rotate.

[0038] Please refer again Figure 3 , a first gear 8 is fixedly sleeved on the end of each roller 202, a second gear 9 is arranged between every two first gears 8, the second gear 9 is rotatably connected to one side of the transport frame 203, and the second gear 9 is meshedly connected with two adjacent first gears 8;

[0039] The rotation of one of the conveyor belts 201 will drive the roller 202 at the corresponding end to rotate through the belt 7. The roller 202 will drive the corresponding first second gear 9 to rotate through the corresponding first first gear 8. The second gear 9 will drive the corresponding second gear 9 through the adjacent second first gear 8, and the cycle will continue, so that each roller 202 can rotate in the same direction.

[0040] Please refer again Figure 1 The rotating roller 202 at the end is connected to the roller shaft on the adjacent conveyor belt 201 through the provided belt 7, and a second servo motor 13 is provided on one side of the transport frame 203 to drive the roller shaft to rotate;

[0041] The second servo motor 13 is electrically connected to the power supply, and is used to drive the roller on the conveyor belt 201 to rotate, so that the conveyor belt 201 rotates. There is no specific limitation on the model of the second servo motor 13, which shall be subject to the adapted equipment.

[0042] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A half-cut cell rejection mechanism, comprising a body (1), characterized in that: A rotating plate (6) is rotatably connected between two connecting plates fixedly connected to the upper part of the machine body (1); two first connecting rods (5) and two second connecting rods (11) arranged horizontally are fixedly connected to one side of the rotating plate (6); the first connecting rods (5) are located above the second connecting rods (11); and a group of transport mechanisms (2) are arranged on both sides of the machine body (1); the two groups of transport mechanisms (2) are respectively located on both sides of the rotating plate (6).

2. The rejecting mechanism for half-cut cells according to claim 1, characterized in that: The transport directions of the two groups of transport mechanisms (2) are arranged opposite to each other. A turning belt conveyor (3) is arranged at one end of the machine body (1). The two transport ends of the turning belt conveyor (3) are respectively connected to the transport ends of the two groups of transport mechanisms (2).

3. The rejecting mechanism for half-cut cells according to claim 2, characterized in that: The transport mechanism (2) comprises a transport frame (203) and two horizontally arranged conveyor belts (201); the two conveyor belts (201) are rotatably connected to the transport frame (203) via roller shafts; rollers (202) distributed in a linear array are rotatably connected to the transport frame (203); the rollers (202) are located between the two conveyor belts (201), and the rollers (202) are located on one side of the rotating plate (6); the first connecting rod (5) and the second connecting rod (11) are both arranged to be offset from the rollers (202).

4. The rejecting mechanism for half-cut cells according to claim 3, characterized in that: A rejection detection machine (4) is arranged on the upper part of the transport frame (203), and the rejection detection machine (4) is located between the rotating plate (6) and the turning belt conveyor (3).

5. The rejecting mechanism for half-cut cells according to claim 1, characterized in that: Two blocking rods (10) are arranged in a circumferential array on one side of the rotating plate (6), and the two blocking rods (10) are respectively fixedly connected to one end of the first connecting rod (5) and the second connecting rod (11) through fixedly connected mounting rods, and the two blocking rods (10) are respectively located on both sides of the rotating plate (6), and the two blocking rods (10) are arranged to be staggered with respect to each other.

6. The rejecting mechanism for half-cut cells according to claim 2, characterized in that: A first servo motor (12) is provided on the machine body (1), and a movable shaft of the first servo motor (12) is fixedly connected to the axis of one side of the rotating plate (6).

7. The rejecting mechanism for half-cut cells according to claim 3, characterized in that: A first gear (8) is fixedly sleeved on the end of each rotating roller (202), a second gear (9) is provided between every two of the first gears (8), the second gear (9) is rotatably connected to one side of the transport frame (203), and the second gear (9) is meshedly connected to two adjacent first gears (8).

8. The rejecting mechanism for half-cut cells according to claim 3, characterized in that: The rotating roller (202) at the end is connected to the roller shaft on the adjacent conveyor belt (201) through a belt (7), and a second servo motor (13) for driving the roller shaft to rotate is provided on one side of the transport frame (203).