Valve spraying device for valve production
By designing a spray device for rotary positioning and adjustment mechanism, the problems of uneven and low efficiency of valve spraying are solved, and uniform spraying and efficient spraying effects are achieved under mechanized control.
Patent Information
- Application Number
- CN202420850786.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the spraying process of existing valves, due to manual hand-held spray guns, the valve cannot be maintained stable, the spraying is uneven, and the spraying efficiency is low, so the ideal protective effect cannot be achieved.
A spraying device for valve production is designed, including a rotary positioning mechanism and an adjustment mechanism, which realizes stable positioning of the valve and precise adjustment of the nozzle through mechanized means to ensure uniformity and efficiency of the spraying process.
Through mechanized control, uniform spraying of the valve surface paint is ensured, spraying efficiency is improved, manual operation is reduced, and spraying quality and efficiency is significantly improved.
Smart Images

Figure CN222343194U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve production, in particular to a valve spraying device for valve production. Background Art
[0002] The production and processing of valves must go through milling, drilling, grinding, spraying and other processes. The spraying process is mainly to protect the valve, which plays a vital role in the service life of the valve. The spraying process is to spray a layer of paint on the outer surface of the valve to protect the valve through the paint, thereby achieving anti-corrosion and anti-oxidation effects.
[0003] However, the following problems still exist in actual use:
[0004] When spraying existing valves, the valves are directly mounted on hooks, and the valves are sprayed by manually holding a spray gun, and another set of hooks is combined to rotate the valves. In this operation mode, the valves cannot remain stable during the spraying process, resulting in uneven spraying of the valves. At the same time, manual hand-held spraying cannot guarantee the thickness of the spraying, resulting in failure to achieve an ideal spraying effect. Manual spraying is inconvenient to operate and has low spraying efficiency. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a valve spraying device for valve production, which has the advantages of being able to effectively ensure stability during spraying and ensuring uniformity of paint on the valve surface through mechanical control, thereby solving the problems raised in the background technology.
[0006] The utility model provides the following technical scheme: a valve spraying device for valve production, comprising: a base plate, a rotation positioning mechanism is arranged on the upper surface of the base plate, the rotation positioning mechanism comprises a bearing frame, a gear one, a disc, a rotating shaft, a gear two, a cross block, a bidirectional screw rod and a positioning block, the lower surface of the bearing frame is fixedly connected to the upper surface of the base plate, a groove chamber is provided inside the upper surface of the bearing frame, the outer surface of the gear two is rotatably connected to the inside of the groove chamber, the end of the cross block is fixedly connected to the inner wall of the gear two, the outer surface of the rotating shaft is fixedly connected to the middle position of the cross block, one side of the disc is fixedly connected to one end of the rotating shaft, a slide groove is provided inside the disc, the end outer surface of the bidirectional screw rod is rotatably connected to the inside of the slide groove, the outer surfaces of both ends of the bidirectional screw rod are threadedly connected with sliders, the outer surface of the slider is movably connected to the inside of the slide groove, one end of the positioning block is fixedly connected to the outer side of the slider, and the gear one is meshed with the gear two.
[0007] Preferably, a top plate is fixedly connected to one side of the upper surface of the bottom plate, an adjusting mechanism is arranged on the top plate, the adjusting mechanism comprises an electric telescopic rod, a receiving block, a screw and a sliding block, a sliding groove is opened on the lower surface of the top plate, both ends of the screw are rotatably connected to the inside of the sliding groove, the inside of the sliding block is threadedly connected to the outer surface of the sliding groove, the outer surface of the sliding block is slidably connected to the inside of the sliding groove, the upper end of the electric telescopic rod is fixedly connected to the lower surface of the sliding block, the upper surface of the receiving block is fixedly connected to the lower end of the electric telescopic rod, and the lower surface of the receiving block is connected to a nozzle.
[0008] Preferably, the other end of the rotating shaft is fixedly connected to a reinforcing block, and the reinforcing block is fixedly connected to one side of the cross-shaped block.
[0009] Preferably, one side of the carrying frame is connected to motor 2, and the output shaft of motor 2 is fixedly connected to gear 1.
[0010] Preferably, both sides of the gear 2 are fixedly connected with limiting circular blocks, and the limiting circular blocks are rotatably connected to circular grooves opened on both sides of the groove chamber.
[0011] Preferably, a motor 1 is installed on one side of the top plate, the output shaft of the motor 1 is fixedly connected to a screw rod, and the nozzle is fixedly connected to a connecting pipe.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The valve spraying device for valve production is provided with a rotating positioning mechanism. When positioning the valve to be sprayed, the valve is first sleeved on the outer surface of the two groups of positioning blocks. At this time, the two-way screw is rotated and connected inside the slide groove, and the outer surfaces of both ends of the two-way screw are threadedly connected with sliders, and the positioning block and the slider are fixedly connected, so that the two groups of positioning blocks are tightly fitted on the inner wall of the valve, thereby limiting the position of the valve. At this time, the gear one can be driven to rotate by the work of the motor two, and the gear one drives the gear two meshing therewith to rotate. Since the disc is connected to the inner wall of the gear two through the cross block and the rotating shaft, the valve connected to the positioning block is driven to rotate. The setting of this structure can effectively clamp the valve and drive the valve to rotate, thereby ensuring that the valve does not shake during spraying, and can make the valve surface sprayed evenly without manual rotation. At the same time, the mechanized method reduces the labor input while improving the quality and efficiency of spraying.
[0014] 2. The valve spraying device for valve production of this type is provided with an adjusting mechanism. When the position of the nozzle is changed, first, when it is necessary to adjust the distance between the nozzle and the valve, the adjusting mechanism connected to the nozzle can be operated to adjust the distance between the nozzle and the valve, so that the nozzle can be adjusted to a suitable spraying distance to avoid that some positions of the valve cannot be effectively sprayed. At the same time, the screw is driven to rotate by the work of motor 1, and the screw drives the sliding block threadedly connected thereto to move, thereby adjusting the nozzle on the electric telescopic rod to move left and right. The setting of this structure can completely cover the outer surface of the valve when the nozzle is spraying, avoiding the situation of inadequate spraying, and can change the distance between the nozzle and the valve according to the size of the valve to ensure the stability of spraying. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model device;
[0016] Figure 2 For this utility model Figure 1 Side view of the structure;
[0017] Figure 3 This is a schematic diagram of the structure of the rotary positioning mechanism of the utility model;
[0018] Figure 4 It is a schematic diagram of the structure of the regulating mechanism of the utility model.
[0019] In the figure: 1. bottom plate; 2. top plate; 3. bearing frame; 4. rotation positioning mechanism; 5. nozzle; 6. connecting pipe; 7. adjustment mechanism; 8. motor 1; 9. electric telescopic rod; 10. receiving block; 11. disc; 12. motor 2; 13. gear 1; 14. groove chamber; 15. sliding block; 16. gear 2; 17. limiting circular block; 18. reinforcing block; 19. rotating shaft; 20. slide groove; 21. bidirectional screw rod; 22. slider; 23. positioning block; 24. sliding groove; 25. screw rod; 26. cross block. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1 , Figure 2 and Figure 3A valve spraying device for valve production comprises: a bottom plate 1, a rotation positioning mechanism 4 is arranged on the upper surface of the bottom plate 1, the rotation positioning mechanism 4 comprises a bearing frame 3, a gear 1 13, a disc 11, a rotating shaft 19, a gear 2 16, a cross block 26, a bidirectional screw rod 21 and a positioning block 23, the lower surface of the bearing frame 3 is fixedly connected to the upper surface of the bottom plate 1, a groove chamber 14 is provided inside the upper surface of the bearing frame 3, the outer surface of the gear 2 16 is rotatably connected to the inside of the groove chamber 14, the end of the cross block 26 is fixedly connected to the inner wall of the gear 2 16, the outer surface of the rotating shaft 19 is fixedly connected to the middle position of the cross block 26, one side of the disc 11 is fixedly connected to one end of the rotating shaft 19, a slide groove 20 is provided inside the disc 11, the outer surface of the end of the bidirectional screw rod 21 is rotatably connected to the inside of the slide groove 20, the outer surfaces of both ends of the bidirectional screw rod 21 are threadedly connected to sliders 22, the outer surface of the slider 22 is connected to the inner wall of the slide groove 20 The valve is sleeved on the outer surface of the two groups of positioning blocks 23. At this time, by rotating the two-way screw rod 21, since the two-way screw rod 21 is rotatably connected inside the slide groove 20, and the outer surfaces of both ends of the two-way screw rod 21 are threadedly connected with the slider 22, the positioning block 23 is fixedly connected to the slider 22, so that the two groups of positioning blocks 23 are tightly fitted on the inner wall of the valve, thereby limiting the position of the valve. At this time, the gear 13 can be driven to rotate by the work of the motor 2 12, and the gear 13 drives the gear 2 16 meshing therewith to rotate. Since the disc 11 is connected to the inner wall of the gear 2 16 through the cross block 26 and the rotating shaft 19, the valve connected to the positioning block 23 is driven to rotate.
[0022] See also Figure 1 , Figure 2 and Figure 4A top plate 2 is fixedly connected to one side of the upper surface of the bottom plate 1, and an adjustment mechanism 7 is arranged on the top plate 2. The adjustment mechanism 7 includes an electric telescopic rod 9, a receiving block 10, a screw 25 and a sliding block 15. A sliding groove 24 is opened on the lower surface of the top plate 2. Both ends of the screw 25 are rotatably connected to the inside of the sliding groove 24. The inside of the sliding block 15 is threadedly connected to the outer surface of the sliding groove 24. The outer surface of the sliding block 15 is slidably connected to the inside of the sliding groove 24. The upper end of the electric telescopic rod 9 is fixedly connected to the lower surface of the sliding block 15. The upper surface of the receiving block 10 is fixedly connected to the lower end of the electric telescopic rod 9. The lower surface of the receiving block 10 is connected with a nozzle. 5, a motor 8 is installed on one side of the top plate 2, and the output shaft of the motor 8 is fixedly connected to the screw 25, and the nozzle 5 is fixedly connected to the connecting pipe 6. When it is necessary to adjust the distance between the nozzle 5 and the valve, the adjusting mechanism 7 connected to the nozzle 5 can be operated to adjust the distance between the nozzle 5 and the valve, so that the nozzle 5 can be adjusted to a suitable spraying distance to avoid that some positions of the valve cannot be effectively sprayed. At the same time, the screw 25 is driven to rotate by the operation of the motor 8, and the screw 25 drives the sliding block 15 threadedly connected thereto to move, so as to adjust the nozzle 5 on the electric telescopic rod 9 to move left and right.
[0023] See also Figure 1 and Figure 3 The other end of the rotating shaft 19 is fixedly connected to the reinforcing block 18 , and the reinforcing block 18 is fixedly connected to one side of the cross block 26 . The setting of the reinforcing block 18 improves the connection strength between the rotating shaft 19 and the cross block 26 .
[0024] See also Figure 3 The two sides of the gear 2 16 are fixedly connected with the limiting circular blocks 17, and the limiting circular blocks 17 are rotatably connected with the circular grooves opened on both sides of the groove chamber 14, and the limiting circular blocks 17 ensure the stability of the gear 2 16 when rotating.
[0025] Working principle: when in use, first, when positioning the valve to be sprayed, first put the valve on the outer surface of the two groups of positioning blocks 23, then rotate the two-way screw rod 21, because the two-way screw rod 21 is rotatably connected inside the slide groove 20, and the outer surfaces of both ends of the two-way screw rod 21 are threadedly connected with sliders 22, the positioning block 23 is fixedly connected to the slider 22, so that the two groups of positioning blocks 23 fit tightly on the inner wall of the valve, thereby limiting the position of the valve.
[0026] During spraying, the material required for spraying is connected to the nozzle 5 through the connecting pipe 6. The position of the nozzle 5 is adjusted according to the valve, and the adjustment mechanism 7 connected to the nozzle 5 works to adjust the distance between the nozzle 5 and the valve, so that the nozzle 5 can be adjusted to a suitable spraying distance. During the spraying process, the screw 25 is driven to rotate by the operation of the motor 1 8, and the screw 25 drives the sliding block 15 threadedly connected thereto to move, thereby adjusting the nozzle 5 on the electric telescopic rod 9 to move left and right. At the same time, the gear 13 is driven to rotate by the operation of the motor 2 12, and the gear 13 drives the gear 2 16 meshing therewith to rotate. Since the disc 11 is connected to the inner wall of the gear 2 16 through the cross block 26 and the rotating shaft 19, the valve connected to the positioning block 23 is driven to rotate, so that the outer surface of the valve is evenly sprayed.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A valve spraying device for valve production, characterized in that: include: A bottom plate (1), the upper surface of the bottom plate (1) is provided with a rotation positioning mechanism (4), the rotation positioning mechanism (4) comprising a bearing frame (3), a gear 1 (13), a disc (11), a rotating shaft (19), a gear 2 (16), a cross block (26), a bidirectional screw rod (21) and a positioning block (23), the lower surface of the bearing frame (3) is fixedly connected to the upper surface of the bottom plate (1), a groove chamber (14) is provided inside the upper surface of the bearing frame (3), the outer surface of the gear 2 (16) is rotationally connected to the inside of the groove chamber (14), and the end of the cross block (26) is fixedly connected to the inner wall of the gear 2 (16). The outer surface of the rotating shaft (19) is fixedly connected to the middle position of the cross block (26), one side of the disc (11) is fixedly connected to one end of the rotating shaft (19), a slide groove (20) is provided inside the disc (11), the outer surface of the end of the bidirectional screw rod (21) is rotatably connected to the inside of the slide groove (20), the outer surfaces of both ends of the bidirectional screw rod (21) are threadedly connected to sliders (22), the outer surface of the slider (22) is movably connected to the inside of the slide groove (20), one end of the positioning block (23) is fixedly connected to the outer side of the slider (22), and the gear 1 (13) is meshed with the gear 2 (16).
2. A valve spraying device for valve production according to claim 1, characterized in that: A top plate (2) is fixedly connected to one side of the upper surface of the bottom plate (1), and an adjustment mechanism (7) is arranged on the top plate (2). The adjustment mechanism (7) comprises an electric telescopic rod (9), a receiving block (10), a screw rod (25) and a sliding block (15). A sliding groove (24) is provided on the lower surface of the top plate (2), and both ends of the screw rod (25) are rotatably connected to the inside of the sliding groove (24). The inside of the sliding block (15) is threadedly connected to the outer surface of the sliding groove (24), and the outer surface of the sliding block (15) is slidably connected to the inside of the sliding groove (24). The upper end of the electric telescopic rod (9) is fixedly connected to the lower surface of the sliding block (15), the upper surface of the receiving block (10) is fixedly connected to the lower end of the electric telescopic rod (9), and the lower surface of the receiving block (10) is connected to a nozzle (5).
3. A valve spraying device for valve production according to claim 1, characterized in that: The other end of the rotating shaft (19) is fixedly connected to a reinforcing block (18), and the reinforcing block (18) is fixedly connected to one side of a cross-shaped block (26).
4. A valve spraying device for valve production according to claim 1, characterized in that: One side of the supporting frame (3) is connected to a second motor (12), and the output shaft of the second motor (12) is fixedly connected to a first gear (13).
5. The valve spraying device for valve production according to claim 1, characterized in that: Both sides of the second gear (16) are fixedly connected to limit circular blocks (17), and the limit circular blocks (17) are rotatably connected to circular grooves opened on both sides inside the groove chamber (14).
6. A valve spraying device for valve production according to claim 2, characterized in that: A motor (8) is installed on one side of the top plate (2), the output shaft of the motor (8) is fixedly connected to a screw rod (25), and a connecting pipe (6) is fixedly connected to the nozzle (5).