Reference surface scraping and repairing shaft device

By designing a reference surface scraping and repair shaft device with electric drive and support mechanism, the problem of low efficiency of manual application of color-developing reagents in the prior art is solved, and the rapid and stable application of the reference surface of the shaft is achieved, which improves the improvement of Preparation efficiency and effect before scraping.

CN222343262UActive Publication Date: 2025-01-14ZIBO SOLEI IND EQUIP MAINTENANCE TECH CO LTD
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Patent Information

Application Number
CN202421023509.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-14
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing shaft reference surface scraping and repair device is inefficient in manual application of color-developing reagents and is easily missed, resulting in long and unstable preparation time before scraping and grinding.

Method used

A reference surface scraping and repair shaft device including a support table, an electric telescopic rod, a drive motor, a drive cylinder, a coloring disk and a support mechanism is designed. The coloring disk is bonded and rotated with the shaft tool by electrically driving the coloring disk to achieve rapid and stable Apply the color rendering reagent to ensure the coloring effect.

Benefits of technology

The coloring efficiency of the scraping reference surface is improved, the movement and rotation stability of the coloring assembly is ensured, the shaking and offset are avoided, and the preparation efficiency and effect are significantly improved before scraping and grinding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reference surface scraping and repairing shaft device, which belongs to the technical field of shaft tool repairing and comprises a supporting table, a shaft tool is arranged in the middle of one end of the supporting table, and a pair of electric telescopic rods is fixedly connected to the two sides of one end of the supporting table respectively. And the output ends of the two pairs of electric telescopic rods are fixedly provided with the same cover plate, the other end of the supporting table is fixedly connected with a driving motor and a pair of driving air cylinders, the output end of the driving motor is provided with an extension rod in a penetrating mode, and the end, close to the outer side, of the extension rod is fixedly connected with a coloring disc. According to the coloring device, the coloring work of the scraping reference surface can be rapidly completed, the coloring efficiency of the reference surface is improved, follow-up scraping machining is facilitated, the supporting assembly is arranged, the moving stability and rotating stability of the coloring assembly are guaranteed, the problems of shaking and deviation of the coloring assembly are avoided, and the coloring effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shaft repair, and more specifically to a reference surface scraping and grinding shaft repair device. Background Art

[0002] Shafts are usually in the shape of metal round rods. Their main purpose is to support rotating parts, such as gears, pulleys, bearings, couplings, etc., and rotate with them to transmit motion, torque or bending moment. As the working time of the shaft increases, its reference surface is prone to wear and needs to be repaired by scraping to facilitate subsequent use.

[0003] Based on the above, the inventors found that the existing repair device mainly fixes the shaft by a clamp, and then performs scraping and grinding operations manually. However, before scraping and grinding, it is necessary to apply a colorimetric reagent to determine the scraping part, but manual application is inefficient and prone to omissions. Therefore, in view of this, the existing structure is studied and improved, and a reference surface scraping and grinding shaft repair device is provided, in order to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In response to the problems existing in the prior art, the purpose of the utility model is to provide a reference surface scraping and repair shaft device. The present scheme provides a coloring coating component, which can quickly complete the coloring work of the scraped reference surface, improve the coloring efficiency of the reference surface, and facilitate subsequent scraping and grinding processing. A support component is provided to ensure the movement stability and rotation stability of the coloring component, avoid the problem of shaking and deviation, and improve the coloring effect.

[0006] 2. Technical solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A reference surface scraping and repairing shaft device comprises a support platform, a shaft tool is centrally arranged at one end of the support platform, and a pair of electric telescopic rods are fixedly connected to one end of the support platform on both sides, and the output ends of the two pairs of electric telescopic rods are fixed with the same cover plate, and the other end of the support platform is fixedly connected to a driving motor and a pair of driving cylinders, an extension rod is penetrated through the output end of the driving motor, and a color plate is fixedly connected to the outer end of the extension rod, and a supporting mechanism is arranged on the outer side of the color plate, and a movable ring is fixedly connected to the output end of the driving cylinder;

[0009] The support mechanism comprises a support sleeve, both sides of the support sleeve are fixedly connected with connecting rods, the bottom end of the connecting rod is fixedly connected with a sliding block, and a guide rod is arranged through the interior of the sliding block.

[0010] Furthermore, the cover plate is arranged in an arc shape, and the bottom surface of the cover plate is fitted with the outer surface of the shaft.

[0011] Furthermore, the two driving cylinders are respectively located on both sides of the driving motor, and the color plate is adapted to the shaft.

[0012] Furthermore, the extension rod is arranged in a rectangular shape, and an inner end of the extension rod is slidably connected to an output end of the driving motor.

[0013] Furthermore, the movable ring is located on one side of the color tray and close to the inside, and the movable ring is movably connected to the color tray.

[0014] Furthermore, the support sleeve is sleeved on the outer side of the color loading tray, and the support sleeve is movably connected to the color loading tray.

[0015] Furthermore, the guide rod is fixedly connected to the support platform, and the sliding block is slidably connected to the guide rod.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] (1) This solution is configured to apply a color developing reagent on a color plate, start the driving cylinder, and make the movable ring push the color plate toward the shaft until one side of the color plate fits with the reference surface of the shaft, and then start the driving motor. Under the action of the extension rod, the color plate is driven to rotate, thereby applying color to the reference surface of the shaft. Compared with the prior art, the coloring component is provided to quickly complete the coloring work of the scraped reference surface, improve the coloring efficiency of the reference surface, and facilitate subsequent scraping and grinding processing.

[0019] (2) By setting up a supporting mechanism, the movement of the coloring plate drives the supporting sleeve to move synchronously, and the supporting sleeve enables the connecting rod to drive the sliding block to move along the guide rod, thereby ensuring the movement stability of the supporting sleeve and the coloring plate. At the same time, the supporting sleeve is fixed and stable during the rotation of the coloring plate, and continuously supports and limits the coloring plate. Compared with the prior art, a supporting assembly is set to ensure the movement stability and rotation stability of the coloring assembly, avoid the problem of shaking and offset, and improve the coloring effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 It is a schematic diagram of the structure of the utility model in the application state;

[0022] Figure 3 This is a disassembled diagram of the extension rod and the drive motor of the utility model;

[0023] Figure 4 It is a cross-sectional view of the coloring disk of the utility model;

[0024] Figure 5 It is a structural schematic diagram of the support mechanism of the utility model.

[0025] Explanation of the numbers in the figure: 1. Support platform; 2. Shaft; 3. Electric telescopic rod; 4. Cover plate; 5. Driving motor; 6. Driving cylinder; 7. Extension rod; 8. Color plate; 9. Support mechanism; 10. Movable ring; 11. Support sleeve; 12. Connecting rod; 13. Sliding block; 14. Guide rod. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0027] Example:

[0028] See also Figure 1-5 A reference surface scraping and repairing shaft device comprises a support platform 1, a shaft tool 2 is centrally arranged at one end of the support platform 1, and a pair of electric telescopic rods 3 are fixedly connected to one end of the support platform 1 on both sides, and the output ends of the two pairs of electric telescopic rods 3 are fixed with the same cover plate 4, and the other end of the support platform 1 is fixedly connected to a driving motor 5 and a pair of driving cylinders 6, and an extension rod 7 is arranged through the output end of the driving motor 5, and a color plate 8 is fixedly connected to the outer end of the extension rod 7, and a supporting mechanism 9 is arranged on the outer side of the color plate 8, and a movable ring 10 is fixedly connected to the output end of the driving cylinder 6;

[0029] The support mechanism 9 includes a support sleeve 11, both sides of the support sleeve 11 are fixedly connected with connecting rods 12, the bottom end of the connecting rod 12 is fixedly connected with a sliding block 13, and a guide rod 14 is arranged inside the sliding block 13 to ensure the rotation stability of the color plate 8. The support mechanism 9 is provided.

[0030] See also Figure 2 The cover plate 4 is arranged in an arc shape, and the bottom surface of the cover plate 4 is in contact with the outer surface of the shaft 2. The shaft 2 is first placed on the support platform 1, so that the reference surface of the shaft 2 to be scraped faces the color plate 8, and then the electric telescopic rod 3 is started to drive the cover plate 4 to press down and fix the shaft 2.

[0031] See also Figure 3, two driving cylinders 6 are respectively located on both sides of the driving motor 5, the color plate 8 is adapted to the shaft 2, the color developing reagent is applied to the color plate 8, the driving cylinder 6 is started, and the movable ring 10 pushes the color plate 8 toward the shaft 2 until one side of the color plate 8 is in contact with the reference surface of the shaft 2.

[0032] See also Figure 3 The extension rod 7 is arranged in a rectangular shape, and one end of the extension rod 7 close to the inner side is slidably connected with the output end of the driving motor 5. When the driving motor 5 is started, the color plate 8 is driven to rotate under the action of the extension rod 7.

[0033] See also Figure 4 The movable ring 10 is located on one side of the color plate 8 and is close to the inside. The movable ring 10 is movably connected to the color plate 8. The position of the movable ring 10 remains stable during the rotation of the color plate 8.

[0034] See also Figure 5 The support sleeve 11 is sleeved on the outer side of the color tray 8, and the support sleeve 11 is movably connected to the color tray 8. The movement of the color tray 8 drives the support sleeve 11 to move synchronously. At the same time, the support sleeve 11 is fixed and stable during the rotation of the color tray 8, and continuously supports and limits the color tray 8.

[0035] See also Figure 5 The guide rod 14 is fixedly connected to the support platform 1, the sliding block 13 is slidably connected to the guide rod 14, and the support sleeve 11 enables the connecting rod 12 to drive the sliding block 13 to move along the guide rod 14, thereby ensuring the movement stability of the support sleeve 11 and the color tray 8.

[0036] When in use: first place the shaft 2 on the support table 1, so that the reference surface of the shaft 2 to be scraped faces the color plate 8, then start the electric telescopic rod 3, drive the cover plate 4 to press down and fix the shaft 2, then apply the color reagent on the color plate 8, start the driving cylinder 6, and make the movable ring 10 push the color plate 8 to move toward the shaft 2 until one side of the color plate 8 fits with the reference surface of the shaft 2, start the driving motor 5, and drive the color plate 8 to rotate under the action of the extension rod 7, so as to color the reference surface of the shaft 2 During the application, the movement of the color plate 8 drives the support sleeve 11 to move synchronously, and the support sleeve 11 enables the connecting rod 12 to drive the sliding block 13 to move along the guide rod 14, thereby ensuring the movement stability of the support sleeve 11 and the color plate 8. At the same time, the support sleeve 11 is fixed and stable during the rotation of the color plate 8, and continuously supports and limits the color plate 8. When the color application is completed, the color plate 8 is reset, and the color developing reagent forms color spots on the reference surface of the shaft 2. These color spot positions are then scraped and ground to complete the repair of the reference surface of the shaft 2.

[0037] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0038] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A reference surface scraping and repairing shaft device, comprising a support platform (1), a shaft tool (2) is centrally arranged at one end of the support platform (1), and a pair of electric telescopic rods (3) are fixedly connected to one end of the support platform (1) on both sides, and the output ends of the two pairs of electric telescopic rods (3) are fixed with the same cover plate (4), and the other end of the support platform (1) is fixedly connected to a driving motor (5) and a pair of driving cylinders (6), characterized in that: An extension rod (7) is provided through the output end of the driving motor (5); a color plate (8) is fixedly connected to the outer end of the extension rod (7); a supporting mechanism (9) is provided on the outer side of the color plate (8); and a movable ring (10) is fixedly connected to the output end of the driving cylinder (6); The support mechanism (9) comprises a support sleeve (11), both sides of the support sleeve (11) are fixedly connected with connecting rods (12), the bottom end of the connecting rod (12) is fixedly connected with a sliding block (13), and a guide rod (14) is provided inside the sliding block (13).

2. A reference surface scraping and repairing shaft device according to claim 1, characterized in that: The cover plate (4) is arranged in an arc shape, and the bottom surface of the cover plate (4) fits the outer surface of the shaft (2).

3. The device for scraping and repairing a reference surface according to claim 1, characterized in that: The two driving cylinders (6) are respectively located on both sides of the driving motor (5), and the color plate (8) is matched with the shaft (2).

4. The device for scraping and repairing a shaft by using a reference surface according to claim 1, characterized in that: The extension rod (7) is arranged in a rectangular shape, and an inner end of the extension rod (7) is slidably connected to the output end of the driving motor (5).

5. The device for scraping and repairing a shaft by using a reference surface according to claim 1, characterized in that: The movable ring (10) is located on one side of the color tray (8) close to the inside, and the movable ring (10) is movably connected to the color tray (8).

6. The device for scraping and repairing a shaft by using a reference surface according to claim 1, characterized in that: The support sleeve (11) is sleeved on the outer side of the coloring tray (8), and the support sleeve (11) is movably connected to the coloring tray (8).

7. The device for scraping and repairing a shaft by using a reference surface according to claim 1, characterized in that: The guide rod (14) is fixedly connected to the support platform (1), and the sliding block (13) is slidably connected to the guide rod (14).