Concrete vibrating device

By designing a concrete vibrating device that combines a linkage mechanism and a shaking plate, it solves the problem in the existing technology that it is difficult to efficiently eliminate concrete bubbles in multiple molds at the same time, realizes automatic vibration and smoothing, and improves detection efficiency and concrete quality. .

CN222345869UActive Publication Date: 2025-01-14TIANJIN PERMANENT CONCRETE CO LTD
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Patent Information

Application Number
CN202421033412.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-01-14
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing concrete vibration technology is difficult to efficiently eliminate concrete bubbles in multiple molds at the same time, and staff need to manually smooth the concrete, which increases the workload and inspection time.

Method used

A concrete vibrating device is designed, which uses a combination of a linkage mechanism, a shaking plate, a telescopic spring and a smoothing mechanism to realize automatic vibration of the vibrator rod and automatic smoothing of the concrete, and is suitable for concrete processing of multiple molds.

Benefits of technology

This device can efficiently exhaust concrete in multiple molds at the same time, reducing the staff's operation volume and inspection time, and improves the flatness of the concrete surface through the automatic smoothing function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of concrete vibrating, and discloses a concrete vibrating device which comprises a cart and a placing groove formed in one side of the surface of the cart, and further comprises a mold arranged in the placing groove, a positioning frame is connected to one side of the surface of the cart in a bolted mode, an electric push rod is fixedly connected to the inner wall of the positioning frame, and the electric push rod is fixedly connected to the other side of the surface of the cart. An output shaft of the electric push rod is fixedly connected with a mounting table, a linkage mechanism is arranged on one side of the mounting table, and a fixing shell is arranged on one side of the linkage mechanism. Through the cooperation of the linkage mechanism, the fixed shell, the shaking plate, the positioning rod and the telescopic spring, the vibrating rod can vibrate, concrete in a plurality of molds can be exhausted, workers do not need to exhaust the concrete one by one, the time needed by whole test block detection is shortened, the workload of the workers is reduced, and the working efficiency is improved. And under the cooperation of the trowelling mechanism and the mold, the concrete exceeding the top of the mold can be troweled, and workers do not need to use auxiliary tools for trowelling.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete vibration, in particular to a concrete vibration device. Background Art

[0002] Before pouring concrete components, test blocks need to be tested. This is mainly used to test and evaluate the physical properties of concrete, such as strength and durability, to ensure that the quality of the concrete meets the requirements of engineering design and construction, thereby ensuring the safety and durability of the building. However, a vibrating device is needed to remove bubbles from the concrete, make the concrete densely combined, and eliminate phenomena such as honeycombed surface of the concrete, so as to improve its strength and ensure the quality of concrete components.

[0003] At present, some of the methods used can only vibrate the concrete in a single mold, but there are multiple test blocks required for testing, and the staff can only vibrate them one by one. This method increases the time required for test block testing and increases the workload of the staff. At the same time, after the air in the concrete in the mold is removed, the staff is required to manually smooth the concrete that exceeds the mold to prevent the bulge from affecting the test results of the test block. This method further increases the workload of the staff and prolongs the waiting time required for the next step of the test. Utility Model Content

[0004] The utility model aims to provide a concrete vibrating device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a concrete vibrating device, comprising a trolley and a placement groove provided on one side of the trolley surface, and further comprising:

[0006] A mold is arranged inside the placement groove, a positioning frame is bolted to one side of the cart surface, an electric push rod is fixedly connected to the inner wall of the positioning frame, an output shaft of the electric push rod is fixedly connected to a mounting platform, a linkage mechanism is arranged on one side of the mounting platform, and a fixed shell is arranged on one side of the linkage mechanism;

[0007] A positioning rod slides on the inner wall of the fixed shell, one end of the positioning rod is bolted with a shaking plate, both sides of the bottom of the mounting platform are fixedly connected with telescopic springs, the bottom of the shaking plate is bolted with a vibrating rod, one side of the trolley surface is bolted with a smoothing mechanism, and a through groove is opened at the bottom of the placement groove.

[0008] Preferably, the linkage mechanism includes a stepper motor bolted to one side of the top of the mounting platform and a crank fixed to the output shaft of the stepper motor, one side of the crank surface is rotatably connected to a transmission rod, the inner wall on the other side of the transmission rod is rotatably connected to a connector, and the bottom of the connector is bolted to one end of the fixed shell.

[0009] Preferably, the smoothing mechanism includes a fixed plate bolted to one side of the cart surface and a one-way threaded rod threadedly connected to the middle inner wall of the fixed plate, one end of the one-way threaded rod is rotatably connected to the scraper, and the inner walls on both sides of the fixed plate are bolted to a second telescopic rod, and one end of the second telescopic rod is fixedly connected to one side of the scraper surface.

[0010] Preferably, both sides of the cart surface are provided with slide grooves, the inner wall of the slide groove is slidably connected with a slider, and one side of the slider surface is bolted to one side of the mounting platform surface.

[0011] Preferably, first telescopic rods are bolted to both sides of the bottom of the mounting platform, and the other end of the first telescopic rod is bolted to the top of the shaking plate.

[0012] Preferably, the number of the vibrating rods is equal to the number of the placement slots, and the center points of the vibrating rods and the center points of the placement slots are on the same vertical line.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The utility model can make the vibrating rod vibrate through the cooperation of the linkage mechanism, the fixed shell, the shaking plate, the positioning rod and the telescopic spring, so that the concrete in multiple molds can be exhausted, and the staff does not need to exhaust them one by one, which reduces the time required for the overall test block inspection and the workload of the staff. With the cooperation of the smoothing mechanism and the mold, the concrete exceeding the top of the mold can be smoothed, and the staff does not need to use auxiliary tools for smoothing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the linkage mechanism in the utility model;

[0017] Figure 3 It is a schematic diagram of the cross-sectional structure of the mounting platform and the fixed shell in the utility model;

[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the trolley and the mounting platform in the utility model;

[0019] Figure 5 It is a structural schematic diagram of the smoothing mechanism in the utility model.

[0020] In the figure: 1. cart; 2. placement groove; 3. mold; 4. positioning frame; 5. electric push rod; 6. mounting table; 7. linkage mechanism; 71. stepping motor; 72. crank; 73. transmission rod; 74. connector; 8. fixed shell; 9. shaking plate; 10. positioning rod; 11. telescopic spring; 12. first telescopic rod; 13. vibrating rod; 14. auxiliary groove; 15. slide groove; 16. slider; 17. smoothing mechanism; 171. fixed plate; 172. one-way threaded rod; 173. scraper; 174. second telescopic rod; 18. through groove; 19. auxiliary frame. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5As shown, a concrete vibrating device comprises a trolley 1, a placement groove 2 is provided on one side of the surface of the trolley 1, the number of the placement grooves 2 is several, a mold 3 is provided inside the placement groove 2, the surface of the mold 3 is slidably connected to the inner wall of the placement groove 2, and the mold 3 can be taken out of the placement groove 2 when the mold 3 is used, a positioning frame 4 is bolted to one side of the surface of the trolley 1, an electric push rod 5 is fixedly connected to the inner wall of the positioning frame 4, and the output shaft of the electric push rod 5 is fixedly connected to a mounting platform 6, and the mounting platform 6 is slidably connected to one side of the surface of the trolley 1, and the mounting platform 6 can be moved under the action of the electric push rod 5. The mounting platform 6 is movable downward, a linkage mechanism 7 is provided on one side of the linkage mechanism 7, a fixed shell 8 is provided on one side of the linkage mechanism 7, the fixed shell 8 can be moved when the linkage mechanism 7 is running, a positioning rod 10 is slidably connected to the inner wall of the fixed shell 8, a groove for the positioning rod 10 to slide slightly is reserved inside the fixed shell 8, a shaking plate 9 is bolted to one end of the positioning rod 10, telescopic springs 11 are fixedly connected to both sides of the bottom of the mounting platform 6, the other end of the telescopic spring 11 is fixedly connected to the top of the shaking plate 9, and the distance between the mounting platform 6 and the shaking plate 9 can be changed when the fixed shell 8 moves up and down, The telescopic spring 11 is always in a state of stretching or rebounding, under which the shaking plate 9 can be kept shaking. The two sides of the bottom of the mounting platform 6 are bolted with a first telescopic rod 12, and the other end of the first telescopic rod 12 is bolted to the top of the shaking plate 9. The first telescopic rod 12 is located inside the telescopic spring 11. Under the action of the first telescopic rod 12, an auxiliary connection point can be added between the mounting platform 6 and the shaking plate 9, and at the same time, the telescopic spring 11 can be prevented from having a large position deviation. The bottom of the shaking plate 9 is bolted with a vibrating rod 13, and the number of the vibrating rods 13 is the same as that of the placement slot 2 The number of the vibrating rods 13 and the center point of the placement groove 2 are equal, and the center point of the vibrating rod 13 is on the same vertical line as the center point of the placement groove 2. When the shaking plate 9 shakes, the vibrating rod 13 can be in a vibrating state. A smoothing mechanism 17 is bolted to one side of the surface of the cart 1. The smoothing mechanism 17 is used in conjunction with the mold 3. Under the action of the smoothing mechanism 17, the exhaust-completed concrete can be smoothed. A through groove 18 is provided at the bottom of the placement groove 2. The through groove 18 is connected to the bottom of the cart 1. Under the action of the through groove 18, excess concrete can be prevented from falling into the placement groove 2, making it inconvenient for the staff to clean out the concrete.

[0023] The linkage mechanism 7 includes a stepper motor 71, one side of the surface of the stepper motor 71 is bolted to one side of the top of the mounting platform 6, the output shaft of the stepper motor 71 is fixedly connected to a crank 72, and the crank 72 can be driven to rotate under the action of the stepper motor 71, and one side of the surface of the crank 72 is rotatably connected to a transmission rod 73, and when the crank 72 rotates, the transmission rod 73 can change its original distance position, and the inner wall of the other side of the transmission rod 73 is rotatably connected to a connector 74, and when the distance position of the transmission rod 73 changes, the connector 74 can move up and down, and the connector 7 4 and one end of the fixed shell 8 are bolted to each other. When the connector 74 moves up and down, the fixed shell 8 can move up and down. An auxiliary groove 14 is opened on one side of the surface of the mounting platform 6. The auxiliary groove 14 is used in conjunction with the transmission rod 73. The length of the auxiliary groove 14 is greater than the maximum range of movement of the transmission rod 73. Under this action, the vibration device can operate more stably. An auxiliary frame 19 is bolted on one side of the surface of the mounting platform 6. The inner wall of the auxiliary frame 19 is rotatably connected to one side of the surface of the crank 72. Under the action of the auxiliary frame 19, the crank 72 can be more stable when rotating.

[0024] The smoothing mechanism 17 includes a fixed plate 171, one side of the surface of the fixed plate 171 is bolted to one side of the surface of the cart 1, the inner wall in the middle of the fixed plate 171 is threadedly connected with a one-way threaded rod 172, one end of the one-way threaded rod 172 is rotatably connected to a scraper 173, and when the one-way threaded rod 172 rotates, the scraper 173 can be moved, and the inner walls on both sides of the fixed plate 171 are bolted to a second telescopic rod 174, one end of the second telescopic rod 174 is fixedly connected to one side of the surface of the scraper 173, and under the action of the second telescopic rod 174, the scraper 173 can be prevented from tilting during the movement process. The scraper 173 is of an inclined design and the bottom of the scraper 173 is on the same horizontal line as the top of the mold 3.

[0025] Slide grooves 15 are provided on both sides of the surface of the cart 1, and a slider 16 is slidably connected to the inner wall of the slide groove 15. One side of the surface of the slider 16 is bolted to one side of the surface of the mounting platform 6. Under the action of the slider 16, the mounting platform 6 can be more stable when moving up and down.

[0026] Working principle: the staff pushes the vibrating device to the side of the concrete, fills the concrete into the inside of the mold 3, turns on the electric push rod 5, and the mounting platform 6 can be lowered under the action of the electric push rod 5. When the mounting platform 6 is lowered, the vibrating rod 13 can be lowered together. When the vibrating rod 13 is half immersed in the concrete inside the mold 3, the electric push rod 5 is turned off, and the stepper motor 71 is turned on. Under the action of the stepper motor 71, the crank 72 can be rotated. When the crank 72 rotates, the position of the transmission rod 73 can be changed. When the position of the transmission rod 73 changes, the connector 74 can be moved up and down. When the connector 74 moves up and down, the fixed shell 8 can be driven to move up and down. When the fixed shell 8 moves up and down, when the fixed shell 8 moves up and down, the positioning rod 10 can slide up and down inside the fixed shell 8. When the fixed shell 8 moves up and down, the distance between the mounting platform 6 and the shaking plate 9 can be changed. When the positioning rod When 10 moves up and down, the shaking plate 9 can move up and down. When the shaking plate 9 moves, the telescopic spring 11 can be stretched or rebounded. Under the inertia generated by the stretching or rebounding of the telescopic spring 11, the shaking plate 9 can vibrate more. When the shaking plate 9 vibrates, the vibrating rod 13 can be vibrated. When the vibrating rod 13 vibrates, the air in the concrete can be discharged. When the air is completely discharged, the electric push rod 5 is turned on. Under the action of the electric push rod 5, the mounting table 6 can be raised, and the vibrating rod 13 can be separated from the interior of the concrete. The staff rotates the one-way threaded rod 172. When the one-way threaded rod 172 rotates, the scraper 173 can be moved toward the direction of the mold 3. When the scraper 173 contacts the top of the mold 3, it continues to move, and the concrete exceeding the mold 3 can be shoveled away. After the staff takes out the mold 3, the gap between the trolley 1 and the mold 3 can be cleaned for subsequent use.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A concrete vibrating device, comprising a trolley (1) and a placement groove (2) provided on one side of the surface of the trolley (1), characterized in that: Also includes: A mold (3) is arranged inside the placement groove (2); a positioning frame (4) is bolted to one side of the surface of the cart (1); an electric push rod (5) is fixedly connected to the inner wall of the positioning frame (4); the output shaft of the electric push rod (5) is fixedly connected to a mounting platform (6); a linkage mechanism (7) is arranged on one side of the mounting platform (6); and a fixed shell (8) is arranged on one side of the linkage mechanism (7); A positioning rod (10) slides on the inner wall of the fixed shell (8), one end of the positioning rod (10) is bolted to a shaking plate (9), both sides of the bottom of the mounting platform (6) are fixedly connected with telescopic springs (11), the bottom of the shaking plate (9) is bolted to a vibrating rod (13), one side of the surface of the cart (1) is bolted to a smoothing mechanism (17), and a through groove (18) is provided at the bottom of the placement groove (2).

2. A concrete vibrating device according to claim 1, characterized in that: The linkage mechanism (7) comprises a stepper motor (71) bolted to one side of the top of the mounting platform (6) and a crank (72) fixed to the output shaft of the stepper motor (71); one side of the surface of the crank (72) is rotatably connected to a transmission rod (73); the inner wall of the other side of the transmission rod (73) is rotatably connected to a connector (74); the bottom of the connector (74) is bolted to one end of the fixed shell (8).

3. A concrete vibrating device according to claim 1, characterized in that: The smoothing mechanism (17) comprises a fixed plate (171) bolted to one side of the surface of the cart (1) and a one-way threaded rod (172) threadedly connected to the middle inner wall of the fixed plate (171); one end of the one-way threaded rod (172) is rotatably connected to a scraper (173); the inner walls on both sides of the fixed plate (171) are bolted to second telescopic rods (174); one end of the second telescopic rod (174) is fixedly connected to one side of the surface of the scraper (173).

4. A concrete vibrating device according to claim 1, characterized in that: Slide grooves (15) are provided on both sides of the surface of the cart (1), and a slider (16) is slidably connected to the inner wall of the slide groove (15), and one side of the surface of the slider (16) is bolted to one side of the surface of the mounting platform (6).

5. A concrete vibrating device according to claim 1, characterized in that: First telescopic rods (12) are bolted to both sides of the bottom of the mounting platform (6), and the other end of the first telescopic rod (12) is bolted to the top of the shaking plate (9).

6. A concrete vibrating device according to claim 1, characterized in that: The number of the vibrating rods (13) is equal to the number of the placement grooves (2), and the center points of the vibrating rods (13) and the center points of the placement grooves (2) are on the same vertical line.

Citation Information

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