Rubber particle vibration dehydration device for rubber production

By using rubber vibration dewatering device in rubber production and using high-frequency vibration and negative pressure suction, the problem of poor efficiency and effect in traditional dewatering methods is solved, and the moisture on the rubber surface is completely removed and the dewatering efficiency is improved.

CN222346024UActive Publication Date: 2025-01-14MENGLA COUNTY MANZHUANG RUBBER CO LTD
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Patent Information

Application Number
CN202420890457.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-01-14
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

Traditional drying and vacuum dehydration methods have poor dehydration efficiency and effect in rubber processing, especially the moisture on the surface of sheet rubber blocks is difficult to completely dehydrate, resulting in the problem of incomplete dehydration.

Method used

A rubber particle vibration dehydration device for rubber production is designed, using a rubber vibration dehydration tank and a high-frequency vibration conveyor belt, combined with a negative pressure suction port, water dropping and moisture suction on the rubber surface is achieved through high-frequency vibration and negative pressure suction. Improve dehydration efficiency.

Benefits of technology

The dehydration efficiency and effect of rubber is significantly improved in a short period of time, ensuring the complete removal of moisture on the rubber surface, and solving the problem of incomplete dehydration in traditional methods.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of natural rubber processing, in particular to a rubber particle vibration dewatering device for rubber production, which is characterized in that a rubber dewatering feeding end is arranged at the right end of a rubber vibration dewatering box; a rubber dehydration discharge end is arranged at the left end of the rubber vibration dehydration box; a dehydration conveying belt is arranged in the rubber vibration dehydration box; the dewatering conveying belt is supported on the conveying belt driving roller, the conveying belt tensioning roller and the conveying belt supporting roller; conveyor belt vibrators are arranged on the two sides of the top of the dewatering conveyor belt respectively. A plurality of conveyor belt negative pressure plates are supported at the bottom of the dewatering conveyor belt; a dewatering tank is arranged at the bottom of the rubber vibration dewatering box; water outlets are formed in the side surfaces of the dewatering tanks; the conveyor belt driving rollers are arranged on two sides outside the rubber vibration dewatering box; a driving motor is arranged in the conveying belt driving roller; the conveyor belt driving rollers are arranged at the lower parts of the rubber dehydration feeding end and the rubber dehydration discharging end; the transmission belt tensioning roller and the transmission belt supporting roller are arranged on the inner side of the rubber vibration dewatering box, and the problem that the dewatering efficiency and effect are poor in the common airing vacuum dewatering process is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of natural rubber processing, in particular to a rubber particle vibration dehydration device for rubber production. Background Art

[0002] Natural rubber is widely used in daily life, such as rain boots, hot water bottles, elastic bands; surgeon gloves, blood transfusion tubes, condoms used in the medical and health industry; various tires used in transportation; conveyor belts, conveyor belts, acid-resistant and alkali-resistant gloves used in industry; drainage hoses and ammonia bags used in agriculture; sounding balloons for meteorological measurements; sealing and shockproof equipment for scientific experiments; aircraft, tanks, cannons, gas masks used in national defense; even rockets, artificial satellites and spacecraft and other high-tech products cannot do without natural rubber; in the production process of natural rubber, it is necessary to dehydrate the natural rubber particles or rubber sheets before subsequent processing. Since the dehydration process of rubber is an important part of the rubber processing process, the traditional dehydration efficiency of drying and vacuum dehydration is low, and the dehydration effect is poor when the sheet rubber blocks are dehydrated; and the traditional vacuum dehydration method of suction makes it difficult to suck away the water droplets attached to the rubber surface, resulting in incomplete dehydration. Utility Model Content

[0003] The utility model aims to provide a rubber particle vibration dehydration device for rubber production, which solves the problem of poor dehydration efficiency and effect in the common air-drying vacuum dehydration process.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A rubber particle vibration dehydration device for rubber production comprises a rubber vibration dehydration box, a rubber dehydration feeding end, a rubber dehydration discharging end, a dehydration conveyor belt, a conveyor belt driving roller, a transmission belt tension roller, a conveyor belt supporting roller and a dehydration trough; a rubber dehydration feeding end is arranged at the right end of the rubber vibration dehydration box; a rubber dehydration discharging end is arranged at the left end of the rubber vibration dehydration box; a dehydration conveyor belt is arranged inside the rubber vibration dehydration box; the dehydration conveyor belt is supported and arranged on the conveyor belt driving roller, the transmission belt tension roller and the conveyor belt supporting roller; conveyor belt vibrators are arranged on both sides of the top of the dehydration conveyor belt; a plurality of conveyor belt negative pressure plates are supported and arranged on the bottom of the dehydration conveyor belt; a dehydration trough is arranged at the bottom of the rubber vibration dehydration box; a drainage port is arranged on the side of the dehydration trough; the conveyor belt driving rollers are arranged on both sides of the outside of the rubber vibration dehydration box; a driving motor is arranged inside the conveyor belt driving roller; the conveyor belt driving roller is arranged at the lower part of the rubber dehydration feeding end and the rubber dehydration discharging end; the transmission belt tension roller and the conveyor belt supporting roller are arranged on the inner side of the rubber vibration dehydration box.

[0006] Furthermore, the conveyor belt vibrator is arranged on both sides of the top of the rubber vibration dehydration box; a vibration hammer is arranged at the bottom of the conveyor belt vibrator; and the vibration hammer is connected to the high-frequency vibrator through a vibration spring.

[0007] Furthermore, the conveyor belt negative pressure plate support is arranged at the bottom of the dehydration conveyor belt; a plurality of negative pressure suction ports are arranged on the surface of the conveyor belt negative pressure plate; the negative pressure suction port is arranged in a long strip structure; the lower part of the negative pressure suction port is connected to the negative pressure fan; the bottom of the negative pressure fan is connected to a drain pipe; the drain pipe is connected to the dehydration tank.

[0008] Furthermore, a conveyor belt vibration plate is arranged on the inner side of the lower part of the dehydration conveyor belt; the conveyor belt vibration plate is suspended on the vibration plate frame through a chain.

[0009] Furthermore, arc-shaped side strips are respectively arranged at both ends of the conveyor belt vibration plate; and the arc-shaped side strips are arranged upwardly.

[0010] Furthermore, the dehydration conveyor belt is made of elastic rubber structure material; the surface of the dehydration conveyor belt is provided with filter holes

[0011] Compared with the prior art, the utility model can achieve one of the following beneficial effects:

[0012] 1. A rubber dehydration feeding end is arranged at the right end of the rubber vibration dehydration box; a rubber dehydration discharging end is arranged at the left end of the rubber vibration dehydration box; a dehydration conveyor belt is arranged inside the rubber vibration dehydration box; the dehydration conveyor belt support is arranged on the conveyor belt driving roller, the transmission belt tension roller and the conveyor belt support roller; conveyor belt vibrators are arranged on both sides of the top of the dehydration conveyor belt; a plurality of conveyor belt negative pressure plates are arranged on the bottom support of the dehydration conveyor belt; a dehydration trough is arranged at the bottom of the rubber vibration dehydration box; a drainage port is arranged on the side of the dehydration trough; the conveyor belt driving rollers are arranged on both sides of the outside of the rubber vibration dehydration box; a driving motor is arranged inside the conveyor belt driving roller; the conveyor belt driving The movable roller is arranged at the lower part of the rubber dehydration feeding end and the rubber dehydration discharging end; the transmission belt tension roller and the conveyor belt support roller are arranged on the inner side of the rubber vibration dehydration box, so that the rubber blocks or rubber particles to be dehydrated can be conveyed into the rubber vibration dehydration box through the arranged rubber vibration dehydration box through dehydration transmission, and then conveyed into the rubber vibration dehydration box through horizontal transmission. In the rubber vibration dehydration box, the conveyor belt is vibrated at high frequency by the conveyor belt vibrators respectively arranged, so that the water droplets on the rubber surface of the conveyor belt fall off and are absorbed in time by the conveyor belt negative pressure plate after falling; and this process is repeated repeatedly, so the dehydration efficiency of the rubber is improved in a short time.

[0013] 2. The conveyor belt vibrator is arranged on both sides of the top of the rubber vibration dehydration box; a vibration hammer is arranged at the bottom of the conveyor belt vibrator; the vibration hammer is connected to the high-frequency vibrator through a vibration spring, so that high-frequency vibration of the vibration hammer can be achieved to drive the rubber on the dehydration conveyor belt to vibrate, so that the water droplets attached to the rubber surface can more easily fall onto the dehydration conveyor belt for dehydration.

[0014] 3. The conveyor belt negative pressure plate support is arranged at the bottom of the dehydration conveyor belt; a plurality of negative pressure suction ports are arranged on the surface of the conveyor belt negative pressure plate; the negative pressure suction ports are arranged in a long strip structure; the lower part of the negative pressure suction ports is connected to the negative pressure fan; the bottom of the negative pressure fan is connected to a drain pipe; the drain pipe is connected to the dehydration trough, so that the conveyor belt negative pressure plate support is arranged at the bottom of the dehydration conveyor belt, and the negative pressure suction force generated by the negative pressure suction ports can be used to suck the moisture on the surface of the conveyor belt, thereby improving the dehydration efficiency and speed of the rubber.

[0015] 4. A conveyor belt vibration plate is arranged on the inner side of the lower part of the dehydration conveyor belt; the conveyor belt vibration plate is suspended on the vibration plate frame by a chain, so that the back of the dehydration conveyor belt can be continuously vibrated by the arranged conveyor belt vibration plate to shake off the residual water on the dehydration conveyor belt and prepare for the next dehydration.

[0016] 5. The two ends of the conveyor belt vibration plate are respectively provided with arc-shaped side strips; the arc-shaped side strips are arranged upwardly, so as to prevent the vibration of the vibration plate from affecting the rotation of the transmission belt through the arc-shaped side strips at both ends of the conveyor belt vibration.

[0017] 6. The dehydration conveyor belt is made of an elastic rubber structural material; filter holes are arranged on the surface of the dehydration conveyor belt, so that the structural material of the dehydration conveyor belt can be set to an elastic rubber material, so that the dehydration conveyor belt has a certain elasticity to prevent breakage, and the filter holes are arranged on the surface of the dehydration conveyor belt to facilitate water to leak out of the filter holes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model.

[0019] Figure 2 It is a schematic diagram of the partial structure of the rubber vibration dehydration box of the utility model.

[0020] Figure 3 This is a schematic diagram of the vibration plate frame structure of the utility model. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0022] Example 1

[0023] A rubber particle vibration dehydration device for rubber production, comprising a rubber vibration dehydration box 1, a rubber dehydration feed end 2, a rubber dehydration discharge end 3, a dehydration conveyor belt 4, a conveyor belt drive roller 5, a transmission belt tension roller 6, a conveyor belt support roller 7 and a dehydration trough 8; the right end of the rubber vibration dehydration box 1 is provided with a rubber dehydration feed end 2; the left end of the rubber vibration dehydration box 1 is provided with a rubber dehydration discharge end 3; a dehydration conveyor belt 4 is provided inside the rubber vibration dehydration box 1; the dehydration conveyor belt 4 is supported and arranged on the conveyor belt drive roller 5, the transmission belt tension roller 6 and the conveyor belt support roller 7; conveyor belt vibrators 9 are arranged on both sides of the top of the dehydration conveyor belt 4; a plurality of conveyor belt negative pressure plates 10 are supported and arranged at the bottom of the dehydration conveyor belt 4; a dehydration trough 8 is provided at the bottom of the rubber vibration dehydration box 1; a drainage port 8 is provided on the side of the dehydration trough 8 01; the conveyor belt driving roller 5 is arranged on both sides of the outside of the rubber vibration dehydration box 1; the driving motor 501 is arranged inside the conveyor belt driving roller 5; the conveyor belt driving roller 5 is arranged at the lower part of the rubber dehydration feeding end 2 and the rubber dehydration discharging end 3; the transmission belt tension roller 6 and the conveyor belt support roller 7 are arranged on the inner side of the rubber vibration dehydration box 1, so that the rubber blocks or rubber particles to be dehydrated can be sent into the rubber vibration dehydration box through the set rubber vibration dehydration box through dehydration transmission, and then sent into the rubber vibration dehydration box through horizontal transmission. In the rubber vibration dehydration box, the conveyor belt is vibrated at high frequency by the conveyor belt vibrators respectively arranged, so that the water droplets on the rubber surface of the conveyor belt fall off and are absorbed in time by the conveyor belt negative pressure plate after falling; and this process is repeated repeatedly, thereby improving the dehydration efficiency of the rubber in a short time.

[0024] Example 2

[0025] On the basis of Example 1, the conveyor belt vibrator 9 is arranged on both sides of the top of the rubber vibration dehydration box 1; a vibration hammer 901 is arranged at the bottom of the conveyor belt vibrator 9; the vibration hammer 901 is connected to the high-frequency vibrator 902 through a vibration spring 903, and can realize high-frequency vibration through the set vibration hammer, so as to drive the rubber on the dehydration conveyor belt to vibrate, so that the water droplets attached to the rubber surface can more easily fall onto the dehydration conveyor belt for dehydration.

[0026] Example 3

[0027] On the basis of Example 1, the conveyor belt negative pressure plate 10 is supported and arranged at the bottom of the dehydration conveyor belt 4; a plurality of negative pressure suction ports 102 are arranged on the surface of the conveyor belt negative pressure plate 10; the negative pressure suction ports 102 are arranged in a long strip structure; the lower part of the negative pressure suction ports 102 is connected to the negative pressure fan 103; the bottom of the negative pressure fan 103 is connected to a drain pipe 104; the drain pipe 104 is connected to the dehydration trough 8, so that the conveyor belt negative pressure plate can be supported at the bottom of the dehydration conveyor belt, and the negative pressure suction force generated by the negative pressure suction ports can be used to suck the moisture on the surface of the conveyor belt, thereby improving the dehydration efficiency and speed of the rubber.

[0028] Example 4

[0029] On the basis of Example 1, a conveyor belt vibration plate 11 is arranged on the inner side of the lower part of the dehydration conveyor belt 4; the conveyor belt vibration plate 11 is suspended on the vibration plate frame 12 by a chain 1102, so that the back of the dehydration conveyor belt can be continuously vibrated by the arranged conveyor belt vibration plate to shake off the residual water on the dehydration conveyor belt, so as to prepare for the next dehydration.

[0030] Example 5

[0031] On the basis of Example 1, arc-shaped side strips 1101 are respectively provided at both ends of the conveyor belt vibration plate 11; the arc-shaped side strips 1101 are arranged upwardly, so as to prevent the vibration of the vibration plate from affecting the rotation of the transmission belt through the arc-shaped side strips at both ends of the conveyor belt vibration.

[0032] Example 6

[0033] On the basis of Example 1, the dehydration conveyor belt 4 is made of an elastic rubber structural material; filter holes are provided on the surface of the dehydration conveyor belt 4, which can be achieved by setting the structural material of the dehydration conveyor belt to an elastic rubber material, so that the dehydration conveyor belt has a certain elasticity to prevent breakage, and the filter holes are provided on the surface of the dehydration conveyor belt to facilitate water to leak out of the filter holes.

[0034] Although the utility model is described herein with reference to a plurality of illustrative embodiments of the utility model, it should be understood that those skilled in the art may devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, within the scope of the disclosure, drawings, and claims of the present application, various modifications and improvements may be made to the components and / or layout of the subject combination layout. In addition to the modifications and improvements made to the components and / or layout, other uses will also be apparent to those skilled in the art.

Claims

1. A rubber particle vibration dehydration device for rubber production, characterized in that: The invention comprises a rubber vibration dehydration box (1), a rubber dehydration feed end (2), a rubber dehydration discharge end (3), a dehydration conveyor belt (4), a conveyor belt driving roller (5), a transmission belt tension roller (6), a conveyor belt support roller (7) and a dehydration trough (8); the right end of the rubber vibration dehydration box (1) is provided with a rubber dehydration feed end (2); the left end of the rubber vibration dehydration box (1) is provided with a rubber dehydration discharge end (3); a dehydration conveyor belt (4) is provided inside the rubber vibration dehydration box (1); the dehydration conveyor belt (4) is supported on the conveyor belt driving roller (5), the transmission belt tension roller (6) and the conveyor belt support roller (7); the top of the dehydration conveyor belt (4) is provided with a rubber dehydration feed end (2); the rubber dehydration discharge end (3) is provided at the left end of the rubber vibration dehydration box (1); the dehydration conveyor belt (4) is supported on the conveyor belt driving roller (5), the transmission belt tension roller (6) and the conveyor belt support roller (7); the top of the dehydration conveyor belt (4) is provided with a rubber dehydration feed end (2); the rubber dehydration discharge end (3) is provided at the left end of the rubber vibration dehydration box (1); the rubber ... provided with a rubber dehydration feed end (2); the rubber dehydration conveyor belt (4) is provided with a rubber dehydration discharge end (3); the rubber dehydration conveyor belt (4) is provided with a rubber dehydration feed end (2); the Conveyor belt vibrators (9) are arranged on both sides; a plurality of conveyor belt negative pressure plates (10) are arranged on the bottom support of the dewatering conveyor belt (4); a dewatering trough (8) is arranged at the bottom of the rubber vibration dewatering box (1); a drainage port (801) is arranged on the side of the dewatering trough (8); a conveyor belt driving roller (5) is arranged on both sides of the outside of the rubber vibration dewatering box (1); a driving motor (501) is arranged inside the conveyor belt driving roller (5); the conveyor belt driving roller (5) is arranged at the lower part of the rubber dewatering feeding end (2) and the rubber dewatering discharging end (3); a transmission belt tension roller (6) and a conveyor belt support roller (7) are arranged on the inner side of the rubber vibration dewatering box (1).

2. A rubber particle vibration dehydration device for rubber production according to claim 1, characterized in that: The conveyor belt vibrator (9) is arranged on both sides of the top of the rubber vibration dehydration box (1); a vibration hammer (901) is arranged at the bottom of the conveyor belt vibrator (9); and the vibration hammer (901) is connected to the high-frequency vibrator (902) through a vibration spring (903).

3. A rubber particle vibration dehydration device for rubber production according to claim 1, characterized in that: The conveyor belt negative pressure plate (10) is supported and arranged at the bottom of the dewatering conveyor belt (4); a plurality of negative pressure suction ports (102) are arranged on the surface of the conveyor belt negative pressure plate (10); the negative pressure suction ports (102) are arranged in a long strip structure; the lower part of the negative pressure suction ports (102) is connected to the negative pressure fan (103); the bottom of the negative pressure fan (103) is connected to a drainage pipe (104); the drainage pipe (104) is connected to the dewatering tank (8).

4. A rubber particle vibration dehydration device for rubber production according to claim 1, characterized in that: A conveyor belt vibration plate (11) is arranged on the inner side of the lower part of the dehydration conveyor belt (4); the conveyor belt vibration plate (11) is suspended on the vibration plate frame (12) through a chain (1102).

5. A rubber particle vibration dehydration device for rubber production according to claim 4, characterized in that: The conveyor belt vibration plate (11) is provided with arc-shaped side strips (1101) at both ends respectively; the arc-shaped side strips (1101) are arranged upwardly.

6. The device for vibrating and dehydrating rubber particles for rubber production according to claim 1, characterized in that: The dewatering conveyor belt (4) is made of an elastic rubber structural material; filter holes are arranged on the surface of the dewatering conveyor belt (4).