Chilling roller for plastic shaping
By designing the drainage assembly and nozzle structure in the spray-type cooling roller, the cooling efficiency reduction problem caused by coolant accumulation is solved, the rapid discharge of coolant and efficient cooling of the roller surface are achieved, and the cooling efficiency is improved.
Patent Information
- Application Number
- CN202421182729.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the use of the spray-type chilling roller, the accumulation of coolant in the inner cavity of the roller leads to a decrease in cooling efficiency. The prior art cannot effectively solve the problem of how to quickly discharge the accumulated coolant.
A cooling roller structure including a hollow end, a connector, a sealing member, a water inlet pipe and a drain pipe is designed to quickly discharge the coolant through a drainage assembly to avoid accumulation and cool down on the surface of the roller through the spray head.
The rapid discharge of coolant is achieved, the cooling efficiency is improved, the accumulation of heat caused by the accumulation of coolant is avoided, and the overall performance of the cooling roller is improved.
Smart Images

Figure CN222346277U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of a spray-type chilling roller, in particular to a chilling roller for plastic shaping. Background Art
[0002] The chilled roller is also called the cooling roller, including: spray chilled roller, convection chilled roller, etc. Among them, the spray chilled roller is simpler in structure. Generally, a coolant tank is set in the lower half of the outer part of the cooling roller to cool the outer surface of the cooling roller in the rotating state and in the lower half.
[0003] However, when the spray-type chilled roller is in use, the cooling liquid after heat exchange will accumulate in the cooling roller until the cooling liquid after heat exchange gradually occupies half of the volume of the inner cavity of the cooling roller, and then it will be passively discharged to the outside. Since the cooling liquid after heat exchange has a certain temperature, the cooling liquid outside the cooling roller will passively cool down the cooling water accumulated in the inner cavity of the cooling roller and after the heat exchange reaction when cooling the outer surface of the cooling roller. Therefore, the cooling efficiency of the cooling roller has room for further improvement. Utility Model Content
[0004] The purpose of the utility model is to provide a chilling roller for plastic shaping in order to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a chilling roller for plastic shaping, comprising a cooling roller, wherein both ends of the cooling roller are connected with hollow end heads, the hollow end heads are connected with connecting heads through flanges, the connecting heads are rotatably connected with flanges outside the hollow end heads, one end of the connecting head is connected with two plugging members inserted into the inner cavity of the hollow end heads, the ends of the connecting heads are connected with connecting covers, one of the connecting covers is provided with a water inlet pipe port and a No. 1 drainage pipe port, and the other connecting cover is provided with a No. 2 drainage pipe port;
[0006] The cooling roller is internally provided with a drainage component which penetrates the hollow end and extends to the outside of the blocking member, and the drainage component is used to quickly drain the water in the inner cavity of the cooling roller;
[0007] A sleeve assembly is provided at the end of the drainage assembly, and the sleeve assembly is used to protect the outer ends of the drainage pipe and the water inlet pipe.
[0008] As a further solution of the utility model: the drainage assembly includes: a drainage pipe, a receiving plate, an inclined surface, a raised portion and a guide surface;
[0009] The drain pipe is inserted from the outside of the connection cover into the inner cavity of the hollow end head and the connection head, and extends to the inner cavity of the cooling roller. The inner cavity of the cooling roller is provided with a receiving plate, and the top edge of the receiving plate is formed with an inclined surface;
[0010] A bulge protruding upward is formed at the bottom of the inner cavity of the receiving plate, guide surfaces are formed on both sides of the bulge, and a water accumulation space is formed between the guide surface and the end plate of the receiving plate;
[0011] The end of the receiving plate is located in the water accumulation space.
[0012] As a further solution of the utility model: the casing assembly includes: a first support frame and a second support frame;
[0013] The No. 1 support frame is used to protect one end of the drain pipe, and the No. 1 support frame is used to protect one end of the water inlet pipe. The water inlet pipe is inserted into the inner cavity of the connecting head from the outside of the connecting cover and extends to the inner wall of the other connecting cover.
[0014] As a further solution of the utility model: the water inlet pipe is located in the inner cavity of the cooling roller and has a plurality of nozzles equidistantly arranged therein, and the nozzles filled with water are used to cool the rotating cooling roller.
[0015] As a further solution of the utility model: the outer wall of the blocking member is provided with a static sealing member, the inner wall of the hollow end is provided with a dynamic sealing member, and the blocking member is provided with holes and grooves for inserting the drain pipe and the water inlet pipe.
[0016] As a further solution of the utility model: a support ring is formed on the top of the end plate of the receiving plate, the support ring is sleeved on the outside of the water inlet pipe, and the end plate of the receiving plate is located below the support ring and is provided with a connecting hole for inserting the drain pipe.
[0017] As a further solution of the utility model: the bottom end of the receiving plate does not contact the inner wall of the cooling roller.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] By setting up a drainage component, the coolant accumulated in the inner cavity of the cooling roller and undergoing the heat exchange reaction can be quickly discharged, and there will be no problem of an external cooling liquid tank needing to cool down the coolant with heat accumulated in the cooling roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the utility model;
[0021] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0022] Figure 3 For the utility model Figure 2 A partial enlarged view of the middle part;
[0023] Figure 4 For the utility model Figure 2 A partial enlarged view of point B in the middle.
[0024] In the figure: 1. cooling roller; 2. hollow end; 3. connecting head; 4. connecting cover; 5. sealing piece; 6. drain pipe; 7. water inlet pipe; 8. nozzle; 9. receiving plate; 10. inclined surface; 11. raised part; 12. guide surface; 13. support frame No. 1; 14. support frame No. 2. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1 to Figure 4 In the embodiment of the utility model, a chilling roller for plastic shaping includes a cooling roller 1, both ends of the cooling roller 1 are connected with hollow end heads 2, the hollow end heads 2 are connected with connecting heads 3 through flanges, the connecting heads 3 are rotatably connected with the flanges outside thereof, one end of the connecting head 3 is connected with two plugging members 5 inserted into the inner cavity of the hollow end heads 2, the ends of the connecting heads 3 are connected with connecting covers 4, one connecting cover 4 is provided with a water inlet and a No. 1 drainage pipe port, and the other connecting cover 4 is provided with a No. 2 drainage pipe port;
[0027] A drainage component is installed inside the cooling roller 1, which passes through the hollow end 2 and extends to the outside of the blocking member 5. The drainage component is used to quickly drain the water in the inner cavity of the cooling roller 1;
[0028] A sleeve assembly is provided at the end of the drainage assembly, and the sleeve assembly is used to protect the outer ends of the drainage pipe 6 and the water inlet pipe 7.
[0029] In this embodiment: when the device is used to cool plastic products, the water inlet pump connected to the water inlet pipe 7 is turned on, the water inlet pump pumps cooling water into the interior of the water inlet pipe 7, and sprays it into the inner wall surface of the cooling roller 1 through the nozzle 8, so as to quickly cool the cooling roller 1, so that the plastic products passing through the outer surface of the cooling roller 1 are quickly cooled and formed, and the cooling water that contacts the inner wall of the cooling roller 1 falls downward after a heat exchange reaction and falls into the drainage component. The drainage component extracts the cooling water after the heat exchange and discharges it to the outside of the device, thereby avoiding the accumulation of cooling water on the inner wall of the cooling roller 1 after the heat exchange.
[0030] Please refer to Figure 2 and Figure 3, the drainage assembly includes: a drainage pipe 6, a receiving plate 9, an inclined surface 10, a raised portion 11 and a guide surface 12;
[0031] The drain pipe 6 is inserted from the outside of the connection cover 4 into the inner cavity of the hollow end head 2 and the connection head 3, and extends to the inner cavity of the cooling roller 1. The inner cavity of the cooling roller 1 is provided with a receiving plate 9, and the top edge of the receiving plate 9 is formed with a slope 10;
[0032] A bulge 11 protruding upward is formed at the bottom of the inner cavity of the receiving plate 9, and guide surfaces 12 are formed on both sides of the bulge 11, and a water accumulation space is formed between the guide surface 12 and the end plate of the receiving plate 9;
[0033] The end of the receiving plate 9 is located in the water accumulation space.
[0034] In this embodiment: when the cooling water after heat exchange is discharged, the drainage pump connected to the drainage pipe 6 is started, and the drainage pump pumps out the cooling water accumulated in the water accumulation space through the drainage pipe 6;
[0035] After the cooling water cools the inner wall of the cooling roller 1, the cooling water falls downward into the receiving plate 9 under the action of gravity. When part of the cooling water contacts the inclined surface 10 and the raised portion 11, the cooling water is guided into the water accumulation space through the contact between the inclined surface 10 and the guide surface 12, so that the drain pipe 6 can better extract the cooling water after heat exchange.
[0036] Please refer to Figure 3 , the casing assembly includes: a first support frame 13 and a second support frame 14;
[0037] The No. 1 support frame 13 is used to protect one end of the drain pipe 6 , and the No. 1 support frame 13 is used to protect one end of the water inlet pipe 7 . The water inlet pipe 7 is inserted into the inner cavity of the connector 3 from the outside of the connecting cover 4 and extends to the inner wall of the other connecting cover 4 .
[0038] In this embodiment: a No. 1 support frame 13 with a hollow structure is connected to a water inlet pipe opening on a connecting cover 4, and two No. 2 support frames 14 are respectively connected to the drainage pipe openings on the two connecting covers 4. Therefore, the No. 1 support frame 13 and the No. 2 support frame 14 are fixedly connected to the connecting cover 4, which can protect the position where the drainage pipe 6 and the water inlet pipe 7 enter the interior of the device.
[0039] Please refer to Figure 2 The water inlet pipe 7 is located in the inner cavity of the cooling roller 1 and is equidistantly provided with a plurality of nozzles 8. The nozzles 8 filled with water are used to cool the rotating cooling roller 1.
[0040] In this embodiment: the water pump connected to the water inlet pipe 7 is started. Under the pressure of the water pump, cooling water enters the interior of the water inlet pipe 7 and is sprayed out from multiple nozzles 8. The sprayed cooling water contacts the inner wall surface of the cooling roller 1, thereby achieving a heat exchange cooling effect.
[0041] Please refer to Figure 3 The outer wall of the plugging member 5 is provided with a static seal, the inner wall of the hollow end 2 is provided with a dynamic seal, and the plugging member 5 is provided with holes and grooves for inserting the water supply and drainage pipe 6 and the water inlet pipe 7.
[0042] In this embodiment: when the hollow end head 2 rotates with the cooling roller 1, the static seal on the blocking member 5 and the dynamic seal on the outer wall of the hollow end head 2 always keep in contact with each other, thereby achieving a rotating sealing effect;
[0043] The drain pipe 6 and the water inlet pipe 7 are inserted into the device from the outside, and the holes and grooves on the blocking member 5 can avoid the problem of the drain pipe 6 and the water inlet pipe 7 being blocked during insertion.
[0044] Please refer to Figure 2 A support ring is formed on the top of the end plate of the receiving plate 9, and the support ring is sleeved on the outside of the water inlet pipe 7. The end plate of the receiving plate 9 is located below the support ring and is provided with a connecting hole for inserting the water supply and drainage pipe 6.
[0045] In this embodiment: the receiving plate 9 is connected to the water inlet pipe 7 and the drain pipe 6, and the water inlet pipe 7 and the drain pipe 6 will not rotate with the cooling roller 1, so the receiving plate 9 always remains stationary, and can receive the cooling water dripping downwards no matter how the cooling roller 1 rotates.
[0046] Please refer to Figure 2 , the bottom end of the receiving plate 9 does not contact the inner wall of the cooling roller 1.
[0047] In this embodiment, reducing the contact area between the receiving plate 9 and the cooling roller 1 can better reduce the friction between the two, thereby further reducing wear.
[0048] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A chilling roller for plastic shaping, comprising a chilling roller (1), wherein both ends of the chilling roller (1) are connected to hollow ends (2), characterized in that: The hollow end (2) is connected to a connector (3) via a flange, the connector (3) is rotatably connected to an external flange, one end of the connector (3) is connected to two plugging members (5) inserted into the inner cavity of the hollow end (2), the ends of the connector (3) are connected to connecting covers (4), one of the connecting covers (4) is provided with a water inlet and a first drain outlet, and the other of the connecting covers (4) is provided with a second drain outlet; A drainage component is installed inside the cooling roller (1), which passes through the hollow end (2) and extends to the outside of the blocking member (5), and the drainage component is used to quickly drain water from the inner cavity of the cooling roller (1); A sleeve assembly is provided at the end of the drainage assembly, and the sleeve assembly is used to protect the outer ends of the drainage pipe (6) and the water inlet pipe (7).
2. A chilled roller for plastic shaping according to claim 1, characterized in that: The drainage assembly comprises: a drainage pipe (6), a receiving plate (9), an inclined surface (10), a raised portion (11) and a guide surface (12); The drainage pipe (6) is inserted from the outside of the connection cover (4) into the inner cavity of the hollow end head (2) and the connection head (3), and extends to the inner cavity of the cooling roller (1); the inner cavity of the cooling roller (1) is provided with a receiving plate (9), and the top edge of the receiving plate (9) is formed with a bevel (10); A raised portion (11) protruding upward is formed at the bottom of the inner cavity of the receiving plate (9), guide surfaces (12) are formed on both sides of the raised portion (11), and a water accumulation space is formed between the guide surfaces (12) and the end plate of the receiving plate (9); The end of the receiving plate (9) is located in the water accumulation space.
3. A chilled roller for plastic shaping according to claim 1, characterized in that: The casing assembly comprises: a first support frame (13) and a second support frame (14); The first support frame (13) is used to protect one end of the drainage pipe (6), and the first support frame (13) is used to protect one end of the water inlet pipe (7). The water inlet pipe (7) is inserted from the outside of the connection cover (4) into the inner cavity of the connection head (3) and extends to the inner wall of the other connection cover (4).
4. A chilled roller for plastic shaping according to claim 3, characterized in that: The water inlet pipe (7) is located in the inner cavity of the cooling roller (1) and has a plurality of nozzles (8) arranged at equal intervals. The nozzles (8) filled with water are used to cool the cooling roller (1) in a rotating state.
5. A chilled roller for plastic shaping according to claim 1, characterized in that: The outer wall of the blocking member (5) is provided with a static sealing member, the inner wall of the hollow end head (2) is provided with a dynamic sealing member, and the blocking member (5) is provided with holes and grooves for inserting the drainage pipe (6) and the water inlet pipe (7).
6. A chilled roller for plastic shaping according to claim 2, characterized in that: A support ring is formed on the top of the end plate of the receiving plate (9), the support ring is sleeved on the outside of the water inlet pipe (7), and a connection hole for inserting the drain pipe (6) is provided on the end plate of the receiving plate (9) below the support ring.
7. A chilled roller for plastic shaping according to claim 6, characterized in that: The bottom end of the receiving plate (9) does not contact the inner wall of the cooling roller (1).
Citation Information
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