Antistatic comfortable polyester fabric
By designing a combined braided structure of discharge grooves, discharge holes and conductive parts in polyester fabrics, the electrostatic problem of chemical fiber fabrics is solved, breathability and conductivity are improved, anti-static effect is achieved, and the comfort and durability of the fabric is improved. .
Patent Information
- Application Number
- CN202420343233.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-02-23
AI Technical Summary
Chemical fiber fabrics are prone to static electricity during use, affecting comfort, especially in the dry season, due to poor breathability of chemical fibers, it is difficult to release charge.
An antistatic comfortable polyester fabric was designed, and a combination of antistatic yarn and breathable comfortable yarn was woven by setting discharge grooves and discharge holes in the inner and outer layers, and introducing conductive parts between the two layers. Improves the breathability and conductivity of the fabric to promote charge release.
It effectively improves the breathability and anti-static effect of the fabric, prevents charge accumulation, and enhances the overall comfort and durability of the fabric.
Smart Images

Figure CN222346469U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabrics, and more specifically, to antistatic and comfortable polyester fabrics. Background Art
[0002] Fabric is usually a sheet material formed by long and soft yarns through different weaving methods, and is usually used to make various types of clothing and accessories.
[0003] With the continuous improvement of productivity, the types of fabrics have become more diverse. According to the materials, fabrics are roughly divided into chemical fiber fabrics and natural fabrics. Chemical fiber fabrics account for an increasingly large proportion of the total amount of fabrics, among which polyester fabrics are widely used in clothing and industrial products.
[0004] In order to ensure the durability of the embroidered fabric used to make clothing, some chemical fibers are often added to the fabric. The clothing fabric will constantly rub against the body surface during use. In the autumn and winter seasons, the weather is relatively dry, and the friction between the fabric and the body surface will generate static electricity. However, the air permeability of chemical fibers is poor, making it difficult to release the charge generated by the friction of the fabric, affecting the comfort of the fabric. Therefore, a structure is set to solve the problem that the fabric with chemical fibers is prone to static electricity during use.
[0005] Therefore, new solutions need to be proposed to solve this problem. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model aims to provide an antistatic and comfortable polyester fabric.
[0007] The above-mentioned technical purpose of the utility model is achieved through the following technical scheme: the antistatic comfortable polyester fabric comprises an inner layer and an outer layer fixedly connected to each other, a plurality of discharge grooves 1 are provided on the end surface of the inner layer close to the outer layer, a plurality of discharge grooves 2 are provided on the other end surface of the inner layer, the projection surface of the discharge grooves 1 overlaps with the projection surface of the discharge grooves 2, the yarn count at the bottom of the discharge grooves 1 and the discharge grooves 2 is lower than the yarn count of other parts of the inner layer, a plurality of conductive parts are fixedly connected to the end surface of the inner layer close to the outer layer, and the conductive parts are against the end surface of the outer layer close to the inner layer.
[0008] The utility model is further configured as follows: a plurality of discharge holes 1 are opened on the outer layer, the discharge holes 1 are arranged away from the conductive member, a plurality of discharge holes 2 are opened on the inner layer, and the projection surface of the discharge holes 2 is located within the projection surface of the conductive member.
[0009] The utility model is further configured as follows: the conductive member is woven from conductive yarns, and the conductive yarns are blended with silver fibers.
[0010] The utility model is further configured as follows: the outer layer adopts a plain weave, and the inner layer adopts a twill weave.
[0011] The utility model is further configured as follows: the warp and weft yarns of the outer layer are configured as antistatic yarns, and the warp and weft yarns of the inner layer are configured as breathable and comfortable yarns.
[0012] The utility model is further configured as follows: the breathable and comfortable yarn comprises a high-elastic yarn core and a soft covering yarn spirally wound on the outside thereof; the high-elastic yarn core is formed by twisting a plurality of polyester fibers, and the soft covering yarn is formed by twisting a plurality of cotton fibers.
[0013] The utility model is further configured as follows: the antistatic yarn is formed by twisting a first core yarn and a second core yarn, the first core yarn is formed by twisting a plurality of graphene fibers, the second core yarn is formed by twisting a plurality of polyester shaped fibers, and the cross-section of the polyester shaped fibers is configured as a hexalobal shape.
[0014] In summary, the utility model has the following beneficial effects: a plurality of discharge holes 1 and a plurality of discharge holes 2 are respectively provided on the outer layer and the inner layer, and a discharge groove 1 and a discharge groove 2 are provided on the two side end faces of the inner layer, and the air permeability at the bottom of the discharge groove 1 and the discharge groove 2 is better than that of other parts of the inner layer, and the efficiency of the charge release inside the fabric is improved by improving the overall air permeability of the fabric, thereby achieving an anti-static effect, and the conductive member located between the outer layer and the inner layer can effectively guide the charge inside the fabric to be discharged to the outside of the fabric, further improving the overall anti-static effect of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is an exploded view of the utility model;
[0017] Figure 3 This is a slice diagram of the breathable and comfortable yarn of the utility model;
[0018] Figure 4 This is a cross-sectional view of the antistatic yarn of the utility model.
[0019] In the figure: 1, outer layer; 101, discharge hole one; 2, inner layer; 201, discharge hole two; 202, discharge groove two; 203, discharge groove one; 3, conductive part; 4, breathable and comfortable yarn; 5, polyester fiber; 6, cotton fiber; 7, antistatic yarn; 8, first core yarn; 9, second core yarn. DETAILED DESCRIPTION
[0020] The utility model is described in detail below in conjunction with the accompanying drawings and embodiments.
[0021] Antistatic comfortable polyester fabric, such as Figure 1 and Figure 2 As shown, it includes an inner layer 2 and an outer layer 1 which are fixedly connected to each other, a plurality of discharge grooves 1 203 are provided on the end surface of the inner layer 2 close to the outer layer 1, and a plurality of discharge grooves 2 202 are provided on the other end surface of the inner layer 2, the projection surface of the discharge groove 1 203 overlaps with the projection surface of the discharge groove 2 202, the yarn count at the bottom of the discharge groove 1 203 and the discharge groove 2 202 is lower than the yarn count of other parts of the inner layer 2, and a plurality of conductive members 3 are fixedly connected to the end surface of the inner layer 2 close to the outer layer 1, the conductive members 3 are offset against the end surface of the outer layer 1 close to the inner layer 2, the yarn count at the bottom of the discharge groove 1 203 and the discharge groove 2 202 becomes smaller, resulting in improved overall air permeability of the inner layer 2, and the effect of releasing charges is achieved by improving the overall air permeability of the fabric, and charges are not easily accumulated inside the fabric, and the conductive members 3 located between the inner layer 2 and the outer layer 1 can transfer charges to the inner layer 2 or the outer layer 1 for charge transfer and release.
[0022] like Figure 1 , Figure 2 and Figure 3 As shown, the inner layer 2 is woven from breathable and comfortable yarn 4, a number of polyester fibers 5 and a number of cotton fibers 6 are respectively put into a twisting machine for twisting to obtain a high-elastic yarn core and a soft coated yarn, the high-elastic yarn core and the soft coated yarn are fed into a mule spinning machine, and the soft coated yarn is spirally wound around the outer layer 1 of the high-elastic yarn core by the mule spinning process, the high strength and good elasticity of the polyester fiber 5 are utilized to ensure that the breathable and comfortable yarn 4 has good yarn strength and elasticity, the soft and porous characteristics of the cotton fiber 6 are utilized to ensure the air permeability and comfort of the breathable and comfortable yarn 4, the breathable and comfortable yarn 4 is fed into an air-jet loom, and the soft, warm and comfortable inner layer 2 is stably woven in accordance with the organization sequence of the twill weave, and the acid slurry is printed on the end surface of the inner layer 2 by a printing machine, and the acid slurry is acid-etching resistant The cotton fiber 6 with poor acid resistance retains the polyester fiber 5 with good acid resistance. The yarn count of the acid-etched part of the inner layer 2 becomes smaller, and a plurality of discharge grooves 1 203 and a plurality of discharge grooves 202 are formed on the end faces of both sides of the inner layer 2. The projection surfaces of the discharge grooves 1 203 and the discharge grooves 202 coincide with each other, and the weaving density at the bottom of the discharge grooves 1 203 and the discharge grooves 202 remains unchanged, but the yarn count becomes smaller, and its air permeability is improved. By improving the overall air permeability of the inner layer 2, the charge can be better released, thereby improving the overall anti-static effect of the fabric, and then a laser punching machine is used to open a plurality of discharge holes 201 on the end face of the inner layer 2, and the discharge holes 201 are set away from the discharge grooves 1 203 and the discharge grooves 202.
[0023] like Figure 1 and Figure 2As shown, preferably, the notch shape of the discharge groove 1 203 and the discharge groove 202 is a continuous V-shape, and the notch shape can increase the groove length of the discharge groove 1 203 and the discharge groove 202, so that the charges accumulated inside the fabric can be better discharged by increasing the area of the groove.
[0024] like Figure 1 , Figure 2 and Figure 4 As shown, the outer layer 1 is woven from antistatic yarn 7, and a plurality of graphene fibers and a plurality of polyester shaped fibers are respectively put into a twisting machine for twisting to obtain a first core yarn 8 and a second core yarn 9, and the first core yarn 8 and the second core yarn 9 are fed into the twisting machine for twisting to obtain an antistatic yarn 7, and the good charge discharge property of the graphene fiber is used to enhance the conductivity of the fabric, wherein the cross section of the polyester shaped fiber is set to a hexalobal shape, and after the fiber is shaped, its surface area and voids increase, and the moisture regain of the fabric increases, and the more complex the cross section, the higher the moisture regain, and the hexalobal shape. The moisture regain of the leaf-shaped cross-section can reach 5.2%, while that of the circular cross-section fabric is only 4.8%. Due to the increased hygroscopicity of the special-shaped fibers, the antistatic effect is improved. The antistatic yarn 7 is fed into the air-jet loom, and a strong outer layer 1 is woven stably and stepwise according to the structure of the plain weave. A laser punching machine is used to laser punch a number of discharge holes 101 on the end face of the outer layer 1. The discharge holes 101 and the discharge holes 201 can improve the overall air permeability of the fabric, better guide the charge, and achieve an antistatic effect.
[0025] like Figure 1 and Figure 2 As shown, the conductive member 3 is woven from conductive yarns, which are blended from nylon fibers and silver fibers. The good wear resistance of nylon fibers can ensure that the conductive member 3 has a long service life. Silver fibers, as metal fibers, have excellent conductivity and can effectively guide the charges inside the fabric to transfer to the inner layer 2 and the outer layer 1, thereby improving the overall antistatic effect of the fabric. The conductive member 3 is fixedly connected to the inner layer 2 by gluing or sewing with a sewing machine, and the conductive member 3 covers the discharge hole 201. The projection surface of the discharge hole 201 is located within the projection surface of the conductive member 3. The charges on the conductive member 3 are discharged to the fabric through the discharge hole 201.
[0026] like Figure 1 and Figure 2 As shown, when the inner layer 2 and the outer layer 1 are fixedly connected, the end face of the inner layer 2 with the conductive part 3 is facing upward, and the inner layer 2 is laid flat on a horizontal workbench, the outer layer 1 is moved closer to the inner layer 2, the end face of the outer layer 1 close to the inner layer 2 is against the conductive part 3, and a plurality of discharge holes 101 are arranged away from the conductive part 3, and finally the inner layer 2 and the outer layer 1 are fixedly connected by gluing or sewing with a sewing machine, thereby completing the processing and production of the antistatic and comfortable polyester fabric.
[0027] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An antistatic and comfortable polyester fabric, comprising an inner layer (2) and an outer layer (1) fixedly connected to each other, characterized in that: The inner layer (2) is provided with a plurality of discharge grooves 1 (203) on the end surface close to the outer layer (1), and the inner layer (2) is provided with a plurality of discharge grooves 2 (202) on the other end surface, the projection surface of the discharge grooves 1 (203) overlaps with the projection surface of the discharge grooves 2 (202), the yarn count at the bottom of the discharge grooves 1 (203) and the discharge grooves 2 (202) is lower than the yarn count of other parts of the inner layer (2), and the inner layer (2) is fixedly connected with a plurality of conductive parts (3) on the end surface close to the outer layer (1), and the conductive parts (3) abut against the end surface of the outer layer (1) close to the inner layer (2).
2. The antistatic and comfortable polyester fabric according to claim 1, characterized in that: The outer layer (1) is provided with a plurality of discharge holes one (101), the discharge holes one being arranged away from the conductive member (3), and the inner layer (2) is provided with a plurality of discharge holes two (201), the projection surface of the discharge holes two (201) being located within the projection surface of the conductive member (3).
3. The antistatic and comfortable polyester fabric according to claim 1, characterized in that: The outer layer (1) adopts a plain weave, and the inner layer (2) adopts a twill weave.
4. The antistatic and comfortable polyester fabric according to claim 1, characterized in that: The warp and weft yarns of the outer layer (1) are configured as antistatic yarns (7), and the warp and weft yarns of the inner layer (2) are configured as breathable and comfortable yarns (4).
5. The antistatic and comfortable polyester fabric according to claim 4, characterized in that: The breathable and comfortable yarn (4) comprises a high-elastic yarn core and a soft covering yarn spirally wound on the outside thereof, wherein the high-elastic yarn core is formed by twisting a plurality of polyester fibers (5), and the soft covering yarn is formed by twisting a plurality of cotton fibers (6).
6. The antistatic and comfortable polyester fabric according to claim 4, characterized in that: The antistatic yarn (7) is formed by twisting a first core yarn (8) and a second core yarn (9), wherein the first core yarn (8) is formed by twisting a plurality of graphene fibers, and the second core yarn (9) is formed by twisting a plurality of polyester shaped fibers, wherein the cross-section of the polyester shaped fibers is set to be hexalobular.