Remote control device for explosion-proof diesel monorail crane
Through wireless remote control technology, safe operation of explosion-proof diesel engine monorail cranes is solved, and the safety problem of drivers in multiple tasks is improved in dangerous environments, improving work efficiency and safety and reducing costs.
Patent Information
- Application Number
- CN202420746714.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-11
AI Technical Summary
When the explosion-proof diesel engine monorail crane is operated in a dangerous environment, the driver needs to perform multiple tasks, which increases the working intensity and safety risks, especially in tilted tunnels, which are prone to out-of-control accidents, which affects the work progress and endangers the driver's safety.
Using wireless remote control technology, the control command is converted into operation signals through the remote control transmitting device and sent to the remote control receiving device. The receiving device then converts the signal into control instructions to control the entire vehicle ECU to achieve long-distance safe operation.
It effectively avoids potential dangers for operators in hazardous areas, maximizes the protection of life and property safety, improves work efficiency, reduces mechanical loss and equipment failure risks, and reduces production costs.
Smart Images

Figure CN222348543U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of monorail cranes, in particular to an explosion-proof diesel engine monorail crane locomotive remote control device. Background Art
[0002] The explosion-proof diesel engine monorail crane is a kind of lifting equipment widely used in dangerous environments, mainly suitable for production sites in industries such as petroleum, chemical industry, and coal mining. It can perform lifting and transportation work in dangerous environments, and also has the function of personnel transportation.
[0003] At present, the explosion-proof diesel engine monorail crane locomotives used in coal mines often have a cab (usually two), and the driver needs to sit in the cab and control the forward, backward, lifting and transportation operations of the explosion-proof diesel engine monorail crane locomotive through the operating handle. During the lifting and transportation operation, at least one person is required to cooperate with the driver to ensure safety. However, if the number of staff is insufficient, the driver has to perform more tasks, including going back and forth between the cab and the lifting of materials, which increases the driver's workload and work intensity.
[0004] In addition, explosion-proof diesel engine monorail cranes sometimes encounter inclined lanes during work. If they encounter inclined lanes, some dangerous situations are likely to occur, such as monorail cranes losing control, or even running away. These accidents not only affect the progress of work, but also easily cause accidents and injuries to the driver in the cab. Utility Model Content
[0005] In order to overcome the deficiencies in the above-mentioned prior art, the utility model provides a remote control device for explosion-proof diesel engine monorail crane locomotive. The device adopts wireless remote control technology, and converts the control instruction into an operation signal through the remote control transmitting device and transmits it to the remote control receiving device, and the remote control receiving device converts the received operation signal into a corresponding control instruction and sends it to the vehicle ECU, thereby controlling the explosion-proof diesel engine monorail crane locomotive to execute the corresponding control instruction, so that the operator can control the explosion-proof diesel engine monorail crane locomotive to work within a safe distance, avoiding the potential danger of the operator operating the explosion-proof diesel engine monorail crane locomotive in a dangerous working area, and protecting the life and property safety of the staff.
[0006] The technical solution adopted by the utility model is:
[0007] The utility model provides an explosion-proof diesel engine monorail crane locomotive remote control device, including the whole vehicle ECU of the explosion-proof diesel engine monorail crane locomotive, and also includes a remote control transmitting device and a remote control receiving device used in conjunction; the remote control receiving device is connected to the whole vehicle ECU signal;
[0008] The remote control transmitting device is used for the user to send control instructions to the explosion-proof diesel engine monorail crane locomotive, and is used to convert the control instructions sent by the user into operation signals and transmit the operation signals to the remote control receiving device;
[0009] The remote control receiving device is used to receive the operation signal and convert it into a corresponding control instruction, and send the converted control instruction to the vehicle ECU so that the vehicle ECU controls the explosion-proof diesel engine monorail crane locomotive to execute the corresponding control instruction.
[0010] Furthermore, the remote control transmitting device includes a button unit, a control module, a signal transmitting module, a power module and a first voltage conversion module;
[0011] A key unit is used for the user to send control commands to the explosion-proof diesel engine monorail crane locomotive;
[0012] The control module is connected to the key unit, and is used to receive the control instruction sent by the key unit, and is used to convert the received control instruction into an operation signal;
[0013] The signal transmitting module is connected to the control module and is used to transmit the operation signal converted by the control module to the remote control receiving device;
[0014] A power module, used to provide 5V power;
[0015] The first voltage conversion module is connected to the power module and is used to convert the power 5V provided by the power module into the power 3.3V;
[0016] The first voltage conversion module is electrically connected to the signal transmission module;
[0017] The power module is electrically connected to the key unit and the control module.
[0018] Further, the remote control receiving device includes a signal receiving module, a signal processing module, a second voltage conversion module, a third voltage conversion module and a signal output module;
[0019] The signal receiving module is used in conjunction with the signal transmitting module;
[0020] The signal processing module is connected to the signal receiving module, and is used to receive the operation signal transmitted by the signal transmitting module through the signal receiving module, and is also used to convert the received operation signal into a control instruction;
[0021] The signal processing module is connected to the signal output module and is used to transmit the converted control instructions to the signal output module;
[0022] The signal output module is connected to the vehicle ECU and is used to amplify the transmitted control instructions and send them to the vehicle ECU, so that the vehicle ECU can control the explosion-proof diesel engine monorail crane to execute the corresponding control instructions;
[0023] The second voltage conversion module is used to connect to the vehicle power supply of the explosion-proof diesel engine monorail crane locomotive. The vehicle power supply is a 24V power supply, and converts the 24V power supply into a 5V power supply to provide a 5V power supply for the signal processing module of the remote control receiving device;
[0024] The third voltage conversion module is connected to the second voltage conversion module, and is used to convert the 5V power converted by the second voltage conversion module into a 3.3V power supply, so as to provide a 3.3V power supply for the signal receiving module.
[0025] Further, the button unit includes a work button, an engine ignition button, a forward button, a horn button, a stop button, a reverse button, a first up button, a second up button, a third up button, a fourth up button, a fifth up button, a first down button, a second down button, a third down button, a fourth down button, a fifth down button, a first standby button, and a second standby button;
[0026] The work key is used for the user to send locomotive start control instructions;
[0027] The engine ignition key is used for the user to send a control command to ignite the locomotive engine;
[0028] The forward key is used for the user to send locomotive forward control instructions;
[0029] The whistle button is used for the user to send locomotive whistle control instructions;
[0030] The stop button is used for the user to send a locomotive stop control command;
[0031] The back button is used for the user to send a locomotive back control command;
[0032] The first up key is used for the user to send a control command for the locomotive to rise at the first gear speed;
[0033] The second up key is used for the user to send a control command for the locomotive to rise at the second gear speed;
[0034] The third up button is used for the user to send a control command for the locomotive to rise at the third gear speed;
[0035] The fourth up key is used for the user to send a control command for the locomotive to rise at the fourth gear speed;
[0036] The fifth up key is used for the user to send a control command for the locomotive to rise at the fifth speed;
[0037] The first descending key is used for the user to send a control instruction for the locomotive to descend at the first gear speed;
[0038] The second down button is used for the user to send a control command for the locomotive to descend at the second gear speed;
[0039] The third descending key is used for the user to send a control command for the locomotive to descend at the third gear speed;
[0040] The fourth descending key is used for the user to send a control command for the locomotive to descend at the fourth gear speed;
[0041] The fifth down button is used for the user to send a control command for the locomotive to descend at the fifth speed;
[0042] The first standby key is used for the user to send a locomotive first standby function control command;
[0043] The second standby key is used for the user to send a second standby function control instruction for the locomotive.
[0044] Furthermore, the button unit also includes a power button, which is used for the user to control the power on and off of the remote control transmitting device.
[0045] Furthermore, the remote control transmitting device also includes a signal indication module, which includes a power indicator light, a working indicator light, a fault indicator light and an undervoltage indicator light;
[0046] The power indicator light is connected in series with the power module and is used to indicate that the power module is in a state of supplying power to the remote control transmitting device;
[0047] The working indicator light is connected to the control module and is used to indicate that the locomotive is in working status;
[0048] The fault indicator light is connected to the control module and is used to indicate the state in which the signal transmitting module fails to send an operation signal;
[0049] The undervoltage indicator light is connected to the control module and is used to indicate insufficient voltage of the power module.
[0050] Further, the power module includes a battery interface JP1, the battery interface JP1 is used to connect to an external 5V battery, the 1st pin of the battery interface JP1 is connected to the negative electrode access end of the first switch SW1, the negative electrode output end of the first switch SW1 is connected to the first end of the first resistor R1, the negative electrode of the first capacitor CE1 and the first end of the second capacitor C1, the first end of the first resistor R1, the negative electrode of the first capacitor CE1 and the first end of the second capacitor C1 are all grounded, the 2nd pin of the battery interface JP1 is connected to the positive electrode access end of the first switch SW1, the positive electrode output end of the first switch SW1 is connected to the anode of the first diode L1, the positive electrode of the first capacitor CE1 and the second end of the second capacitor C1, the cathode of the first diode L1 is connected to the second end of the first resistor R1, and the positive electrode of the first capacitor CE1 is connected to the second end of the second capacitor C1 to lead out a power supply 5V output end; the first switch SW1 is the power button, and the first diode L1 is the power indicator light;
[0051] The first voltage conversion module includes a chip U12, the Vin pin of the chip U12 is connected to the positive electrode of the fifth capacitor CE3 and the first end of the seventh capacitor C4, the Vin pin of the chip U12, the positive electrode of the fifth capacitor CE3 and the first end of the seventh capacitor C4 are all connected to the 5V output end of the power supply, the GND pin of the chip U12, the negative electrode of the fifth capacitor CE3 and the second end of the seventh capacitor C4 are all grounded, the Vout pin of the chip U12 is connected to the positive electrode of the third capacitor CE2 and the first end of the sixth capacitor C3, and the Vout pin of the chip U12, the positive electrode of the third capacitor CE2 and the first end of the sixth capacitor C3 are connected to lead out a 3.3V output end of the power supply; the negative electrode of the third capacitor CE2 and the second end of the sixth capacitor C3 are both grounded.
[0052] Furthermore, the control module includes a single-chip microcomputer U11, wherein the pin 1 of the single-chip microcomputer U11 is connected to the first end of the fifth resistor R5 and the first end of the fourth capacitor C2, the second end of the fifth resistor R5 is connected to the power supply 5V output end of the power supply module, and the second end of the fourth capacitor C2 is grounded; the pin 2 of the single-chip microcomputer U11 is connected to the undervoltage indicator light in the signal indication module, the pin 3 of the single-chip microcomputer U11 is connected to the fault indicator light in the signal indication module, and the pin 4 of the single-chip microcomputer U11 is connected to the working indicator light in the signal indication module ; Pin 5 of the single-chip microcomputer U11 is connected to the fifth up key in the key unit, pin 6 of the single-chip microcomputer U11 is connected to the forward key in the key unit, pin 7 of the single-chip microcomputer U11 is connected to the third down key in the key unit, and pin 8 of the single-chip microcomputer U11 is connected to the back key in the key unit; pins 10 and 11 of the single-chip microcomputer U11 are both connected to the 5V output terminal of the power module, pin 12 of the single-chip microcomputer U11 is grounded, and pins 13 and 14 of the single-chip microcomputer U11 are both connected to the signal transmission module; Pin 19 is connected to the first spare key in the key unit, pin 20 of the single-chip U11 is connected to the third rising key in the key unit, pin 21 of the single-chip U11 is connected to the second spare key in the key unit, pin 22 of the single-chip U11 is connected to the first rising key in the key unit, pin 23 of the single-chip U11 is connected to the second rising key in the key unit, pin 24 of the single-chip U11 is connected to the fifth falling key in the key unit, pin 25 of the single-chip U11 is connected to the fourth falling key in the key unit, and pin 26 of the single-chip U11 is connected to the fourth falling key in the key unit. Pin 26 of the microcontroller U11 is connected to the whistle key in the key unit, pin 27 of the microcontroller U11 is connected to the stop key in the key unit, pin 28 of the microcontroller U11 is connected to the second down key in the key unit, pin 29 of the microcontroller U11 is connected to the engine ignition key in the key unit, pin 30 of the microcontroller U11 is connected to the fourth up key in the key unit, pin 31 of the microcontroller U11 is connected to the first down key in the key unit, and pin 32 of the microcontroller U11 is connected to the work key in the key unit.
[0053] It can be seen from the above technical solutions that the utility model has the following advantages:
[0054] The utility model adopts wireless remote control technology, and converts control instructions into operation signals through a remote control transmitting device and transmits them to a remote control receiving device, and the remote control receiving device converts the received operation signals into corresponding control instructions and sends them to the vehicle ECU, thereby controlling the explosion-proof diesel engine monorail crane locomotive to execute the corresponding control instructions, so that the operator can control the explosion-proof diesel engine monorail crane locomotive to work within a safe distance, avoiding the potential danger of the operator operating the explosion-proof diesel engine monorail crane locomotive in a dangerous working area, and protecting the life and property safety of the staff to the greatest extent.
[0055] Moreover, the utility model adopts wireless remote control to control the explosion-proof diesel engine monorail crane locomotive to work, which improves work efficiency while reducing the risk of mechanical loss and equipment failure during the work process as well as the downtime and maintenance costs during the production process, thereby improving production efficiency and reducing costs.
[0056] In addition, the utility model has a reliable design principle, a simple structure and a very broad application prospect. BRIEF DESCRIPTION OF THE DRAWINGS
[0057] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0058] Figure 1 This is an exemplary electrical principle block diagram of an embodiment of the explosion-proof diesel engine monorail crane locomotive remote control device of the utility model.
[0059] Figure 2 A schematic diagram of the circuit principle of a power module of a remote control transmitting device of an embodiment of the explosion-proof diesel engine monorail crane locomotive remote control device of the utility model;
[0060] Figure 3 This is a schematic diagram of the circuit principle of the first voltage conversion module of the remote control transmitting device of one embodiment of the explosion-proof diesel engine monorail crane locomotive remote control device of the utility model;
[0061] Figure 4 A schematic diagram of the circuit principle of a control module of a remote control transmitting device of an embodiment of the explosion-proof diesel engine monorail crane locomotive remote control device of the utility model;
[0062] Figure 5 A schematic diagram of the circuit principle of the key unit of the remote control transmitting device of one embodiment of the explosion-proof diesel engine monorail crane locomotive remote control device of the utility model;
[0063] Figure 6 A schematic diagram of the circuit principle of a signal indicating module of a remote control transmitting device of an embodiment of the explosion-proof diesel engine monorail crane locomotive remote control device of the utility model;
[0064] Figure 7 This is a schematic diagram of the circuit principle of the third voltage conversion module of the remote control receiving device of one embodiment of the explosion-proof diesel engine monorail crane locomotive remote control device of the utility model;
[0065] Figure 8 A schematic diagram of the circuit principle of a signal processing module of a remote control receiving device of an embodiment of the explosion-proof diesel engine monorail crane locomotive remote control device of the utility model;
[0066] Fig. 9 The present invention is a schematic diagram of the circuit principle of a signal output module of a remote control receiving device of an embodiment of the explosion-proof diesel engine monorail crane locomotive remote control device of the present invention. DETAILED DESCRIPTION
[0067] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme of the utility model will be clearly and completely described below in combination with the drawings in the specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the utility model, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.
[0068] like Figure 1 As shown, the utility model provides an explosion-proof diesel engine monorail crane locomotive remote control device, which is applied to the explosion-proof diesel engine monorail crane locomotive, including the whole vehicle ECU of the explosion-proof diesel engine monorail crane locomotive, and also includes a remote control transmitting device 100 and a remote control receiving device 200 used in conjunction. The remote control receiving device 200 is connected to the whole vehicle ECU signal.
[0069] The remote control transmitting device 100 is used for the user to send control instructions to the explosion-proof diesel engine monorail crane locomotive, and is used to convert the control instructions sent by the user into operation signals and transmit the operation signals to the remote control receiving device 200.
[0070] The remote control receiving device 200 is used to receive the operation signal and convert it into a corresponding control instruction, and send the converted control instruction to the vehicle ECU, so that the vehicle ECU controls the explosion-proof diesel engine monorail crane locomotive to execute the corresponding control instruction. The remote control receiving device 200 is integrated on the locomotive.
[0071] In actual use, the user can convert the control instructions sent to the explosion-proof diesel monorail crane locomotive into operation signals through the remote control transmitting device 100 within 30m of the remote control receiving device 200 on the locomotive, and transmit the operation signals to the remote control receiving device 200. The remote control receiving device 200 on the locomotive converts the operation signals into corresponding control instructions after receiving the operation signals, and sends the converted control instructions to the vehicle ECU. The vehicle ECU controls the locomotive to execute the corresponding control instructions, so that the user can control the explosion-proof diesel monorail crane locomotive to work within a safe distance, avoiding the potential danger of the operator operating the explosion-proof diesel monorail crane locomotive in a dangerous working area, and protecting the life and property safety of the staff to the greatest extent.
[0072] As an exemplary embodiment of the present invention, the remote control transmitting device 100 includes a button unit 101 , a control module 102 , a signal transmitting module 103 , a power module 104 and a first voltage conversion module 105 .
[0073] The key unit 101 is used for the user to send control instructions to the explosion-proof diesel engine monorail crane locomotive.
[0074] The control module 102 is connected to the key unit 101 and is used to receive control instructions sent by the key unit 101 and to convert the received control instructions into operation signals.
[0075] The signal transmitting module 103 is connected to the control module 102 and is used to transmit the operation signal converted by the control module 102 to the remote control receiving device 200 .
[0076] The power module 104 is used to provide a 5V power supply. The power module 104 is electrically connected to the key unit 101 and the control module 102 respectively.
[0077] The first voltage conversion module 105 block 105 is connected to the power module 104, and is used to convert the power 5V provided by the power module 104 into power 3.3V. The first voltage conversion module 105 block 105 is electrically connected to the signal transmission module 103, and is used to provide the converted power 3.3V to the signal transmission module 103.
[0078] As an exemplary embodiment of the present invention, the remote control receiving device 200 includes a signal receiving module 201 , a signal processing module 202 , a second voltage conversion module 203 , a third voltage conversion module 204 and a signal output module 205 .
[0079] The signal receiving module 201 is used in conjunction with the signal transmitting module 103 to receive the operation signal transmitted by the signal transmitting module 103 .
[0080] The signal processing module 202 is connected to the signal receiving module 201, and is used to receive the operation signal transmitted by the signal transmitting module 103 through the signal receiving module 201. The signal processing module 202 is also used to convert the received operation signal into a control instruction.
[0081] The signal processing module 202 is connected to the signal output module 205 and is used to transmit the converted control instruction to the signal output module 205 .
[0082] The signal output module 205 is connected to the vehicle ECU and is used to amplify the transmitted control instructions and send them to the vehicle ECU, so that the vehicle ECU can control the explosion-proof diesel engine monorail crane to execute the corresponding control instructions.
[0083] The second voltage conversion module 203 is used to access the vehicle power supply of the explosion-proof diesel engine monorail crane locomotive. The vehicle power supply is a 24V (DC) power supply. The 24V power supply is converted into a 5V power supply to provide a 5V power supply for the signal processing module 202 and the third voltage conversion module 204 of the remote control receiving device 200.
[0084] The third voltage conversion module 204 is connected to the second voltage conversion module 203 , and is used to convert the 5V power converted by the second voltage conversion module 203 into a 3.3V power, so as to provide a 3.3V power for the signal receiving module 201 .
[0085] As an exemplary embodiment of the present utility model, the key unit 101 includes a work key, an engine ignition key, a forward key, a whistle key, a stop key, a reverse key, a first up key, a second up key, a third up key, a fourth up key, a fifth up key, a first down key, a second down key, a third down key, a fourth down key, a fifth down key, a first spare key and a second spare key. Among them, the work key is used for the user to send a locomotive start control command; the engine ignition key is used for the user to send a locomotive engine ignition control command; the forward key is used for the user to send a locomotive forward control command; the whistle key is used for the user to send a locomotive whistle control command; the stop key is used for the user to send a locomotive stop control command; the reverse key is used for the user to send a locomotive reverse control command; the first up key is used for the user to send a locomotive rise control command at a first gear speed; the second up key is used for the user to send a locomotive rise control command at a second gear speed; the third up key is used for the user to send a locomotive rise control command at a third gear speed; the fourth up key is used for the user to send a locomotive rise control command at a The fourth gear speed increase control instruction; the fifth up key is used for the user to send the locomotive to increase the fifth gear speed control instruction; the first down key is used for the user to send the locomotive to decrease the first gear speed control instruction; the second down key is used for the user to send the locomotive to decrease the second gear speed control instruction; the third down key is used for the user to send the locomotive to decrease the third gear speed control instruction; the fourth down key is used for the user to send the locomotive to decrease the fourth gear speed control instruction; the fifth down key is used for the user to send the locomotive to decrease the fifth gear speed control instruction; the first standby key is used for the user to send the locomotive first standby function control instruction; the second standby key is used for the user to send the locomotive second standby function control instruction.
[0086] The locomotive start control command is used to control the locomotive start; the locomotive engine ignition control command is used to control the locomotive engine ignition; the locomotive forward control command is used to control the locomotive; the locomotive whistle control command is used to control the locomotive to blow the whistle; the locomotive stop control command is used to control the locomotive to stop working; the locomotive reverse control command is used to control the locomotive to reverse; the locomotive first gear speed rise control command is used to control the locomotive to rise at the first gear speed; the locomotive second gear speed rise control command is used to control the locomotive to rise at the second gear speed; the locomotive third gear speed rise control command is used to control the locomotive to rise at the third gear speed; the locomotive fourth gear speed rise control command is used to control the locomotive to rise at the fourth gear speed; The control instruction for the locomotive to ascend at the fifth gear speed is used to control the locomotive to ascend at the fifth gear speed; the control instruction for the locomotive to descend at the first gear speed is used to control the locomotive to descend at the first gear speed; the control instruction for the locomotive to descend at the second gear speed is used to control the locomotive to descend at the second gear speed; the control instruction for the locomotive to descend at the third gear speed is used to control the locomotive to descend at the third gear speed; the control instruction for the locomotive to descend at the fourth gear speed is used to control the locomotive to descend at the fourth gear speed; the control instruction for the locomotive to descend at the fifth gear speed is used to control the locomotive to descend at the fifth gear speed; the locomotive first standby function control instruction is used to control the locomotive to perform the first standby function; the locomotive second standby function control instruction is used to control the locomotive to perform the second standby function. In this embodiment, those skilled in the art can set the control instructions sent by the first standby key and the second standby key according to the actual functions that the locomotive can realize to control the functions realized by the locomotive.
[0087] Specifically, taking the working key as an example, when in use, the user issues a locomotive start control instruction by pressing the working key of the key unit 101, the control module 102 converts the locomotive start control instruction into a locomotive start operation signal, the signal transmission module 103 transmits the locomotive start operation signal to the remote control receiving device 200, after the remote control receiving device 200 receives the locomotive start operation signal, it converts the locomotive start operation signal into a locomotive start control instruction and sends it to the vehicle ECU, the vehicle ECU controls the start of the explosion-proof diesel engine monorail crane locomotive according to the received locomotive start control instruction. Taking the above working process of the working key as an example, the working process of other keys in the key unit 101 can refer to the working process of the above working key.
[0088] The key unit 101 also includes a power key, which is used for the user to control the on and off of the power of the remote control transmitting device 100. When in use, when the power key is pressed, the remote control transmitting device 100 is powered on, and when it is pressed again, the remote control transmitting device 100 is powered off.
[0089] As an exemplary embodiment of the present invention, the remote control transmitting device 100 further includes a signal indicating module 106 , and the signal indicating module 106 includes a power indicator light, a working indicator light, a fault indicator light, and an undervoltage indicator light.
[0090] The power indicator light is connected in series with the power module 104 to indicate that the power module 104 is in a state of supplying power to the remote control transmitting device 100. When the power button is pressed, the remote control transmitting device 100 is powered on, and the control module 102 controls the power indicator light to be always on, reminding the user that the remote control transmitting device 100 is powered on.
[0091] The working indicator light is connected to the control module 102 and is used to indicate that the locomotive is in working state. When the working key is pressed, the signal transmitting module 103 sends the locomotive start operation signal to the remote control receiving device 200, and the locomotive is started and in working state, then the control module 102 controls the working indicator light to be always on, reminding the user that the locomotive has been started and is in working state.
[0092] The fault indicator light is connected to the control module 102 and is used to indicate the state of the signal transmission module 103 failing to send the operation signal. When the signal transmission module 103 fails to send the operation signal, the control module 102 controls the fault indicator light to turn on and off once to remind the user that the signal transmission module 103 fails to send the current operation signal.
[0093] The undervoltage indicator light is connected to the control module 102 and is used to indicate the undervoltage of the power module 104. When the control module 102 detects that the power module 104 has insufficient voltage, the undervoltage indicator light is always on to remind the user that the remote control transmitter 100 has insufficient voltage.
[0094] As an exemplary embodiment of the present invention, Figure 2 As shown, the power module 104 includes a battery interface JP1, which is used to connect to an external 5V battery. The 1st pin of the battery interface JP1 is connected to the negative access end of the first switch SW1, the negative output end of the first switch SW1 is connected to the first end of the first resistor R1, the negative electrode of the first capacitor CE1, and the first end of the second capacitor C1. The first end of the first resistor R1, the negative electrode of the first capacitor CE1, and the first end of the second capacitor C1 are all grounded. The 2nd pin of the battery interface JP1 is connected to the positive access end of the first switch SW1, the positive output end of the first switch SW1 is connected to the anode of the first diode L1, the positive electrode of the first capacitor CE1, and the second end of the second capacitor C1. The cathode of the first diode L1 is connected to the second end of the first resistor R1, and the positive electrode of the first capacitor CE1 is connected to the second end of the second capacitor C1 to lead to a power supply 5V output end. Among them, the first switch SW1 is the power key, and the first diode L1 is the power indicator. When the power button is pressed, the first switch SW1 is closed, and the first diode L1 is turned on, that is, the power indicator light is always on, and the remote control transmitting device 100 is powered on. When the power button is pressed again, the first switch SW1 is turned off, and the first diode L1 is turned off, the power indicator light is off, and the remote control transmitting device 100 is powered off.
[0095] As an exemplary embodiment of the present invention, Figure 3 As shown, the first voltage conversion module 105 includes a chip U12, and the chip U12 adopts an AMS1117-3V3 chip. The Vin pin of the chip U12 is connected to the positive electrode of the fifth capacitor CE3 and the first end of the seventh capacitor C4. The Vin pin of the chip U12, the positive electrode of the fifth capacitor CE3 and the first end of the seventh capacitor C4 are all connected to the 5V output end of the power supply. The GND pin of the chip U12, the negative electrode of the fifth capacitor CE3 and the second end of the seventh capacitor C4 are all grounded. The Vout pin of the chip U12 is connected to the positive electrode of the third capacitor CE2 and the first end of the sixth capacitor C3. After the Vout pin of the chip U12, the positive electrode of the third capacitor CE2 and the first end of the sixth capacitor C3 are connected, a power supply 3.3V output end is led out; the negative electrode of the third capacitor CE2 and the second end of the sixth capacitor C3 are both grounded. When the power button is pressed and the remote control transmitting device 100 is powered on, the first voltage conversion module 105 converts the power 5V provided by the power module 104 into the power 3.3V to provide the signal transmitting module 103 with the power 3.3V.
[0096] As an exemplary embodiment of the present invention, Figure 4As shown, the control module 102 includes a single-chip microcomputer U11. In this embodiment, the single-chip microcomputer U11 adopts a STC8H1K28-32PIN single-chip microcomputer. Pin 1 of the single-chip microcomputer U11 is connected to the first end of the fifth resistor R5 and the first end of the fourth capacitor C2, the second end of the fifth resistor R5 is connected to the power supply 5V output end of the power module 104, and the second end of the fourth capacitor C2 is grounded, which is used to read the voltage output by the power module 104. When the voltage output by the power module 104 read by the single-chip microcomputer U11 is less than the preset power supply voltage, the undervoltage indicator light in the control signal indication module is always on, reminding the user that the voltage of the remote control transmitting device 100 is insufficient. Pin 2 of the single-chip microcomputer U11 is connected to the undervoltage indicator light in the signal indication module 106. When the voltage output by the power module 104 read by the single-chip microcomputer U11 is less than the preset power supply voltage, the undervoltage indicator light in the control signal indication module is always on, reminding the user that the voltage of the remote control transmitting device 100 is insufficient. Pin 3 of the single-chip microcomputer U11 is connected to the fault indicator light in the signal indication module 106, and is used to control the fault indicator light to turn on and off once after the signal transmission module 103 fails to transmit the operation signal, so as to remind the user that the operation signal corresponding to the current control instruction fails to be transmitted. Pin 4 of the single-chip microcomputer U11 is connected to the working indicator light in the signal indication module 106, and is used to control the working indicator light to be always on after the signal transmission module 103 transmits the locomotive start operation signal, so as to remind the user that the locomotive has been started and is in working state. Pin 5 of the single-chip microcomputer U11 is connected to the fifth rising key in the key unit 101, and is used to receive the locomotive rising control instruction sent by the key unit 101 at the fifth gear speed. Pin 6 of the single-chip microcomputer U11 is connected to the forward key in the key unit 101, and is used to receive the locomotive forward control instruction sent by the key unit 101. Pin 7 of the single-chip microcomputer U11 is connected to the third descending key in the key unit 101, and is used to receive the locomotive descending control instruction sent by the key unit 101 at the third gear speed. Pin 8 of the single-chip microcomputer U11 is connected to the back key in the key unit 101, and is used to receive the locomotive back control instruction sent by the key unit 101. Pins 10 and 11 of the single-chip microcomputer U11 are both connected to the 5V output terminal of the power module 104, and pin 12 of the single-chip microcomputer U11 is grounded. Pin 13 of the single-chip microcomputer U11 is connected to the signal transmitting module 103, and is used to receive the status signal that the signal transmitting module 103 fails to send the operation signal; pin 14 of the single-chip microcomputer U11 is connected to the signal transmitting module 103, and is used to send the converted operation signal to the signal transmitting module 103. Pin 19 of the single-chip microcomputer U11 is connected to the first standby key in the key unit 101, and is used to receive the locomotive first standby function control instruction sent by the key unit 101. Pin 20 of the single-chip microcomputer U11 is connected to the third up key in the key unit 101, and is used to receive the locomotive up control instruction sent by the key unit 101 at the third gear speed. Pin 21 of the single-chip microcomputer U11 is connected to the second standby key in the key unit 101 , and is used to receive the locomotive second standby function control instruction sent by the key unit 101 .The 22nd foot of the single-chip microcomputer U11 is connected to the first rising key in the key unit 101, and is used to receive the locomotive rising control instruction at the first gear speed sent by the key unit 101. The 23rd foot of the single-chip microcomputer U11 is connected to the second rising key in the key unit 101, and is used to receive the locomotive rising control instruction at the second gear speed sent by the key unit 101. The 24th foot of the single-chip microcomputer U11 is connected to the fifth descending key in the key unit 101, and is used to receive the locomotive descending control instruction at the fifth gear speed sent by the key unit 101. The 25th foot of the single-chip microcomputer U11 is connected to the fourth descending key in the key unit 101, and is used to receive the locomotive descending control instruction at the fourth gear speed sent by the key unit 101. The 26th foot of the single-chip microcomputer U11 is connected to the whistle key in the key unit 101, and is used to receive the locomotive whistle control instruction sent by the key unit 101. The 27th foot of the single-chip microcomputer U11 is connected to the stop key in the key unit 101, and is used to receive the locomotive stop control instruction sent by the key unit 101. Pin 28 of the single-chip microcomputer U11 is connected to the second down key in the key unit 101, and is used to receive the locomotive descending control instruction sent by the key unit 101 at the second gear speed. Pin 29 of the single-chip microcomputer U11 is connected to the engine ignition key in the key unit 101, and is used to receive the locomotive engine ignition control instruction sent by the key unit 101. Pin 30 of the single-chip microcomputer U11 is connected to the fourth up key in the key unit 101, and is used to receive the locomotive ascending control instruction sent by the key unit 101 at the fourth gear speed. Pin 31 of the single-chip microcomputer U11 is connected to the first down key in the key unit 101, and is used to receive the locomotive descending control instruction sent by the key unit 101 at the first gear speed. Pin 32 of the single-chip microcomputer U11 is connected to the work key in the key unit 101, and is used to receive the locomotive start control instruction sent by the key unit 101.
[0097] In this embodiment, the control module 102 uses a STC8H1K28-32PIN single-chip microcomputer, receives the control instruction sent by the key unit 101, and converts the received control instruction into an operation signal. At the same time, the converted operation signal is sent to the signal transmitting module 103. At the same time, the control module 102 controls the corresponding indicator light in the signal indicating module 106 to indicate according to the detected state of the locomotive, the state of the operation signal sent by the signal transmitting module 103, and the voltage state of the power module 104.
[0098] As an exemplary embodiment of the present invention, Figure 5 Schematic diagram of the circuit principle of the key unit 101, as shown in Figure 5As shown, the buttons SW2, SW3, SW4, SW5, SW6, SW7, SW8, SW9, SW10, SW11, SW12, SW13, SW14, SW15, SW16, SW17, SW18 and SW19 in the figure are respectively the working button, the engine ignition button, the forward button, the whistle button, the stop button, the back button, the first rising button, the second rising button, the third rising button, the fourth rising button, the fifth rising button, the first falling button, the second falling button, the third falling button, the fourth falling button, the fifth falling button, the first spare button and the second spare button. The working button, the engine ignition button, the forward button, the whistle button, the stop button, the back button, the first rising button, the second rising button, the third rising button, the fourth rising button, the fifth rising button, the first falling button, the second falling button, the third falling button, the fourth falling button, the fifth falling button, the first spare button and the second spare button are connected to the power supply 5V output terminal of the power supply module 104 through a resistor respectively. The working key is connected to the 32nd pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a locomotive start control command to the control unit. The engine ignition key is connected to the 29th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a locomotive engine ignition control command to the control unit. The forward key is connected to the 6th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a locomotive forward control command to the control unit. The whistle key is connected to the 26th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a locomotive whistle control command to the control unit. The stop key is connected to the 27th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a locomotive stop control command to the control unit. The reverse key is connected to the 8th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a locomotive reverse control command to the control unit. The first up key is connected to the 22nd pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a locomotive up control command at a first gear speed to the control unit. The second up key is connected to the 23rd pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a control instruction for the locomotive to rise at the second gear speed to the control unit. The third up key is connected to the 20th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a control instruction for the locomotive to rise at the third gear speed to the control unit. The fourth up key is connected to the 30th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a control instruction for the locomotive to rise at the fourth gear speed to the control unit. The fifth up key is connected to the 5th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a control instruction for the locomotive to rise at the fifth gear speed to the control unit. The first down key is connected to the 31st pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a control instruction for the locomotive to descend at the first gear speed to the control unit. The second down key is connected to the 28th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send a control instruction for the locomotive to descend at the second gear speed to the control unit.The third down key is connected to the 7th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send the locomotive to the control unit at the third gear speed down control command. The fourth down key is connected to the 25th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send the locomotive to the fourth gear speed down control command to the control unit. The fifth down key is connected to the 24th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send the locomotive to the fifth gear speed down control command to the control unit. The first standby key is connected to the 19th pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send the locomotive first standby function control command to the control unit. The second standby key is connected to the 21st pin of the single-chip microcomputer U11 of the control unit, and is used for the user to send the locomotive second standby function control command to the control unit.
[0099] When in use, when the work button, engine ignition button, forward button, horn button, stop button, reverse button, first up button, second up button, third up button, fourth up button, fifth up button, first down button, second down button, third down button, fourth down button, fifth down button, first spare button or second spare button is pressed by the user, a corresponding control instruction is sent to the control unit.
[0100] As an exemplary embodiment of the present invention, Figure 6 As shown, the signal indication module includes a second diode L2, a third diode L3 and a fourth diode L4, the anode input end of the second diode L2, the anode input end of the third diode L3 and the anode input end of the fourth diode L4 are respectively connected to the 5V output end of the power supply module 104 through a resistor, and the cathode output end of the second diode L2, the cathode output end of the third diode L3 and the cathode output end of the fourth diode L4 are respectively connected to the 4th pin, the 3rd pin and the 2nd pin of the single chip microcomputer U11 in the control unit. The second diode L2 is the working indicator light, the third diode L3 is the fault indicator light, and the fourth diode L4 is the undervoltage indicator light. When the control module 102 detects that the signal transmitting module 103 transmits the locomotive start operation signal, the fourth diode L4 is controlled to be turned on, and the working indicator light is always on; when the control module 102 detects that the signal transmitting module 103 fails to transmit the operation signal, the third diode L3 is controlled to be turned on once, and the fault indicator light is immediately turned off after being lit; when the control module 102 detects that the voltage of the power supply module 104 is insufficient, the second diode L2 is controlled to be turned on, and the undervoltage indicator light is always on.
[0101] As another exemplary embodiment of the present invention, the second voltage conversion module 203 is connected to the vehicle power supply (24V DC power supply) of the explosion-proof diesel engine monorail crane locomotive, converts the 24V power supply into a 5V power supply, and leads to a 5V power supply output terminal.
[0102] like Figure 7As shown, the third voltage conversion module 204 includes a chip U22, and the chip U22 adopts an AMS1117-3V3 chip. The Vin pin of the chip U22 is connected to the positive electrode of the ninth capacitor CE5 and the first end of the fourth capacitor C2. The Vin pin of the chip U12, the positive electrode of the ninth capacitor CE5 and the first end of the fourth capacitor C2 are all connected to the 5V power supply output end of the second voltage conversion module 203. The GND pin of the chip U22, the negative electrode of the ninth capacitor CE5 and the second end of the fourth capacitor C2 are all grounded. The Vout pin of the chip U22 is connected to the first end of the second capacitor C1 and the positive electrode of the seventh capacitor CE4. The Vout pin of the chip U12, the first end of the second capacitor C1 and the positive electrode of the seventh capacitor CE4 are connected to lead out a 3.3V power supply output end; the second end of the second capacitor C1 and the negative electrode of the seventh capacitor CE4 are grounded. After the second voltage conversion module 203 converts the 24V power supply into a 5V power supply, the third voltage conversion module 204 converts the 5V power supply converted by the second voltage conversion module 203 into a 3.3V power supply to provide a 3.3V power supply for the signal receiving module 201 .
[0103] As an exemplary embodiment of the present invention, Figure 8As shown, the signal processing module 202 includes a single-chip microcomputer U21, and the single-chip microcomputer U21 adopts a STC90C52RC single-chip microcomputer. The 9th pin of the single-chip microcomputer U21 is respectively connected to the negative electrode of the first capacitor CE1 and the first end of the first resistor R1, the positive electrode of the first capacitor CE1 is connected to the 5V power supply output end of the second voltage conversion module 203, and the second end of the first resistor R1 is grounded, which is used to provide a delay for the start-up of the single-chip microcomputer and maintain the level stability of the reset pin of the single-chip microcomputer U21. The 10th pin of the single-chip microcomputer U21 is connected to the signal receiving module 201, and is used to receive the operation signal received by the signal receiving module 201; the 11th pin of the single-chip microcomputer U21 is connected to the signal receiving module 201, and is used to send and receive the control signal of the operation signal. The 13th pin of the single-chip microcomputer U21 is connected to the 3rd pin of the chip U33, and is used to send the control instruction of the converted locomotive to the third gear speed reduction to the signal output module 205; the 14th pin of the single-chip microcomputer U21 is connected to the 4th pin of the chip U33, and is used to send the control instruction of the converted locomotive to the fourth gear speed reduction to the signal output module 205; the 15th pin of the single-chip microcomputer U21 is connected to the 5th pin of the chip U33, and is used to send the control instruction of the converted locomotive to the fifth gear speed reduction to the signal output module 205; the 16th pin of the single-chip microcomputer U21 is connected to the 6th pin of the chip U33, and is used to send the control instruction of the converted locomotive to the fifth gear speed reduction to the signal output module 205. The locomotive second standby function control instruction is sent to the signal output module 205; the 17th pin of the single-chip microcomputer U21 is connected to the 7th pin of the chip U33, and is used to send the converted locomotive speed reduction control instruction at the third gear, the locomotive speed reduction control instruction at the fourth gear, the locomotive speed reduction control instruction at the fifth gear, the locomotive second standby function control instruction, the locomotive speed reduction control instruction at the first gear, or the locomotive speed reduction control instruction at the second gear to the signal output module 205 when the 13th pin, 14th pin, 15th pin, 16th pin, 27th pin or 28th pin of the single-chip microcomputer U21 cannot send the control instruction. The 18th pin of the single-chip microcomputer U21 is respectively connected to the first end of the first crystal oscillator T1 and the first end of the eighth capacitor C4, and the second end of the eighth capacitor C4 is grounded. The 19th pin of the single-chip microcomputer U21 is respectively connected to the second end of the first crystal oscillator T1 and the first end of the tenth capacitor C5, and the second end of the tenth capacitor C5 is grounded, and is used to provide a stable clock signal for the single-chip microcomputer U21. Pin 20 of the single-chip microcomputer U21 is grounded, and pin 21 of the single-chip microcomputer U21 is connected to pin 7 of the chip U32, and is used to send the converted locomotive first standby function control instruction, the locomotive fifth gear speed increase control instruction, the locomotive fourth gear speed increase control instruction, the locomotive third gear speed increase control instruction, the locomotive second gear speed increase control instruction, or the locomotive first gear speed increase control instruction to the signal output module 205 when pin 22, pin 23, pin 24, pin 25, pin 26 or pin 32 of the single-chip microcomputer U21 cannot send a control instruction; pin 22 of the single-chip microcomputer U21 is connected to pin 6 of the chip U32, and is used to send the converted locomotive first standby function control instruction to the signal output module 205;The 23rd pin of the single-chip microcomputer U21 is connected to the 5th pin of the chip U32, and is used to send the control instruction of the converted locomotive to the signal output module 205 at the fifth gear speed increase; the 24th pin of the single-chip microcomputer U21 is connected to the 4th pin of the chip U32, and is used to send the control instruction of the converted locomotive to the signal output module 205 at the fourth gear speed increase; the 25th pin of the single-chip microcomputer U21 is connected to the 3rd pin of the chip U32, and is used to send the control instruction of the converted locomotive to the signal output module 205 at the third gear speed increase; the 26th pin of the single-chip microcomputer U21 is connected to the 2nd pin of the chip U32, and is used to send the control instruction of the converted locomotive to the signal output module 205 at the second gear speed increase; the 27th pin of the single-chip microcomputer U21 is connected to the 2nd pin of the chip U32, and is used to send the control instruction of the converted locomotive to the signal output module 205 at the second gear speed increase; The pin of the single-chip microcomputer U21 is connected to the pin 1 of the chip U33, and is used to send the control instruction of the converted locomotive to the signal output module 205 at the speed of the first gear down; the pin 28 of the single-chip microcomputer U21 is connected to the pin 2 of the chip U33, and is used to send the control instruction of the converted locomotive to the signal output module 205 at the speed of the second gear down; the pin 32 of the single-chip microcomputer U21 is connected to the pin 1 of the chip U32, and is used to send the control instruction of the converted locomotive to the signal output module 205 at the speed of the first gear up; the pin 33 of the single-chip microcomputer U21 is connected to the pin 7 of the chip U31, and is used to transfer the control instruction of the converted locomotive to the rear of the single-chip microcomputer U21 when the pin 34, pin 35, pin 36, pin 37, pin 38 or pin 39 of the single-chip microcomputer U21 cannot send the control instruction. The single-chip microcomputer U21 sends the converted locomotive retreat control instruction, locomotive stop control instruction, locomotive whistle control instruction, locomotive forward control instruction, locomotive engine ignition control instruction or locomotive start control instruction to the signal output module 205; the 34th pin of the single-chip microcomputer U21 is connected to the 6th pin of the chip U31, which is used to send the converted locomotive retreat control instruction to the signal output module 205; the 35th pin of the single-chip microcomputer U21 is connected to the 5th pin of the chip U31, which is used to send the converted locomotive stop control instruction to the signal output module 205; the 36th pin of the single-chip microcomputer U21 is connected to the 4th pin of the chip U31, which is used to send the converted locomotive whistle control instruction to the signal output module 205; the 37th pin of the single-chip microcomputer U21 is connected to the The 3rd pin of the chip U31 is connected to send the converted locomotive forward control instruction to the signal output module 205; the 38th pin of the single-chip computer U21 is connected to the 2nd pin of the chip U31, and is used to send the converted locomotive engine ignition control instruction to the signal output module 205; the 39th pin of the single-chip computer U21 is connected to the 1st pin of the chip U31, and is used to send the converted locomotive start control instruction to the signal output module 205; the 40th pin of the STC90C52RC single-chip computer U21, the first end of the sixth capacitor C3 and the positive electrode of the eleventh capacitor CE6 are all connected to the 5V power supply output end of the second voltage conversion module 203, and the second end of the sixth capacitor C3 and the negative electrode of the eleventh capacitor CE6 are grounded.;
[0104] As an exemplary embodiment of the present invention, Fig. 9As shown, the signal output module 205 includes a chip U31, a chip U32 and a chip U33, and the chips U31, U32 and U33 all use Darlington driver chips. Pin 1 of the chip U31 is connected to pin 39 of the single-chip microcomputer U21 of the signal processing module 202, and is used to receive the locomotive start control instruction sent by the signal processing module 202; pin 2 of the chip U31 is connected to pin 38 of the single-chip microcomputer U21 of the signal processing module 202, and is used to receive the locomotive engine ignition control instruction sent by the signal processing module 202; pin 3 of the chip U31 is connected to pin 37 of the single-chip microcomputer U21 of the signal processing module 202, and is used to receive the locomotive forward control instruction sent by the signal processing module 202; pin 4 of the chip U31 is connected to pin 36 of the single-chip microcomputer U21 of the signal processing module 202, and is used to receive the locomotive whistle control instruction sent by the signal processing module 202; pin 5 of the chip U31 is connected to pin 38 of the single-chip microcomputer U21 of the signal processing module 202, and is used to receive the locomotive whistle control instruction sent by the signal processing module 202; The pin of the chip U31 is connected to the 35th pin of the single-chip microcomputer U21 of the signal processing module 202, and is used to receive the locomotive stop control instruction sent by the signal processing module 202; the 6th pin of the chip U31 is connected to the 34th pin of the single-chip microcomputer U21 of the signal processing module 202, and is used to receive the locomotive retreat control instruction sent by the signal processing module 202; the 7th pin of the chip U31 is connected to the 33rd pin of the single-chip microcomputer U21 of the signal processing module 202, and is used to receive the locomotive start control instruction, locomotive engine ignition control instruction, locomotive forward control instruction, locomotive whistle control instruction, locomotive stop control instruction or locomotive retreat control instruction sent by the signal processing module 202 when other pins cannot receive the control instruction sent by the signal processing module 202. The 8th pin of the chip U31 is grounded, and the 9th pin of the chip U31 is connected to the 24V power supply, wherein the 24V power supply is the power supply of the whole vehicle.Pin 10 of chip U31 is connected to pin 1 of the third interface JP3 and pin 8 of the third interface JP3 respectively through the thirteenth trigger JK13, and is used to send the amplified locomotive start control instruction, locomotive engine ignition control instruction, locomotive forward control instruction, locomotive whistle control instruction, locomotive stop control instruction or locomotive reverse control instruction to the vehicle ECU; Pin 11 of U31 is connected to pin 1 of the third interface JP3 and pin 7 of the third interface JP3 respectively through the eleventh trigger JK11, and is used to send the amplified locomotive reverse control instruction to the vehicle ECU; Pin 12 of chip U31 is connected to pin 1 of the third interface JP3 and pin 6 of the third interface JP3 respectively through the ninth trigger JK9, and is used to send the amplified locomotive stop control instruction to the vehicle ECU; Pin 13 of chip U31 is connected to pin 1 of the third interface JP3 and pin 6 of the third interface JP3 respectively through the seventh trigger JK7. The chip U31 is respectively connected to pin 1 of the third interface JP3 and pin 5 of the third interface JP3, and is used to send the amplified locomotive whistle control instruction to the vehicle ECU; the chip U31 pin 14 is respectively connected to pin 1 of the third interface JP3 and pin 4 of the third interface JP3 through the fifth trigger JK5, and is used to send the amplified locomotive forward control instruction to the vehicle ECU; the chip U31 pin 15 is respectively connected to pin 1 of the third interface JP3 and pin 3 of the third interface JP3 through the third trigger JK3, and is used to send the amplified locomotive engine ignition control instruction to the vehicle ECU; the chip U31 pin 16 is respectively connected to pin 1 of the third interface JP3 and pin 2 of the third interface JP3 through the first trigger JK1, and is used to send the amplified locomotive start control instruction to the vehicle ECU. The third interface JP3 is used to connect to the vehicle ECU.
[0105] Pin 1 of chip U32 is connected to pin 32 of single-chip microcomputer U21 of signal processing module 202, so as to receive the control instruction of the locomotive rising at the first gear speed sent by signal processing module 202; pin 2 of chip U32 is connected to pin 26 of single-chip microcomputer U21 of signal processing module 202, so as to receive the control instruction of the locomotive rising at the second gear speed sent by signal processing module 202; pin 3 of chip U32 is connected to pin 25 of single-chip microcomputer U21 of signal processing module 202, so as to receive the control instruction of the locomotive rising at the third gear speed sent by signal processing module 202; pin 4 of chip U32 is connected to pin 24 of single-chip microcomputer U21 of signal processing module 202, so as to receive the control instruction of the locomotive rising at the fourth gear speed sent by signal processing module 202; pin 5 of chip U32 is connected to pin 26 of single-chip microcomputer U21 of signal processing module 202, so as to receive the control instruction of the locomotive rising at the fourth gear speed sent by signal processing module 202; The 23rd pin of the single-chip microcomputer U21 of the signal processing module 202 is connected to receive the control instruction of the locomotive rising at the fifth gear speed sent by the signal processing module 202; the 6th pin of the chip U32 is connected to the 22nd pin of the single-chip microcomputer U21 of the signal processing module 202, and is used to receive the control instruction of the locomotive first standby function sent by the signal processing module 202; the 7th pin of the chip U32 is connected to the 21st pin of the single-chip microcomputer U21 of the signal processing module 202, and is used to receive the control instruction of the locomotive rising at the first gear speed, the locomotive rising at the second gear speed, the locomotive rising at the third gear speed, the locomotive rising at the fourth gear speed, the locomotive rising at the fifth gear speed, or the locomotive second standby function control instruction sent by the signal processing module 202 when other pins cannot receive the control instruction sent by the signal processing module 202. The 8th pin of the chip U32 is grounded, and the 9th pin of the chip U32 is connected to the 24V power supply, wherein the 24V power supply is the power supply of the whole vehicle.The 10th pin of the chip U32 is connected to the 1st pin of the seventh interface JP7 and the 8th pin of the seventh interface JP7 through the 21st trigger JK21, respectively, for sending the amplified locomotive speed increase control instruction at the first gear, the second gear speed increase control instruction, the third gear speed increase control instruction, the fourth gear speed increase control instruction, the fifth gear speed increase control instruction or the first standby function control instruction of the locomotive to the vehicle ECU; the 11th pin of the chip U32 is connected to the 1st pin of the seventh interface JP7 and the 7th pin of the seventh interface JP7 through the 20th trigger JK20, respectively, for sending the amplified locomotive first standby function control instruction to the vehicle ECU; the 12th pin of the chip U32 is connected to the 1st pin of the seventh interface JP7 and the 6th pin of the seventh interface JP7 through the 19th trigger JK19, respectively, for sending the amplified locomotive speed increase control instruction at the fifth gear to the vehicle ECU; the 13th pin of the chip U32 is connected to the 18th trigger JK20, respectively, for sending the amplified locomotive first standby function control instruction to the vehicle ECU; The trigger JK18 is respectively connected to pin 1 of the seventh interface JP7 and pin 5 of the seventh interface JP7, and is used to send the amplified locomotive speed increase control instruction with the fourth gear to the vehicle ECU; the 14th pin of the chip U32 is respectively connected to pin 1 of the seventh interface JP7 and pin 4 of the seventh interface JP7 through the seventeenth trigger JK17, and is used to send the amplified locomotive speed increase control instruction with the third gear to the vehicle ECU; the 15th pin of the chip U32 is respectively connected to pin 1 of the seventh interface JP7 and pin 3 of the seventh interface JP7 through the sixteenth trigger JK16, and is used to send the amplified locomotive speed increase control instruction with the second gear to the vehicle ECU; the 16th pin of the chip U32 is respectively connected to pin 1 of the seventh interface JP7 and pin 2 of the seventh interface JP7 through the fifteenth trigger JK15, and is used to send the amplified locomotive speed increase control instruction with the first gear to the vehicle ECU, and the seventh interface JP7 is used to connect to the vehicle ECU.
[0106] Pin 1 of chip U33 is connected to pin 27 of single-chip microcomputer U21 of signal processing module 202, and is used to receive the control instruction of locomotive descending at first gear speed sent by signal processing module 202; Pin 2 of chip U33 is connected to pin 28 of single-chip microcomputer U21 of signal processing module 202, and is used to receive the control instruction of locomotive descending at second gear speed sent by signal processing module 202; Pin 3 of chip U33 is connected to pin 13 of single-chip microcomputer U21 of signal processing module 202, and is used to receive the control instruction of locomotive descending at third gear speed sent by signal processing module 202; Pin 4 of chip U33 is connected to pin 14 of single-chip microcomputer U21 of signal processing module 202, and is used to receive the control instruction of locomotive descending at fourth gear speed sent by signal processing module 202; Pin 5 of chip U33 is connected to pin 2 The 15th pin of the chip U21 of the signal processing module 202 is connected to receive the locomotive speed reduction control instruction of the fifth gear sent by the signal processing module 202; the 6th pin of the chip U33 is connected to the 16th pin of the single-chip computer U21 of the signal processing module 202, and is used to receive the locomotive second standby function control instruction sent by the signal processing module 202; the 7th pin of the chip U33 is connected to the 17th pin of the single-chip computer U21 of the signal processing module 202, and is used to receive the locomotive speed reduction control instruction of the first gear, the locomotive speed reduction control instruction of the second gear, the locomotive speed reduction control instruction of the third gear, the locomotive speed reduction control instruction of the fourth gear, the locomotive speed reduction control instruction of the fifth gear, or the locomotive second standby function control instruction sent by the signal processing module 202 when other pins cannot receive the control instruction sent by the signal processing module 202. The 8th pin of the chip U33 is grounded, and the 9th pin of the chip U33 is connected to the 24V power supply, wherein the 24V power supply is the power supply of the whole vehicle. Pin 10 of chip U33 is connected to pin 1 of the fourth interface JP4 and pin 8 of the fourth interface JP4 respectively through the fourteenth trigger JK14, and is used to send the amplified locomotive first gear speed reduction control instruction, the locomotive second gear speed reduction control instruction, the locomotive third gear speed reduction control instruction, the locomotive fourth gear speed reduction control instruction, the locomotive fifth gear speed reduction control instruction or the locomotive second standby function control instruction to the vehicle ECU.Pin 11 of chip U33 is connected to pin 1 of fourth interface JP4 and pin 7 of fourth interface JP4 respectively through twelfth trigger JK12, so as to send the amplified locomotive second standby function control instruction to vehicle ECU; pin 12 of chip U33 is connected to pin 1 of fourth interface JP4 and pin 6 of fourth interface JP4 respectively through tenth trigger JK10, so as to send the amplified locomotive fifth gear speed reduction control instruction to vehicle ECU; pin 13 of chip U33 is connected to pin 1 of fourth interface JP4 and pin 5 of fourth interface JP4 respectively through eighth trigger JK8, so as to send the amplified locomotive fourth gear speed reduction control instruction to vehicle ECU; Pin 4 is connected to pin 1 of the fourth interface JP4 and pin 4 of the fourth interface JP4 respectively through the sixth trigger JK6, and is used to send the amplified locomotive third gear speed reduction control instruction to the vehicle ECU; pin 15 of chip U33 is connected to pin 1 of the fourth interface JP4 and pin 3 of the fourth interface JP4 respectively through the fourth trigger JK4, and is used to send the amplified locomotive second gear speed reduction control instruction to the vehicle ECU; pin 16 of chip U33 is connected to pin 1 of the fourth interface JP4 and pin 2 of the fourth interface JP4 respectively through the second trigger JK2, and is used to send the amplified locomotive first gear speed reduction control instruction to the vehicle ECU, and the fourth interface JP4 is used to connect to the vehicle ECU.
[0107] The utility model adopts wireless remote control technology, and converts control instructions into operation signals through a remote control transmitting device and transmits them to a remote control receiving device, and the remote control receiving device converts the received operation signals into corresponding control instructions and sends them to the vehicle ECU, thereby controlling the explosion-proof diesel engine monorail crane locomotive to execute the corresponding control instructions, so that the operator can control the explosion-proof diesel engine monorail crane locomotive to work within a safe distance, avoiding the potential danger of the operator operating the explosion-proof diesel engine monorail crane locomotive in a dangerous working area, and protecting the life and property safety of the staff to the greatest extent.
[0108] Moreover, the utility model adopts wireless remote control to control the explosion-proof diesel engine monorail crane locomotive to work, which improves work efficiency while reducing the risk of mechanical loss and equipment failure during the work process as well as the downtime and maintenance costs during the production process, thereby improving production efficiency and reducing costs.
[0109] In addition, the utility model has a reliable design principle, a simple structure and a very broad application prospect.
[0110] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A remote control device for an explosion-proof diesel engine monorail crane locomotive, comprising a whole vehicle ECU of an explosion-proof diesel engine monorail crane locomotive, characterized in that: It also includes a remote control transmitting device and a remote control receiving device for use together; the remote control receiving device is connected to the vehicle ECU signal; The remote control transmitting device is used for the user to send control instructions to the explosion-proof diesel engine monorail crane locomotive, and is used to convert the control instructions sent by the user into operation signals and transmit the operation signals to the remote control receiving device; The remote control receiving device is used to receive the operation signal and convert it into a corresponding control instruction, and send the converted control instruction to the vehicle ECU, so that the vehicle ECU controls the explosion-proof diesel engine monorail crane locomotive to execute the corresponding control instruction; The remote control transmitting device includes a key unit, which is used for the user to send control instructions to the explosion-proof diesel engine monorail crane locomotive; The key unit includes a work key, an engine ignition key, a forward key, a whistle key, a stop key, a reverse key, a first up key, a second up key, a third up key, a fourth up key, a fifth up key, a first down key, a second down key, a third down key, a fourth down key, a fifth down key, a first standby key, and a second standby key; The work key is used for the user to send locomotive start control instructions; The engine ignition key is used for the user to send a control command to ignite the locomotive engine; The forward key is used for the user to send locomotive forward control instructions; The whistle button is used for the user to send locomotive whistle control instructions; The stop button is used for the user to send a locomotive stop control command; The back button is used for the user to send a locomotive back control command; The first up key is used for the user to send a control command for the locomotive to rise at the first gear speed; The second up key is used for the user to send a control command for the locomotive to rise at the second gear speed; The third up button is used for the user to send a control command for the locomotive to rise at the third gear speed; The fourth up key is used for the user to send a control command for the locomotive to rise at the fourth gear speed; The fifth up key is used for the user to send a control command for the locomotive to rise at the fifth speed; The first descending key is used for the user to send a control instruction for the locomotive to descend at the first gear speed; The second down button is used for the user to send a control command for the locomotive to descend at the second gear speed; The third descending key is used for the user to send a control command for the locomotive to descend at the third gear speed; The fourth descending key is used for the user to send a control command for the locomotive to descend at the fourth gear speed; The fifth down button is used for the user to send a control command for the locomotive to descend at the fifth speed; The first standby key is used for the user to send a locomotive first standby function control command; The second standby key is used for the user to send a second standby function control instruction for the locomotive.
2. The explosion-proof diesel engine monorail crane locomotive remote control device according to claim 1 is characterized in that: The remote control transmitting device also includes a control module, a signal transmitting module, a power supply module and a first voltage conversion module; The control module is connected to the key unit, and is used to receive the control instruction sent by the key unit, and is used to convert the received control instruction into an operation signal; The signal transmitting module is connected to the control module and is used to transmit the operation signal converted by the control module to the remote control receiving device; A power module, used to provide 5V power; The first voltage conversion module is connected to the power module and is used to convert the power 5V provided by the power module into the power 3.3V; The first voltage conversion module is electrically connected to the signal transmission module; The power module is electrically connected to the key unit and the control module.
3. The explosion-proof diesel engine monorail crane locomotive remote control device according to claim 2 is characterized in that: The remote control receiving device includes a signal receiving module, a signal processing module, a second voltage conversion module, a third voltage conversion module and a signal output module; The signal receiving module is used in conjunction with the signal transmitting module; The signal processing module is connected to the signal receiving module, and is used to receive the operation signal transmitted by the signal transmitting module through the signal receiving module, and is also used to convert the received operation signal into a control instruction; The signal processing module is connected to the signal output module and is used to transmit the converted control instructions to the signal output module; The signal output module is connected to the vehicle ECU and is used to amplify the transmitted control instructions and send them to the vehicle ECU, so that the vehicle ECU can control the explosion-proof diesel engine monorail crane to execute the corresponding control instructions; The second voltage conversion module is used to connect to the vehicle power supply of the explosion-proof diesel engine monorail crane locomotive. The vehicle power supply is a 24V power supply, and converts the 24V power supply into a 5V power supply to provide a 5V power supply for the signal processing module of the remote control receiving device; The third voltage conversion module is connected to the second voltage conversion module, and is used to convert the 5V power converted by the second voltage conversion module into a 3.3V power supply, so as to provide a 3.3V power supply for the signal receiving module.
4. The explosion-proof diesel engine monorail crane locomotive remote control device according to claim 3 is characterized in that: The key unit also includes a power key, which is used for the user to control the power on and off of the remote control transmitting device.
5. The explosion-proof diesel engine monorail crane locomotive remote control device according to claim 4, characterized in that: The remote control transmitting device also includes a signal indication module, which includes a power indicator light, a working indicator light, a fault indicator light and an undervoltage indicator light; The power indicator light is connected in series with the power module and is used to indicate that the power module is in a state of supplying power to the remote control transmitting device; The working indicator light is connected to the control module and is used to indicate that the locomotive is in working status; The fault indicator light is connected to the control module and is used to indicate the state in which the signal transmitting module fails to send an operation signal; The undervoltage indicator light is connected to the control module and is used to indicate insufficient voltage of the power module.
6. The explosion-proof diesel engine monorail crane locomotive remote control device according to claim 5, characterized in that: The power module includes a battery interface JP1, which is used to connect an external 5V battery. Pin 1 of the battery interface JP1 is connected to the negative electrode access end of the first switch SW1, the negative electrode output end of the first switch SW1 is connected to the first end of the first resistor R1, the negative electrode of the first capacitor CE1 and the first end of the second capacitor C1, the first end of the first resistor R1, the negative electrode of the first capacitor CE1 and the first end of the second capacitor C1 are all grounded, pin 2 of the battery interface JP1 is connected to the positive electrode access end of the first switch SW1, the positive electrode output end of the first switch SW1 is connected to the anode of the first diode L1, the positive electrode of the first capacitor CE1 and the second end of the second capacitor C1, the cathode of the first diode L1 is connected to the second end of the first resistor R1, and the positive electrode of the first capacitor CE1 is connected to the second end of the second capacitor C1 to lead out a power supply 5V output end; the first switch SW1 is the power button, and the first diode L1 is the power indicator light; The first voltage conversion module includes a chip U12, the Vin pin of the chip U12 is connected to the positive electrode of the fifth capacitor CE3 and the first end of the seventh capacitor C4, the Vin pin of the chip U12, the positive electrode of the fifth capacitor CE3 and the first end of the seventh capacitor C4 are all connected to the 5V output end of the power supply, the GND pin of the chip U12, the negative electrode of the fifth capacitor CE3 and the second end of the seventh capacitor C4 are all grounded, the Vout pin of the chip U12 is connected to the positive electrode of the third capacitor CE2 and the first end of the sixth capacitor C3, and the Vout pin of the chip U12, the positive electrode of the third capacitor CE2 and the first end of the sixth capacitor C3 are connected to lead out a 3.3V output end of the power supply; the negative electrode of the third capacitor CE2 and the second end of the sixth capacitor C3 are both grounded.
7. The explosion-proof diesel engine monorail crane locomotive remote control device according to claim 6, characterized in that: The control module includes a single-chip microcomputer U11, wherein pin 1 of the single-chip microcomputer U11 is connected to the first end of the fifth resistor R5 and the first end of the fourth capacitor C2, the second end of the fifth resistor R5 is connected to the power supply 5V output end of the power supply module, and the second end of the fourth capacitor C2 is grounded; pin 2 of the single-chip microcomputer U11 is connected to the undervoltage indicator light in the signal indication module, pin 3 of the single-chip microcomputer U11 is connected to the fault indicator light in the signal indication module, and pin 4 of the single-chip microcomputer U11 is connected to the working indicator light in the signal indication module; Pin 5 of the single-chip microcomputer U11 is connected to the fifth up key in the key unit, pin 6 of the single-chip microcomputer U11 is connected to the forward key in the key unit, pin 7 of the single-chip microcomputer U11 is connected to the third down key in the key unit, and pin 8 of the single-chip microcomputer U11 is connected to the back key in the key unit; Pins 10 and 11 of the single-chip microcomputer U11 are connected to the 5V output terminal of the power module, pin 12 of the single-chip microcomputer U11 is grounded, and pins 13 and 14 of the single-chip microcomputer U11 are connected to the signal transmitting module; pin 19 of the single-chip microcomputer U11 is connected to the first spare key in the key unit, pin 20 of the single-chip microcomputer U11 is connected to the third rising key in the key unit, pin 21 of the single-chip microcomputer U11 is connected to the second spare key in the key unit, pin 22 of the single-chip microcomputer U11 is connected to the first rising key in the key unit, pin 23 of the single-chip microcomputer U11 is connected to the second rising key in the key unit, and pin 24 of the single-chip microcomputer U11 is connected to the key The fifth down key in the key unit is connected, the 25th pin of the single-chip microcomputer U11 is connected to the fourth down key in the key unit, the 26th pin of the single-chip microcomputer U11 is connected to the whistle key in the key unit, the 27th pin of the single-chip microcomputer U11 is connected to the stop key in the key unit, the 28th pin of the single-chip microcomputer U11 is connected to the second down key in the key unit, the 29th pin of the single-chip microcomputer U11 is connected to the engine ignition key in the key unit, the 30th pin of the single-chip microcomputer U11 is connected to the fourth up key in the key unit, the 31st pin of the single-chip microcomputer U11 is connected to the first down key in the key unit, and the 32nd pin of the single-chip microcomputer U11 is connected to the work key in the key unit.