Multifunctional integrated battery sewage evaporator

By using scraping and vibration mechanisms in the battery sewage evaporator to clean the filter and using the spray head to improve the evaporation efficiency, the problems of large particulate matter blockage and high maintenance costs in traditional battery sewage treatment are solved, and efficient sewage treatment is achieved and the equipment is running stably.

CN222348721UActive Publication Date: 2025-01-14JIANGSU QIONGYU MASCH TECH CO LTD
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Patent Information

Application Number
CN202421087330.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-14
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

During the traditional battery sewage treatment process, the pretreatment process is ignored or simplified, resulting in the accumulation of large particles and impurities inside the evaporator, affecting the evaporation effect and increasing maintenance costs. The filter net is easily blocked and it is difficult to ensure the continuous filtration effect.

Method used

A multi-function integrated battery sewage evaporator is designed, and a scraping mechanism and a vibration mechanism are used to clean impurities on the surface of the filter screen, and the contact area between the water and the heating surface is increased through the spray head to improve the evaporation efficiency.

Benefits of technology

Effectively prevent impurities from accumulation and blockage, ensure the continuous filtration effect and flux of the filter net, save device costs, and improve evaporation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery sewage evaporators, in particular to a multifunctional integrated battery sewage evaporator which comprises a filter box, a water inlet is fixedly connected to the top of the filter box, a double-end motor is fixedly connected to the side face of the filter box, and rotating shafts are arranged at the two output ends of the double-end motor. One side of the rotating shaft at one end is connected with a scraping mechanism, one side of the scraping mechanism is connected with a scraping plate, a filter screen is arranged in the filter box, the scraping plate corresponds to the filter screen, one side of the rotating shaft at the other end is connected with a vibration mechanism, and the vibration mechanism corresponds to the filter screen. One side of the filter box is fixedly connected with an evaporation box, a heater is placed in the evaporation box, the scraping mechanism comprises a first belt wheel, and the first belt wheel is fixedly connected with a rotating shaft.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery sewage evaporators, in particular to a multifunctional integrated battery sewage evaporator. Background Art

[0002] With the continuous development and widespread application of battery technology, the problem of wastewater generated in the battery production process has become increasingly prominent. These wastewaters contain various harmful substances and heavy metals. If they are discharged directly without treatment, they will pose a serious threat to the environment and human health. Therefore, it is particularly important to develop an efficient and environmentally friendly battery wastewater evaporator. In the traditional battery wastewater treatment process, the pretreatment link is often ignored or simplified, which leads to the accumulation of large particles of impurities inside the evaporator, which not only affects the evaporation effect, but also may cause damage to the equipment. At the same time, the cleaning and maintenance of the filter is also an important issue. Since the filter is easily blocked during use, the filtering effect is reduced or even completely fails. In order to ensure the continuous filtering effect of the filter, it is necessary to manually clean and replace it regularly, which not only increases the maintenance cost, but also affects the continuous operation of the equipment. Therefore, we propose a multifunctional integrated battery wastewater evaporator.

[0003] The prior art discloses an integrated sewage treatment device with application number: CN202020439096.2, which includes an SMT pre-filtration system, a low-temperature evaporator and a ceramic membrane processor. Heavy metals, salts and other organic matter are removed by low-temperature evaporation. Pollutants such as grease, heavy metal salts and polymers remain in the concentrated liquid through evaporation, thereby achieving sewage treatment.

[0004] The existing technology mainly removes grease and organic matter in sewage to improve the evaporation effect. In actual applications, there are large particles in sewage. If these large particles are directly heated and evaporated, it will cause blockage and it is difficult to improve work efficiency.

[0005] Therefore, it is necessary to design a multifunctional integrated battery sewage evaporator with strong practicality and pretreatment. Utility Model Content

[0006] The purpose of the utility model is to provide a multifunctional integrated battery sewage evaporator to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multifunctional integrated battery sewage evaporator, comprising a filter box, a water inlet is fixedly connected to the top of the filter box, a double-headed motor is fixedly connected to the side of the filter box, both output ends of the double-headed motor are provided with a rotating shaft, a scraping mechanism is connected to one side of the rotating shaft at one end, a scraper is connected to one side of the scraping mechanism, a filter screen is provided inside the filter box, the scraper and the filter screen correspond, a vibration mechanism is connected to one side of the rotating shaft at the other end, the vibration mechanism and the filter screen correspond, an evaporation box is fixedly connected to one side of the filter box, and a heater is placed inside the evaporation box.

[0008] According to the above technical solution, the scraping mechanism includes a first pulley, which is fixedly connected to the rotating shaft, a support plate is fixedly connected to the inner side of the filter box, a second pulley is rotatably connected to the bottom of the support plate, belts are sleeved on the outer sides of the first pulley and the second pulley, a protrusion is fixedly connected to the bottom of the second pulley, an O-shaped block is slidably connected to the outer side of the protrusion, and the O-shaped block is fixedly connected to the scraper.

[0009] According to the above technical solution, two long blocks are fixedly connected inside the filter box, the long blocks are slidably connected to the O-shaped block, and the long blocks are located between the O-shaped block and the scraper.

[0010] According to the above technical solution, the vibration mechanism includes a first bevel gear, the first bevel gear is fixedly connected to the rotating shaft, one side of the first bevel gear is meshingly connected to the second bevel gear, one side of the second bevel gear is fixedly connected to a cross bar, the inner side of the filter box is fixedly connected to a shaped block, the shaped block is rotatably connected to the cross bar, one side of the cross bar is fixedly connected to a third bevel gear, one side of the third bevel gear is meshingly connected to a fourth bevel gear, the middle part of the fourth bevel gear is fixedly connected to a long rod, the long rod is rotatably connected to the inside of the filter box, the outer side of the long rod is fixedly connected to a special-shaped block, one side of the shaped block is slidably connected to a vertical rod, one side of the vertical rod is connected to a round block, the special-shaped block corresponds to the round block, and the vertical rod corresponds to the filter net.

[0011] According to the above technical solution, the special-shaped block is a circular block with one end protruding.

[0012] According to the above technical solution, the round block and the vertical rod are rotatably connected.

[0013] According to the above technical solution, a spray head is provided on one side of the filter box, and the spray head corresponds to the heater.

[0014] According to the above technical solution, grooves are provided on the four inner sides of the filter box, the filter screen is located inside the grooves, and the height of the grooves is greater than the height of the filter screen.

[0015] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0016] (1) By providing a scraping mechanism and a vibrating mechanism, the scraping mechanism scrapes away impurities on the surface of the filter screen through a scraper, effectively preventing the accumulation of impurities. At the same time, the vibrating mechanism vibrates the filter screen to make the impurities inside the small holes fall off, further preventing the clogging of impurities and ensuring the continuous filtering effect and flux of the filter screen;

[0017] (2) By providing a double-headed motor, the double-headed motor can drive the scraping motion and the vibration motion at the same time when it is running, saving equipment and saving costs;

[0018] (3) By providing a spray head, the water inside the filter box can be evenly sprayed on the surface of the heater. This direct spraying method increases the contact area between the water and the heating surface, thereby accelerating the evaporation process of the water and improving the evaporation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a partial three-dimensional schematic diagram of the utility model;

[0021] Figure 3 It is a three-dimensional schematic diagram of the scraping mechanism of the utility model;

[0022] Figure 4 It is a partial three-dimensional schematic diagram of the utility model;

[0023] Figure 5 It is a three-dimensional schematic diagram of the vibration mechanism of the utility model;

[0024] Figure 6 It is a partial three-dimensional schematic diagram of the utility model;

[0025] In the figure: 1. filter box; 11. water inlet; 12. support plate; 13. long block; 14. filter screen; 15. 7-shaped block; 16. long rod; 2. double-headed motor; 21. rotating shaft; 22. belt; 23. first pulley; 24. second pulley; 25. scraper; 26. convex block; 27. O-shaped block; 3. first bevel gear; 31. second bevel gear; 32. cross bar; 33. third bevel gear; 34. fourth bevel gear; 35. special-shaped block; 36. vertical rod; 37. round block; 4. evaporation box; 41. spray head; 42. heater. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-6 The utility model provides a technical solution: a multifunctional integrated battery sewage evaporator, including a filter box 1, a water inlet 11 is fixedly connected to the top of the filter box 1, a double-headed motor 2 is fixedly connected to the side of the filter box 1, and both output ends of the double-headed motor 2 are provided with a rotating shaft 21, a scraping mechanism is connected to one side of the rotating shaft 21 at one end, and a scraper 25 is connected to one side of the scraping mechanism. A filter screen 14 is provided inside the filter box 1, and the scraper 25 corresponds to the filter screen 14. A vibration mechanism is connected to one side of the rotating shaft 21 at the other end, and the vibration mechanism corresponds to the filter screen 14. One side of the filter box 1 is fixedly connected to an evaporator. Box 4, a heater 42 is placed inside the evaporation box 4; when the staff is ready to start the sewage evaporation work, first the sewage is introduced from the water inlet 11, and the sewage will pass through the filter screen 14 and then reach the bottom of the filter box 1. After a period of filtration, some large particles will accumulate on the filter screen 14. At this time, the staff turns on the double-headed motor 2, and the rotating shaft 21 at the output end rotates, so that the scraping mechanism is driven to scrape the surface of the filter screen 14, and the vibration mechanism hits the bottom of the filter screen 14 to maintain the filterability of the filter screen, and then the water in the filter box 1 is guided to the inside of the evaporation box 4 to complete the evaporation. The device is provided with a scraping mechanism and a vibration mechanism, and the scraping mechanism can reciprocate to scrape the impurities on the surface of the filter screen 14, effectively preventing the accumulation of impurities. At the same time, the vibration mechanism vibrates the filter screen 14 to make the impurities inside the small holes fall off, further preventing the clogging of impurities, and ensuring the continuous filtering effect and flux of the filter screen 14. The device only uses one double-headed motor 2, which drives the scraping and vibration movements at the same time, saving the device and saving costs.

[0028] The scraping mechanism comprises a first pulley 23, the first pulley 23 is fixedly connected to the rotating shaft 21, the inner side of the filter box 1 is fixedly connected to the support plate 12, the bottom of the support plate 12 is rotatably connected to the second pulley 24, the outer sides of the first pulley 23 and the second pulley 24 are sleeved with a belt 22, the bottom of the second pulley 24 is fixedly connected to a protrusion 26, the outer side of the protrusion 26 is slidably connected to an O-shaped block 27, and the O-shaped block 27 is fixedly connected to the scraper 25; when the staff turns on the double-headed motor 2, the rotating shaft 21 at the output end rotates, driving the first pulley 23 to rotate, and under the transmission of the belt 22, the second pulley 24 can also It can rotate because the second pulley 24 and the support plate 12 are rotatably connected, so that the protrusion 26 at the bottom will also rotate. When rotating, it first slides inside the O-shaped block 27. When it slides to the end of the O-shaped block 27, it can no longer slide, but the protrusion 26 still needs to rotate, so that the protrusion 26 moves with the O-shaped block 27 toward the other end. Similarly, it can move to this section again, so that it can move left and right with the O-shaped block 27, so that the scraper 25 at the bottom can scrape the surface of the filter screen 14 back and forth to prevent large particles from accumulating on the filter screen 14 and ensure the filtering effect.

[0029] Two long blocks 13 are fixedly connected inside the filter box 1, and the long block 13 is slidably connected to the O-shaped block 27. The long block 13 is located between the O-shaped block 27 and the scraper 25; the long block 13 provides a certain support force for the O-shaped block 27, and is slidably connected to ensure that the O-shaped block 27 moves back and forth in one direction.

[0030] The vibration mechanism includes a first bevel gear 3, which is fixedly connected to the rotating shaft 21, one side of the first bevel gear 3 is meshedly connected to the second bevel gear 31, one side of the second bevel gear 31 is fixedly connected to the cross bar 32, the inner side of the filter box 1 is fixedly connected to a 7-shaped block 15, the 7-shaped block 15 is rotatably connected to the cross bar 32, one side of the cross bar 32 is fixedly connected to a third bevel gear 33, one side of the third bevel gear 33 is meshedly connected to a fourth bevel gear 34, the middle part of the fourth bevel gear 34 is fixedly connected to a long rod 16, the long rod 16 is rotatably connected to the inside of the filter box 1, the outer side of the long rod 16 is fixedly connected to a special-shaped block 35, one side of the 7-shaped block 15 is slidably connected to a vertical rod 36, one side of the vertical rod 36 is connected to a round block 37, and the special-shaped block 35 and the round block 37 are mutually connected. Correspondingly, the vertical rod 36 corresponds to the filter screen 14; when the staff turns on the double-headed motor 2, the rotating shaft 21 at the output end rotates, driving the first bevel gear 3 to rotate, so that the meshing second bevel gear 31 rotates, and the cross bar 32 rotates inside the 7-shaped block 15, and the 7-shaped block 15 provides a certain support force for the cross bar 32, so that the cross bar 32 drives the third bevel gear 33 to rotate, and the meshing fourth bevel gear 34 rotates, and drives the fixedly connected long rod 16 to rotate, because the two ends of the long rod 16 are connected to the internal rotation of the filter box 1, and the long rod 16 drives the special-shaped block 35 to rotate, and when rotating, the fitted round block 37 is pushed upward, or the round block 37 is lowered, so that the vertical rod 36 can move up and down, thereby knocking the filter screen 14. By providing a vibration mechanism, the particles accumulated inside the small holes of the filter screen 14 can be knocked off, so as to further ensure the filtering effect of the filter screen 14.

[0031] The special-shaped block 35 is a circular block with a protruding end; when it rotates toward the protruding portion, the protruding portion will push the circular block 37 upward. When it reaches the highest point, it reaches the recessed position, and the circular block 37 will fall, that is, drop, and then continue to rotate and continue to push upward, so that the reciprocating impact motion can be completed to ensure the filtering effect of the filter screen 14.

[0032] The round block 37 and the vertical rod 36 are connected for rotation; the special-shaped block 35 is rotatable, and it fits with the round block 37. The round block 37 can rotate, and when the vertical rod 36 rotates, it will also rub the round block 37, and the round block 37 also rotates. Both of them rotate, and they are relatively static, that is, they are static in the horizontal direction, but in the vertical part, the special-shaped block 35 will push the round block 37 upward, and it moves in the vertical direction.

[0033] A spray head 41 is provided on one side of the filter box 1 , and the spray head 41 corresponds to the heater 42 ; the spray head 41 sprays the water inside the filter box 1 onto the surface of the heater 42 to enhance the evaporation effect.

[0034] Grooves are provided on all four sides of the filter box 1, and the filter screen 14 is located inside the grooves. The height of the grooves is greater than the height of the filter screen 14. The filter screen 14 is placed inside the grooves, keeping a certain distance from the top of the grooves, so that the filter screen 14 can move slightly when the vibration mechanism is knocked.

[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A multifunctional integrated battery sewage evaporator, comprising a filter box (1), characterized in that: The top of the filter box (1) is fixedly connected to a water inlet (11), the side of the filter box (1) is fixedly connected to a double-headed motor (2), both output ends of the double-headed motor (2) are provided with a rotating shaft (21), one side of the rotating shaft (21) is connected to a scraping mechanism, one side of the scraping mechanism is connected to a scraper (25), a filter screen (14) is provided inside the filter box (1), the scraper (25) corresponds to the filter screen (14), the other side of the rotating shaft (21) is connected to a vibration mechanism, the vibration mechanism corresponds to the filter screen (14), one side of the filter box (1) is fixedly connected to an evaporation box (4), a heater (42) is placed inside the evaporation box (4).

2. The multifunctional integrated battery sewage evaporator according to claim 1 is characterized in that: The scraping mechanism comprises a first pulley (23), the first pulley (23) and the rotating shaft (21) are fixedly connected, the inner side of the filter box (1) is fixedly connected to a support plate (12), the bottom of the support plate (12) is rotatably connected to a second pulley (24), the outer sides of the first pulley (23) and the second pulley (24) are sleeved with a belt (22), the bottom of the second pulley (24) is fixedly connected to a protrusion (26), the outer side of the protrusion (26) is slidably connected to an O-shaped block (27), and the O-shaped block (27) and the scraper (25) are fixedly connected.

3. The multifunctional integrated battery sewage evaporator according to claim 2 is characterized in that: Two long blocks (13) are fixedly connected inside the filter box (1), the long blocks (13) are slidably connected to the O-shaped blocks (27), and the long blocks (13) are located between the O-shaped blocks (27) and the scraper (25).

4. The multifunctional integrated battery sewage evaporator according to claim 1 is characterized in that: The vibration mechanism comprises a first bevel gear (3), the first bevel gear (3) and the rotating shaft (21) are fixedly connected, one side of the first bevel gear (3) is meshingly connected to a second bevel gear (31), one side of the second bevel gear (31) is fixedly connected to a cross bar (32), the inner side of the filter box (1) is fixedly connected to a 7-shaped block (15), the 7-shaped block (15) and the cross bar (32) are rotatably connected, one side of the cross bar (32) is fixedly connected to a third bevel gear (33), and the third bevel gear (33) One side of the 7-shaped block (15) is meshingly connected with a fourth bevel gear (34), the middle part of the fourth bevel gear (34) is fixedly connected with a long rod (16), the long rod (16) is rotatably connected to the inside of the filter box (1), the outer side of the long rod (16) is fixedly connected with a special-shaped block (35), one side of the 7-shaped block (15) is slidably connected with a vertical rod (36), one side of the vertical rod (36) is connected with a round block (37), the special-shaped block (35) corresponds to the round block (37), and the vertical rod (36) corresponds to the filter screen (14).

5. The multifunctional integrated battery sewage evaporator according to claim 4 is characterized in that: The special-shaped block (35) is a circular block with one end protruding.

6. The multifunctional integrated battery wastewater evaporator according to claim 4 is characterized in that: The round block (37) and the vertical rod (36) are rotatably connected.

7. The multifunctional integrated battery sewage evaporator according to claim 1 is characterized in that: A spray head (41) is provided on one side of the filter box (1), and the spray head (41) corresponds to the heater (42).

8. The multifunctional integrated battery wastewater evaporator according to claim 1 is characterized in that: Grooves are provided on all four sides of the interior of the filter box (1), the filter screen (14) is located inside the grooves, and the height of the grooves is greater than the height of the filter screen (14).

Citation Information

Patent Citations

  • Integrated sewage treatment device

    CN211847569U