Circulating emission reduction calender
By introducing a combined cleaning system of rotating brushes and fans in the calender, the existing calender cleaning efficiency is solved, and efficient cleaning of the fabric surface is achieved and the cleanliness of the fabric is ensured.
Patent Information
- Application Number
- CN202420383685.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-02-28
AI Technical Summary
Existing calenders are inefficient in cleaning fabric chips and thread tips on the surface of the fabric, resulting in the fabric not being able to ensure good cleanliness, and conventional brushes cannot effectively remove sticky textile dirt.
A circular emission reduction calender is designed, including a support base, a calender roll group, a cleaning box, a fixed brush, a rotary brush and a fan. The rotary brush and fan are driven by the transmission assembly to achieve multiple times on the surface of the fabric. Clean and blow off residual dirt.
The fabric chips and thread tips are effectively cleaned to ensure the surface of the fabric is clean. The combination of rotating brushes and fans can remove sticky dirt. The fan blows off residue and improves the cleanliness of the fabric.
Smart Images

Figure CN222349325U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of calenders, and more particularly to a circulation reduction calender. Background Art
[0002] The calender consists of several hard rollers and soft rollers with smooth surfaces. The hard roller is a metal roller with a highly polished surface or engraved with dense parallel oblique lines, and is often equipped with a heating device; the soft roller is a fiber roller or a polyamide plastic roller. The fiber roller is made of fiber as raw material under high pressure. According to the fiber raw material, there are cotton paper rollers, wool paper rollers, and linen paper rollers.
[0003] After the fabric is produced, the fabric itself will absorb more textile stains such as cloth scraps and thread ends. In order to ensure the quality of the fabric, the fabric will be pre-treated before calendering to deal with the cloth scraps and thread ends absorbed on the surface of the fabric. However, the cloth scraps and thread ends on the fabric are usually difficult to deal with. Usually, the surface of the fabric is cleaned only with a brush. The cloth scraps and thread ends brushed up in the front will fall on the fabric at the back, which makes it impossible to ensure good cleanliness of the fabric. Utility Model Content
[0004] In order to solve the above problems, the present application provides a circulating emission reduction calender.
[0005] The recycling emission reduction calender provided in this application adopts the following technical solution:
[0006] A circulating emission reduction calender comprises a supporting base, a calender roller group is arranged above the supporting base, a cleaning box is arranged in front of the calender roller group, a fixed brush is arranged at the inlet of the cleaning box, a rotating brush is arranged in the middle of the cleaning box, a plurality of fans are arranged at the outlet of the cleaning box, a motor is fixedly installed on one side of the cleaning box, and the motor is respectively connected to the rotating brush and the plurality of fans through a transmission assembly.
[0007] Furthermore, a cloth placing roller is rotatably connected to the upper part of one end of the support base, and a cloth collecting roller is rotatably connected to the upper part of the other end of the support base.
[0008] Through the above technical solution, the fabric to be calendered is wound on the cloth placing roller, and the cloth collecting roller winds and collects the cleaned and calendered fabric.
[0009] Furthermore, the fixed brush is fixedly installed at the inlet of the cleaning box, and the lower side of the fixed brush is in contact with the cloth passing through the inside of the cleaning box.
[0010] Through the above technical solution, the fixed brush cleans the cloth scraps and thread ends on the upper surface of the fabric passing through.
[0011] Furthermore, the transmission assembly includes a rotating shaft, which is fixedly mounted on the output end of the motor and rotatably connected to the inside of the cleaning box. The rotating brush is fixedly mounted on the rotating shaft, and the lower side of the rotating brush also fits the cloth passing through the inside of the cleaning box.
[0012] Through the above technical solution, the motor drives the rotating brush to rotate through the transmission component, and the rotating brush can clean the tightly adhered cloth scraps and thread ends from above the fabric through rotation.
[0013] Furthermore, a driving wheel is fixedly installed at one end of the rotating shaft away from the motor, a rotating rod is rotatably connected to the upper side of the cleaning box, a driven wheel is fixedly installed at one end of the rotating rod, and the driving wheel and the driven wheel are connected by a transmission belt.
[0014] Furthermore, a plurality of first bevel gears are fixedly mounted on the rotating rod, each of the first bevel gears is respectively meshed with the second bevel gear, the second bevel gear is fixedly mounted on one end of a transmission rod, and the plurality of transmission rods are respectively rotatably connected to the inside of the cleaning box, and the fans are respectively fixedly mounted on the other ends of the plurality of transmission rods.
[0015] Through the above technical solution, the motor drives the multiple fans to rotate through the transmission assembly, and the fans blow off the cloth scraps and thread ends that have been cleaned by the brush but still remain on the fabric.
[0016] In summary, the present application includes at least one of the following beneficial technical effects:
[0017] (1) The utility model can clean the cloth scraps and thread ends on the surface of the fabric by providing a brush and a fan; the fabric first passes under the fixed brush, and a part of the cloth scraps and thread ends on the fabric are cleaned off by the fixed brush, and then the fabric passes through the rotating brush, and the rotating brush can clean the cloth scraps and thread ends stuck on the fabric by rotating, and the thread ends and cloth scraps are not stuck to the fabric and can be easily blown off the fabric by the fan. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the front three-dimensional structure of the utility model;
[0019] Figure 2 It is a side perspective structural schematic diagram of the utility model;
[0020] Figure 3 This is a schematic cross-sectional structural diagram of a cleaning box of the utility model;
[0021] Figure 4 This is a front view schematic diagram of the internal structure of the cleaning box of the utility model;
[0022] Figure 5 It is a side schematic diagram of the internal structure of the cleaning box of the utility model.
[0023] Explanation of the reference numerals: 1. Support base; 2. Cloth placing roller; 3. Cloth collecting roller; 4. Cleaning box; 5. Calendering roller group; 6. Fixed brush; 7. Motor; 8. Rotating shaft; 9. Rotating brush; 10. Driving wheel; 11. Driven wheel; 12. Transmission belt; 13. Rotating rod; 14. First bevel gear; 15. Second bevel gear; 16. Transmission rod; 17. Fan. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0025] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0026] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0027] Reference Figure 1-Figure 5 The circulating emission reduction calender comprises a supporting base 1, a calender roller group 5 is arranged above the supporting base 1, a cleaning box 4 is arranged in front of the calender roller group 5, a fixed brush 6 is arranged at the inlet of the cleaning box 4, a rotating brush 9 is arranged in the middle of the cleaning box 4, and a plurality of fans 17 are arranged at the outlet of the cleaning box 4. A motor 7 is fixedly installed on one side of the cleaning box 4, and the motor 7 is respectively connected to the rotating brush 9 and the plurality of fans 17 through a transmission assembly.
[0028] Reference Figure 1-Figure 2A cloth placing roller 2 is rotatably connected to one end of the support base 1, and a cloth collecting roller 3 is rotatably connected to the other end of the support base 1.
[0029] The fabric is wound around the cloth-releasing roller 2, and the other end of the fabric is wound around the cloth-collecting roller 3. The fabric is cleaned by the cleaning box 4, calendered by the calendering roller group 5, and then wound and recovered by the cloth-collecting roller 3.
[0030] Reference Figure 1-Figure 5 A fixed brush 6 is fixedly installed at the inlet of the cleaning box 4, and the lower side of the fixed brush 6 is in contact with the cloth passing through the inner part of the cleaning box 4.
[0031] When the fabric enters the cleaning box 4, it will first pass through the fixed brush 6 fixedly installed at the door of the cleaning box 4, and the fixed brush 6 will clean off the cloth scraps or thread ends that are partially adhered to the fabric.
[0032] Reference Figure 1-Figure 5 The transmission assembly includes a rotating shaft 8, which is fixedly mounted on the output end of the motor 7 and rotatably connected to the inside of the cleaning box 4. A rotating brush 9 is fixedly mounted on the rotating shaft 8, and the lower side of the rotating brush 9 also fits the cloth passing through the inside of the cleaning box 4.
[0033] The motor 7 is started, and the motor 7 drives the rotating shaft 8 to rotate, and the rotating shaft 8 drives the rotating brush 9 to rotate. The fabric passes through the lower side of the rotating brush 9, and the rotating brush 9 cleans the fabric by rotating, and removes the cloth scraps and thread ends that are tightly adhered to the fabric.
[0034] Reference Figure 3-Figure 5 A driving wheel 10 is fixedly installed at one end of the rotating shaft 8 away from the motor 7, a rotating rod 13 is rotatably connected to the upper side of the inside of the cleaning box 4, a driven wheel 11 is fixedly installed at one end of the rotating rod 13, the driving wheel 10 and the driven wheel 11 are connected through a transmission belt 12, and a plurality of first bevel gears 14 are fixedly installed on the rotating rod 13, each of the first bevel gears 14 is respectively meshed with the second bevel gear 15, the second bevel gear 15 is fixedly installed at one end of a transmission rod 16, and the plurality of transmission rods 16 are respectively rotatably connected to the inside of the cleaning box 4, and fans 17 are fixedly installed at the other ends of the plurality of transmission rods 16.
[0035] The rotation of the rotating shaft 8 drives the driving wheel 10 to rotate, the driving wheel 10 drives the driven wheel 11 to rotate through the transmission belt 12, the driven wheel 11 drives the rotating rod 13 to rotate, the rotating rod 13 drives multiple first bevel gears 14 to rotate, the multiple first bevel gears 14 drive multiple second bevel gears 15 to rotate, the multiple second bevel gears 15 drive multiple fans 17 to rotate through multiple transmission rods 16, and the multiple fans 17 rotate to blow air above the fabric, so as to blow off the cloth scraps and thread ends that have been cleaned from above the fabric but still remain on the fabric.
[0036] Working principle: the fabric is wound around the cloth-releasing roller 2, and the other end of the fabric is wound around the cloth-collecting roller 3. The fabric first passes through the cleaning box 4. When the fabric enters the cleaning box 4, it will first pass through the fixed brush 6 fixedly installed at the door of the cleaning box 4. The fixed brush 6 cleans off the cloth scraps or thread ends that are partially adhered to the fabric. The motor 7 is started, and the motor 7 drives the rotating shaft 8 to rotate. The rotating shaft 8 drives the rotating brush 9 to rotate. The fabric passes through the lower side of the rotating brush 9. The rotating brush 9 cleans the fabric by rotating, and cleans off the cloth scraps and thread ends that are relatively tightly adhered to the fabric. The rotation of the rotating shaft 8 drives the driving wheel 10 to rotate, and the driving wheel 10 passes through the rotating brush 9. The transmission belt 12 drives the driven wheel 11 to rotate, the driven wheel 11 drives the rotating rod 13 to rotate, the rotating rod 13 drives multiple first bevel gears 14 to rotate, the multiple first bevel gears 14 drive multiple second bevel gears 15 to rotate, the multiple second bevel gears 15 drive multiple fans 17 to rotate through multiple transmission rods 16, and the multiple fans 17 blow air above the fabric by rotating, so that the cloth scraps and thread ends that have been cleaned from the top of the fabric but still remain on the fabric are blown off from the fabric, and the fabric cleaned by the cleaning box 4 enters the calendering roller group 5, and the fabric is calendered by the calendering roller group 5, and then it is wound and recycled by the cloth collecting roller 3.
[0037] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. Circulation emission reduction calender, characterized in that: include: A support base (1) is provided above the support base (1), a calendering roller group (5) is provided in front of the calendering roller group (5), a cleaning box (4) is provided at the inlet of the cleaning box (4), a rotating brush (9) is provided in the middle of the cleaning box (4), a plurality of fans (17) are provided at the outlet of the cleaning box (4), a motor (7) is fixedly installed on one side of the cleaning box (4), and the motor (7) is respectively connected to the rotating brush (9) and the plurality of fans (17) through a transmission assembly.
2. The cyclic emission reduction calender according to claim 1, characterized in that: A cloth placing roller (2) is rotatably connected to the top of one end of the support base (1), and a cloth collecting roller (3) is rotatably connected to the top of the other end of the support base (1).
3. The circulating emission reduction calender according to claim 1, characterized in that: The fixed brush (6) is fixedly installed at the inlet of the cleaning box (4), and the lower side of the fixed brush (6) is in contact with the cloth passing through the inside of the cleaning box (4).
4. The cyclic emission reduction calender according to claim 1, characterized in that: The transmission assembly comprises a rotating shaft (8), the rotating shaft (8) is fixedly mounted on the output end of the motor (7), and the rotating shaft (8) is rotatably connected to the inside of the cleaning box (4), the rotating brush (9) is fixedly mounted on the rotating shaft (8), and the lower side of the rotating brush (9) is also in contact with the cloth passing through the inside of the cleaning box (4).
5. The cyclic emission reduction calender according to claim 4, characterized in that: A driving wheel (10) is fixedly mounted on one end of the rotating shaft (8) away from the motor (7); a rotating rod (13) is rotatably connected to the upper side of the cleaning box (4); a driven wheel (11) is fixedly mounted on one end of the rotating rod (13); and the driving wheel (10) and the driven wheel (11) are connected in transmission via a transmission belt (12).
6. The recycling emission reduction calender according to claim 5, characterized in that: A plurality of first bevel gears (14) are fixedly mounted on the rotating rod (13), each of the first bevel gears (14) is respectively meshed with a second bevel gear (15), the second bevel gear (15) is fixedly mounted on one end of a transmission rod (16), and the plurality of transmission rods (16) are respectively rotatably connected to the inside of the cleaning box (4), and the fans (17) are respectively fixedly mounted on the other ends of the plurality of transmission rods (16).