Robot for pipe network detection

By designing a robot for pipe network inspection, it uses components such as I-shaped plates and support casings to adjust the positions of the rollers and support plates to adapt to drainage pipes of different diameters. Through the cooperation of elastic parts and bumps, the robot can be installed in the pipeline. The stable support and movement within the robot solves the pollution problems caused by the inability of existing robots to adapt to small-diameter pipes and their heavy weight, and improves movement efficiency and visual inspection capabilities.

CN222351799UActive Publication Date: 2025-01-14HEFEI REYAO ENVIRONMENTAL PROTECTION BUILDING MATERIAL TECH
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Patent Information

Application Number
CN202421004130.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-14
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing pipeline detection robots are large in size, heavy in weight, and complex in structure, and cannot enter small-diameter drainage pipes with small diameters. The large weight makes moving efficiency in the pipeline filled with dirt.

Method used

A robot for pipe network inspection is designed, which uses components such as I-shaped plates, positioning pins, support sleeves, support plates, motors, rollers, threaded sliders, and inspection cameras. By adjusting the positions of the support plates and rollers, it can adapt to different conditions. diameter drainage pipe, and through the cooperation of elastic parts and bumps, the robot can be stably supported and moved within the pipe.

Benefits of technology

实现了机器人对不同直径排水管道的适配,能够横着滚动在管道中心移动,避免与污物接触,提高了移动效率,并能够对管道上下两半进行视觉检测,解决了现有机器人无法适配小直径管道和重量大导致的污染问题。

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Abstract

The utility model relates to the technical field of water supply and drainage engineering, and particularly discloses a robot for pipe network detection, which comprises an I-shaped plate, four positioning pin shafts are inserted into the I-shaped plate; the positioning pin shaft is sleeved with a supporting sleeve; the distance between the two rolling wheels is changed by changing the distance of the supporting plates in the supporting sleeves, and then the symmetrical threaded rods are rotated, so that the two threaded sliding blocks are far away from each other or close to each other, the angle between the two supporting sleeves is pulled, and the drainage pipelines with different diameters can be adapted; the detection robot can be transversely connected to the center of the drainage pipeline in a rolling mode to move front and back, deceleration and damage caused by the fact that the detection robot makes contact with dirt below the pipeline are avoided, the upper detection camera and the lower detection camera are matched, the upper half and the lower half of the drainage pipeline can be visually detected, and therefore the drainage pipeline detection robot can adapt to drainage pipelines with different diameters.
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Description

Technical Field

[0001] The utility model relates to the technical field of water supply and drainage engineering, in particular to a robot for pipe network detection. Background Art

[0002] Drainage pipes refer to the system composed of pipes and their ancillary facilities that collect and discharge sewage, wastewater and rainwater, including main pipes, branch pipes and pipes leading to treatment plants. No matter whether they are built on the streets or anywhere else, as long as they serve the purpose of drainage, they should be counted as drainage pipes.

[0003] The Chinese invention patent with publication number CN115978350A disclosed a pipeline robot on April 18, 2023, including a frame, multiple walking components, a driver and multiple transmission components, wherein the walking components are arranged on the frame, and the multiple walking components are arranged at intervals along the circumference of the frame, and the spacing between the walking components and the frame is adjustable to adapt to different pipe inner diameters; the driver is arranged on the frame, and the multiple transmission components are connected one by one between the multiple walking components and the driver, so that the driver can drive the multiple walking components to move synchronously at the same time. The pipeline robot of the embodiment of the present invention has the advantage of high walking consistency.

[0004] However, the above-mentioned publicly disclosed solutions have the following shortcomings: the existing pipeline inspection robots are large in size, heavy in weight, and have a complex structure, which makes it impossible to miniaturize and enter small-diameter drainage pipes, making it impossible to inspect small pipes. At the same time, the heavy robot is difficult to move in the pipes full of dirt, resulting in low movement efficiency. Utility Model Content

[0005] The utility model aims to solve the technical problems that the existing pipeline inspection robots are large in size, heavy in weight and complex in structure, making it impossible to miniaturize and enter into drainage pipes with small diameters, making it impossible to inspect small pipes, and at the same time, the heavy robots are difficult to move in pipes full of dirt, resulting in low movement efficiency, and provides a robot for pipeline network inspection.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A pipeline inspection robot described in the utility model comprises an I-shaped plate; four positioning pins are inserted on the I-shaped plate; a support sleeve is sleeved on the positioning pin; a support plate is inserted into a hole at the upper end of the support sleeve; a motor is fixedly connected to the upper end of the support plate; a roller is fixedly connected to the shaft of the motor; an external pin is pinned on the lower end of the support sleeve; a pin seat is sleeved on the external pin; a threaded slider is pinned on the pin seat; the threaded slider is symmetrically threadedly sleeved on symmetrical threaded rods; the symmetrical threaded rods are inserted in the grooves of the I-shaped plate; a clamping plate is fixedly connected to the I-shaped plate corresponding to the symmetrical threaded rods; and inspection cameras are fixedly connected to both sides of the I-shaped plate.

[0008] Furthermore, a bolt is threadedly inserted into a hole on the outer surface of the support sleeve; a mouth plate and an elastic member are slidably sleeved on the bolt; a protrusion is fixed on the mouth plate; the protrusion is inserted into a slot; and the slot is provided in the support plate.

[0009] Furthermore, the support sleeve and the support plate are made of aluminum alloy tubes.

[0010] Furthermore, the I-shaped plate is made of engineering plastics.

[0011] Furthermore, the symmetrical threaded rod and the threaded slider are made of stainless steel.

[0012] The utility model provides a pipe network detection robot, which has the following beneficial effects:

[0013] 1. The utility model changes the distance between the two rollers by changing the distance between the support plate in the support sleeve, and then rotates the symmetrical threaded rod, so that the two threaded sliders move away from or close to each other, thereby pulling the angle between the two support sleeves, so that it can adapt to drainage pipes of different diameters, and the inspection robot can be connected to the central part of the drainage pipe by rolling horizontally to move forward and backward without contacting with the dirt under the pipe to cause deceleration and damage. With the upper and lower inspection cameras, the upper and lower halves of the drainage pipe can be visually inspected, thereby achieving adaptation to drainage pipes of different diameters, solving the problem that the existing visual inspection robot is large in size and cannot adapt to drainage pipes of different diameters and is heavy enough to cause damage due to contact with dirt;

[0014] 2. The utility model compresses the elastic part by pressing the mouth plate, so that the mouth plate moves on the support plate, and the protrusion is pushed out of the slot. At this time, the support plate can be pulled to change the position of the roller to adapt to drainage pipes of different diameters. Then the mouth plate is released, and under the elastic force of the elastic part, the protrusion is inserted into the slot to complete the locking between the support sleeve and the support plate. By adjusting the distance between the support sleeve and the support plate, the roller is matched to stably support the drainage pipe, so as to adapt to drainage pipes of different diameters for horizontal suspended support. Therefore, under the visual inspection of two inspection cameras, the inner walls of the upper and lower parts of the drainage pipe can be visually inspected, and it will not contact with the dirt in the lower half of the pipe to cause pollution, which solves the problem that the existing inspection robot is heavy and can only move in the lower half of the drainage pipe for inspection, which will be contaminated. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The specific implementation of the utility model is further described in detail below in conjunction with the accompanying drawings;

[0016] Figure 1 This is a schematic diagram of the axonometric structure of the utility model;

[0017] Figure 2 It is a front cross-sectional structural schematic diagram of the utility model;

[0018] Figure 3 It is a schematic diagram of the partial cross-sectional structure of the utility model.

[0019] Explanation of the numbers in the figure: 1. I-plate; 2. Positioning pin; 3. Support sleeve; 4. Support plate; 5. Motor; 6. Roller; 7. Bolt; 8. I-plate; 9. Elastic part; 10. Bump; 11. Slot; 12. External pin; 13. Pin seat; 14. Threaded slider; 15. Symmetrical threaded rod; 16. Card plate; 17. Detection camera. DETAILED DESCRIPTION

[0020] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] It should be noted that all directional indications in the embodiments of the present invention (such as up-down-left-right-front-back...) are only used to explain the relative position relationship - movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly. The connection can be a direct connection or an indirect connection.

[0023] See also Figure 1-3 As shown, a robot for pipe network inspection comprises an I-shaped plate 1; four positioning pins 2 are inserted on the I-shaped plate 1; a support sleeve 3 is sleeved on the positioning pin 2; a support plate 4 is inserted into the upper opening of the support sleeve 3; a motor 5 is fixedly connected to the upper end of the support plate 4; a roller 6 is fixedly connected to the shaft of the motor 5; an external pin 12 is pinned to the lower end of the support sleeve 3; a pin seat 13 is sleeved on the external pin 12; a threaded slider 14 is pinned on the pin seat 13; the threaded slider 14 is symmetrically threadedly sleeved on a symmetrical threaded rod 15; the symmetrical threaded rod 15 is inserted into the groove of the I-shaped plate 1; a clamping plate 16 is fixedly connected to the corresponding symmetrical threaded rod 15 on the I-shaped plate 1; detection cameras 17 are fixedly connected to both sides of the I-shaped plate 1; working By changing the distance between the support plate 4 in the support sleeve 3, the distance between the two rollers 6 is changed, and then the symmetrical threaded rod 15 is rotated to make the two threaded sliders 14 move away from or close to each other, thereby pulling the angle between the two support sleeves 3, so that drainage pipes of different diameters can be adapted, and the inspection robot can be connected to the central part of the drainage pipe by rolling horizontally to move back and forth without contacting the dirt under the pipe to cause deceleration and damage. In conjunction with the upper and lower inspection cameras 17, the upper and lower halves of the drainage pipe can be visually inspected, thereby achieving adaptation to drainage pipes of different diameters, solving the problem that the existing visual inspection robot is large in size and cannot adapt to drainage pipes of different diameters and is heavy enough to cause damage due to contact with dirt.

[0024] The outer surface of the support sleeve 3 has a threaded hole with a bolt 7 inserted therein; a mouth plate 8 and an elastic member 9 are slidably sleeved on the bolt 7; a protrusion 10 is fixedly connected to the mouth plate 8; the protrusion 10 is inserted into a slot 11; the slot 11 is provided in the support plate 4; when working, the mouth plate 8 is pressed to compress the elastic member 9, so that the mouth plate 8 is displaced on the support plate 4, and the protrusion 10 is pushed out from the slot 11. At this time, the support plate 4 can be pulled to change the position of the roller 6 to adapt to drainage pipes of different diameters, and then the mouth plate 8 is released. Under the elastic force of the elastic member 9, the protrusion 1 0 is inserted into the card slot 11 to complete the locking between the support sleeve 3 and the support plate 4. By adjusting the spacing between the support sleeve 3 and the support plate 4 and cooperating with the roller 6, it is stably supported in the drainage pipe, so as to adapt to drainage pipes of different diameters for horizontal suspended support. Therefore, under the visual inspection of the two inspection cameras 17, the inner walls of the upper and lower parts of the drainage pipe can be visually inspected, and it will not contact with the dirt in the lower part of the pipe to cause pollution, which solves the problem that the existing inspection robot is heavy and can only move in the lower part of the drainage pipe for inspection and will be contaminated.

[0025] The support sleeve 3 and the support plate 4 are made of aluminum alloy tubes. When working, the support sleeve 3 and the support plate 4 made of aluminum alloy tubes can maintain lightness while maintaining sufficient supporting strength, thereby reducing the driving pressure of the motor 5 and increasing the moving speed of the detection robot. Therefore, mobile detection can be performed quickly in the drainage pipe, thereby improving the efficiency of mobile detection and solving the problem of low efficiency of existing crawler detection robots.

[0026] The I-shaped plate 1 is made of engineering plastics. When working, the I-shaped plate 1 is made of engineering plastics, so that the structure strength is sufficient and the lightness is sufficient, and it is waterproof and rust-proof, and can be used for a long time.

[0027] The symmetrical threaded rod 15 and the threaded slider 14 are made of stainless steel. When working, the symmetrical threaded rod 15 and the threaded slider 14 made of stainless steel can be stably used in the humid environment of the drainage channel for a long time.

[0028] By adopting the above scheme, when the utility model is in use, the distance between the two rollers 6 is changed by changing the distance between the support plate 4 in the support sleeve 3, and then the symmetrical threaded rod 15 is rotated, so that the two threaded sliders 14 move away from or close to each other, thereby pulling the angle between the two support sleeves 3, so that drainage pipes of different diameters can be adapted, and the inspection robot can be connected to the central part of the drainage pipe by rolling horizontally to move back and forth without contacting the dirt under the pipe to cause deceleration and damage. With the upper and lower inspection cameras 17, the upper and lower halves of the drainage pipe can be visually inspected, thereby achieving adaptation to drainage pipes of different diameters, solving the problem that the existing visual inspection robot is large in size and cannot adapt to drainage pipes of different diameters and is heavier than the dirt and causes damage; by pressing the mouth plate 8 to compress The elastic member 9 causes the shaped plate 8 to move on the support plate 4, and the protrusion 10 is pushed out from the slot 11. At this time, the support plate 4 can be pulled to change the position of the roller 6 to adapt to drainage pipes of different diameters, and then the shaped plate 8 is released. Under the elastic force of the elastic member 9, the protrusion 10 is inserted into the slot 11 to complete the locking between the support sleeve 3 and the support plate 4. By adjusting the distance between the support sleeve 3 and the support plate 4, the roller 6 is matched to stably support the drainage pipe, so as to adapt to drainage pipes of different diameters for horizontal suspended support. Therefore, under the visual inspection of the two inspection cameras 17, the inner walls of the upper and lower parts of the drainage pipe can be visually inspected, and it will not contact with the dirt in the lower half of the pipe to cause pollution, which solves the problem that the existing inspection robot is heavy and can only move in the lower half of the drainage pipe for inspection, which will be contaminated.

[0029] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A robot for pipe network inspection, characterized in that; The invention comprises an I-shaped plate (1); four positioning pins (2) are inserted on the I-shaped plate (1); a support sleeve (3) is sleeved on the positioning pin (2); a support plate (4) is inserted into a hole at the upper end of the support sleeve (3); a motor (5) is fixedly connected to the upper end of the support plate (4); a roller (6) is fixedly connected to the shaft of the motor (5); an external pin (12) is pin-connected to the lower end of the support sleeve (3); a pin seat (13) is sleeved on the external pin (12); a threaded slider (14) is pin-connected on the pin seat (13); the threaded slider (14) is symmetrically threadedly sleeved on a symmetrical threaded rod (15); the symmetrical threaded rod (15) is inserted into a groove of the I-shaped plate (1); a clamping plate (16) is fixedly connected to the I-shaped plate (1) corresponding to the symmetrical threaded rod (15); and detection cameras (17) are fixedly connected to both sides of the I-shaped plate (1).

2. The pipe network inspection robot according to claim 1, characterized in that: The outer surface opening of the support sleeve (3) is threadedly inserted with a bolt (7); a mouth plate (8) and an elastic member (9) are slidably sleeved on the bolt (7); a convex block (10) is fixedly connected to the mouth plate (8); the convex block (10) is inserted into a slot (11); and the slot (11) is provided in the support plate (4).

3. The pipe network inspection robot according to claim 2, characterized in that: The support sleeve (3) and the support plate (4) are made of aluminum alloy tubes.

4. The pipe network inspection robot according to claim 3, characterized in that: The I-shaped plate (1) is made of engineering plastics.

5. The pipe network inspection robot according to claim 4, characterized in that: The symmetrical threaded rod (15) and the threaded slider (14) are made of stainless steel.

Citation Information

Patent Citations

  • Pipeline robot

    CN115978350A