Non-contact torque sensor

By designing the fixed card and airbag cushion structure in the non-contact torque sensor, the rapid disassembly and shock-resistant protection of the torque sensor is achieved, and the problems of inconvenient disassembly and poor stability in the prior art are solved, and the reliability of the sensor is improved and monitoring accuracy.

CN222353389UActive Publication Date: 2025-01-14SHANDONG YIAN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421111155.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-14
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing non-contact torque sensors are inconvenient during disassembly and assembly and maintenance, have poor stability, insufficient shock resistance, and are easily affected by vibration, resulting in low monitoring accuracy and reliability.

Method used

A non-contact torque sensor including a fixed carrier plate and a torque sensor body is designed. By providing a first fixing card and a second fixing card, a quick disassembly and protection is achieved using a hinge block and an airbag pad, and vibration is reduced through a rubber pad. Influence.

Benefits of technology

It realizes rapid disassembly and assembly and timely maintenance of torque sensors, improves stability and shock resistance, reduces the impact of vibration on monitoring data, and improves the reliability of the sensors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-contact torque sensor, which relates to the field of torque sensors and comprises a fixed carrier plate and a torque sensor body, and the fixed carrier plate is positioned below the torque sensor body. According to the non-contact torque sensor provided by the utility model, the first fixing clamp and the second fixing clamp can be fixed on the fixed carrier plate through the hinge blocks and can be opened and closed through the hinge blocks, so that the torque sensor body can be conveniently clamped and fixed, and the torque sensor body can be conveniently and rapidly disassembled and assembled; when the torque sensor body breaks down, maintenance can be conducted in time, air bag cushions and rubber sheets in the first fixing clamp and the second fixing clamp can be attached to the outer wall of the torque sensor body, the torque sensor body can be protected, and a certain anti-seismic effect can be achieved; in addition, the rubber mat can play a role in damping the fixed carrier plate, so that the stability of the torque sensor body in use can be fully guaranteed, and the influence of vibration on monitoring data can be reduced.
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Description

Technical Field

[0001] The utility model relates to the field of torque sensors, in particular to a non-contact torque sensor. Background Art

[0002] The non-contact torque sensor is also called a sliding variable resistor torque sensor. There are two pairs of magnetic pole rings in the non-contact torque sensor. When the input shaft and the output shaft rotate relative to each other, the air gap between the magnetic pole rings will change, which will cause the electromagnetic induction coefficient to change, generate an induced voltage in the coil, and convert the voltage signal into a torque signal. However, the existing non-contact torque sensors have certain inconveniences when used.

[0003] A non-contact magnetic coupling torque sensor is disclosed in the Chinese utility model patent application number: CN202121901756.5. A first circuit board and a second circuit board are arranged on the stator and the rotor. The first circuit board and the second circuit board are wirelessly powered by the second circuit board to the first circuit board through magnetic coupling. At the same time, the rotor transmits wireless data to the stator. By reading the data on the stator and calculating the data with a corresponding control algorithm, the torque value detected by the current sensor can be read. Compared with the traditional torque sensor, the utility model does not need to use coils and skeletons, and achieves the same effect through magnetic coupling between circuit boards, solving the problem of low accuracy and reliability of traditional non-contact torque sensors. However, the non-contact magnetic coupling torque sensor is not easy to disassemble and assemble during use. When the non-contact magnetic coupling torque sensor fails, it cannot be repaired in time. In addition, the non-contact magnetic coupling torque sensor has general stability and poor anti-seismic effect during use. It is easy to be affected by vibration during use. The monitoring effect, therefore, is proposed. Utility Model Content

[0004] The main purpose of the utility model is to provide a non-contact torque sensor, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is as follows: a non-contact torque sensor, comprising a fixed carrier plate and a torque sensor body, the fixed carrier plate is located below the torque sensor body, a first fixing card and a second fixing card are provided on the outer surface of the upper end of the fixed carrier plate, the first fixing card is located on one side of the second fixing card, an output shaft is provided on the outer surface of one end of the torque sensor body, an input shaft is provided on the outer surface of the other end of the torque sensor body, a control sensor is provided on the outer surface of the upper end of the torque sensor body, a wiring port is provided on the outer surface of the upper end of the control sensor, a hinge block is provided on the outer surface of one end of the first fixing card and the second fixing card, an airbag cushion is provided on the inner wall of the first fixing card and the second fixing card, a film is provided on the outer surface of one end of the airbag cushion, a first locking screw is provided on the outer wall of the first fixing card, a second locking screw is provided on the outer wall of the second fixing card, a built-in groove and a fixed screw are provided in the middle of the fixed carrier plate, the built-in groove is located on one side of the fixed screw, a rubber pad is provided on the outer surface of the lower end of the fixed carrier plate, and a nut is provided on the outer wall of the first locking screw.

[0006] Preferably, the outer surfaces of one end of the first fixing card and the second fixing card are both movably connected to the outer surface of one end of the hinge block, and the first fixing card and the second fixing card are both detachably connected to the fixed carrier plate through the hinge block.

[0007] Preferably, the inner walls of the first fixing card and the second fixing card are both fixedly connected to the outer surface of the other end of the airbag cushion, and the outer surface of one end of the airbag cushion is fixedly connected to the outer surface of one end of the film.

[0008] Preferably, the outer wall of the first fixing card is fixedly connected to the outer surface of one end of the first locking screw rod, the outer wall of the second fixing card is fixedly connected to the outer surface of one end of the second locking screw rod, and the outer wall of the first locking screw rod is detachably connected to the nut.

[0009] Preferably, the fixed carrier plate and the built-in groove are an integrally formed structure, the lower outer surface of the fixed carrier plate is fixedly connected to the upper outer surface of the rubber pad, the inner wall of the fixed carrier plate is detachably connected to the outer wall of the fixed screw rod, and the number of the fixed screw rods is four groups.

[0010] Preferably, the outer wall of the torque sensor body is detachably connected to the lower outer surface of the control sensor, and the upper outer surface of the control sensor is detachably connected to the outer surface of one end of the wiring port. Beneficial Effects

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] The first fixing card and the second fixing card can be fixed on the fixed carrier plate by the hinge block when in use, and can be opened and closed by the hinge block, which can facilitate the clamping and fixing of the torque sensor body, and facilitate the rapid disassembly and assembly of the torque sensor body. When the torque sensor body fails, it can be repaired in time, and the airbag cushion and film inside the first fixing card and the second fixing card can be attached to the outer wall of the torque sensor body, which can protect the torque sensor body and have a certain anti-vibration effect. In addition, the rubber pad can have a shock-absorbing effect on the fixed carrier plate when in use, which can fully ensure the stability of the torque sensor body when in use and reduce the impact of vibration on monitoring data. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a structural diagram of the first fixing card 3 and the second fixing card 4 of the utility model;

[0015] Figure 3 This is a structural diagram of a fixed carrier plate 1 of the utility model;

[0016] Figure 4 It is a structural diagram of the first locking screw rod 12 and the second locking screw rod 13 of the utility model.

[0017] In the figure: 1. Fixed carrier plate; 2. Torque sensor body; 3. First fixing card; 4. Second fixing card; 5. Output shaft; 6. Input shaft; 7. Control sensor; 8. Wiring port; 9. Articulated block; 10. Airbag cushion; 11. Film; 12. First locking screw; 13. Second locking screw; 14. Built-in groove; 15. Fixed screw; 16. Rubber pad; 17. Nut. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0019] like Figure 1-4As shown, a non-contact torque sensor comprises a fixed carrier plate 1 and a torque sensor body 2, wherein the fixed carrier plate 1 is located below the torque sensor body 2, a first fixing card 3 and a second fixing card 4 are provided on the upper outer surface of the fixed carrier plate 1, the first fixing card 3 is located on one side of the second fixing card 4, an output shaft 5 is provided on the outer surface of one end of the torque sensor body 2, an input shaft 6 is provided on the outer surface of the other end of the torque sensor body 2, a control sensor 7 is provided on the outer surface of the upper end of the torque sensor body 2, a wiring port 8 is provided on the outer surface of the upper end of the control sensor 7, and one end of the first fixing card 3 and the second fixing card 4 are provided on the outer surface There is a hinge block 9, the inner walls of the first fixing card 3 and the second fixing card 4 are both provided with an airbag cushion 10, the outer surface of one end of the airbag cushion 10 is provided with a film 11, the outer wall of the first fixing card 3 is provided with a first locking screw rod 12, the outer wall of the second fixing card 4 is provided with a second locking screw rod 13, the middle part of the fixed carrier plate 1 is provided with a built-in groove 14 and a fixed screw rod 15, the built-in groove 14 is located on one side of the fixed screw rod 15, the outer surface of the lower end of the fixed carrier plate 1 is provided with a rubber pad 16, and the outer wall of the first locking screw rod 12 is provided with a nut 17; the outer surfaces of one end of the first fixing card 3 and the second fixing card 4 are both movably connected to the outer surface of one end of the hinge block 9, and the first fixing card 3 and The second fixing card 4 is detachably connected to the fixed carrier plate 1 through the hinge block 9. The first fixing card 3 and the second fixing card 4 can be fixed to the fixed carrier plate 1 through the hinge block 9 when in use, and can be opened and closed through the hinge block 9, which can facilitate the clamping and fixing of the torque sensor body 2, and facilitate the rapid disassembly and assembly of the torque sensor body 2. When the torque sensor body 2 fails, it can be repaired in time; the inner walls of the first fixing card 3 and the second fixing card 4 are fixedly connected to the outer surface of the other end of the airbag cushion 10, and the outer surface of one end of the airbag cushion 10 is fixedly connected to the outer surface of one end of the film 11. The first fixing card 3 and the second fixing card are fixedly connected to the outer surface of one end of the film 11. The airbag cushion 10 and the film 11 inside the fixing card 4 can be attached to the outer wall of the torque sensor body 2, which can protect the torque sensor body 2 and have a certain anti-vibration effect; the outer wall of the first fixing card 3 is fixedly connected to the outer surface of one end of the first locking screw rod 12, the outer wall of the second fixing card 4 is fixedly connected to the outer surface of one end of the second locking screw rod 13, the outer wall of the first locking screw rod 12 is detachably connected to the nut 17, the first locking screw rod 12 and the second locking screw rod 13 can be docked and combined into a whole when in use, and the two can be fixed by the nut 17, so that the first fixing card 3 and the second fixing card 4 can be opened and closed conveniently;The fixed carrier plate 1 and the built-in groove 14 are an integrally formed structure. The lower end outer surface of the fixed carrier plate 1 is fixedly connected to the upper end outer surface of the rubber pad 16. The inner wall of the fixed carrier plate 1 is detachably connected to the outer wall of the fixed screw rod 15. The number of the fixed screw rod 15 is four groups. The fixed carrier plate 1 can place the torque sensor body 2 through the built-in groove 14, which can facilitate the fixed installation of the torque sensor body 2. The rubber pad 16 can play a shock-absorbing effect on the fixed carrier plate 1 when in use, which can fully guarantee the stability of the torque sensor body 2 when in use, and can reduce the impact of vibration on the monitoring data; the outer wall of the torque sensor body 2 is detachably connected to the lower end outer surface of the control sensor 7, and the upper end outer surface of the control sensor 7 is detachably connected to the outer surface of one end of the wiring port 8. The wiring port 8 can be convenient for external connection when in use, and can facilitate the transmission of the monitored torque data. ;

[0020] Working principle: It should be noted that the utility model is a non-contact torque sensor. When in use, the torque sensor body 2 can be placed in the built-in groove 14 first, and then the first fixing card 3 and the second fixing card 4 can be docked with each other through the hinge block 9, so that the clamp is on the outside of the torque sensor body 2, and the film 11 is attached to the outer wall of the torque sensor body 2. The airbag cushion 10 and the film 11 can protect the torque sensor body 2 and have a certain anti-seismic effect. When the first fixing card 3 and the second fixing card 4 are docked, the first locking screw rod 12 and the second locking screw rod 13 can be docked and combined into a whole, and the two can be fixed by sliding down the rotating nut 17, and then the fixed carrier plate 1 can be fixed at the specified position by the fixing screw rod 15, and then the output shaft rod 5 of the torque sensor body 2 and the output shaft rod 5 can be connected to the equipment. When the torque sensor body 2 fails, the rotating nut 17 can be removed, so that the first fixing card 3 and the second fixing card 4 can be opened, and the torque sensor body 2 can be directly removed, which can be repaired in time and is more practical.

[0021] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A non-contact torque sensor, comprising a fixed carrier plate (1) and a torque sensor body (2), characterized in that: The fixed carrier plate (1) is located below the torque sensor body (2); a first fixing card (3) and a second fixing card (4) are provided on the upper outer surface of the fixed carrier plate (1); the first fixing card (3) is located on one side of the second fixing card (4); an output shaft (5) is provided on the outer surface of one end of the torque sensor body (2); an input shaft (6) is provided on the outer surface of the other end of the torque sensor body (2); a control sensor (7) is provided on the upper outer surface of the torque sensor body (2); a wiring port (8) is provided on the upper outer surface of the control sensor (7); and one end of the first fixing card (3) and the second fixing card (4) are connected to each other. A hinge block (9) is provided on the surface of each of the first fixing card (3) and the second fixing card (4); an airbag cushion (10) is provided on the inner wall of each of the first fixing card (3) and the second fixing card (4); a film (11) is provided on the outer surface of one end of the airbag cushion (10); a first locking screw rod (12) is provided on the outer wall of the first fixing card (3); a second locking screw rod (13) is provided on the outer wall of the second fixing card (4); a built-in groove (14) and a fixed screw rod (15) are provided in the middle of the fixed carrier plate (1); the built-in groove (14) is located on one side of the fixed screw rod (15); a rubber pad (16) is provided on the outer surface of the lower end of the fixed carrier plate (1); and a nut (17) is provided on the outer wall of the first locking screw rod (12).

2. A non-contact torque sensor according to claim 1, characterized in that: The outer surfaces of one end of the first fixing card (3) and the second fixing card (4) are both movably connected to the outer surface of one end of the hinge block (9), and the first fixing card (3) and the second fixing card (4) are both detachably connected to the fixed carrier plate (1) via the hinge block (9).

3. A non-contact torque sensor according to claim 1, characterized in that: The inner walls of the first fixing card (3) and the second fixing card (4) are both fixedly connected to the outer surface of the other end of the airbag cushion (10), and the outer surface of one end of the airbag cushion (10) is fixedly connected to the outer surface of one end of the film (11).

4. The non-contact torque sensor according to claim 1, characterized in that: The outer wall of the first fixing clamp (3) is fixedly connected to the outer surface of one end of the first screw locking rod (12), the outer wall of the second fixing clamp (4) is fixedly connected to the outer surface of one end of the second screw locking rod (13), and the outer wall of the first screw locking rod (12) is detachably connected to the nut (17).

5. The non-contact torque sensor according to claim 1, characterized in that: The fixed carrier plate (1) and the built-in groove (14) are an integrally formed structure; the lower outer surface of the fixed carrier plate (1) is fixedly connected to the upper outer surface of the rubber pad (16); the inner wall of the fixed carrier plate (1) is detachably connected to the outer wall of the fixed screw rod (15); and the number of the fixed screw rods (15) is four.

6. The non-contact torque sensor according to claim 1, characterized in that: The outer wall of the torque sensor body (2) is detachably connected to the outer surface of the lower end of the control sensor (7), and the outer surface of the upper end of the control sensor (7) is detachably connected to the outer surface of one end of the wiring port (8).

Citation Information

Patent Citations

  • Non-contact magnetic coupling torque sensor

    CN215952827U